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DTIC ADA328066: Adsorption of Chloroform by the Rapid Response System Filter. PDF

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Preview DTIC ADA328066: Adsorption of Chloroform by the Rapid Response System Filter.

O EDGEWOOD PUSEACH. D(cid:127)V(cid:127)LOPM:E.''T & EX(cid:127)rUEERiNG CENTER U.S. A-v3rf C EMCA .A(cid:127) D BIOLOGIC.AL DEFENSE cOMMAND ERDEC-TR-357 ADSORPTION OF CHLOROFORM BY THE RAPID RESPONSE SYSTEM FILTER Christopher Karwacki Paulette Jones RESEARCH AND TECHNOLOGY DIRECTORATE January 1997 A Approved for public release; distribution is unlimited. Abecd.een Proving- Gr-ound, MD 21010-5-42-3 Disclaimer The findings in this report are not to be construed as an official Department of the Army position unless so designated by other authorizing documents. DEPARTMENT OF THE ARMY U.S. Army Edgewood Research, Development and Engineering Center Aberdeen Proving Ground, Maryland 21010-5423 ERRATUM SHEET 15 December 1997 REPORT NO. ERDEC-TR-357 TITLE ADSORPTION OF CHLOROFORM BY THE RAPID RESPONSE SYSTEM FILTER N AUTHORS Christopher Karwacki, and Paulette Jones SDATE January 1997 S CLASSIFICATION UNCLASSIFIED Please remove the front cover from copies of ERDEC-TR-357 sent to you earlier in 1997 and attach the enclosed replacement cover. Previously printed covers were inadvertently printed with the incorrect activity name and logo. SA4LDRAJQLýNS Chief, Technical Releases Office Z<1 REPORT DOCUMENTATION PPAFGorEm OMB ANop.p r0o7v0e4d-0188 Public reporting burden for this collection of information is estimated to average 1 hour per response, including the time for reviewing instructions searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information. Send comments regarding this burden estimate or any other aspect of this collection of information, including suggestions for reducing this burden, to Washington Headquarters Services, Directorate for Information Operations and Reports, 1215 Jefferson Davis Highway, Suite 1204, Arlington, VA 22202-4302. and to the Office of Management and Budget. Paperwork Reduction Project (0704-0180), Washington, DC 20503. 1. AGENCY USE ONLY (Leave blank) 2. REPORT DATE 3. REPORT TYPE AND DATES COVERED 1997 January I Final, 95 Apr - 95 Jun 4. TITLE AND SUBTITLE 5. FUNDING NUMBERS Adsorption of Chloroform by the Rapid Response System Filter PR-1 0262622A552 6. AUTHOR(S) Karwacki, Christopher, and Jones, Paulette 7. PERFORMING ORGANIZATION NAME(S) AND ADDRESS(ES) 8. PERFORMING ORGANIZATION REPORT NUMBER DIR, ERDEC, ATTN: SCBRD-RTE, APG, MD 21010-5423 ERDEC-TR-357 9. SPONSORING /MONITORING AGENCY NAME(S) AND ADDRESS(ES) 10. SPONSORING/ MONITORING AGENCY REPORT NUMBER 11. SUPPLEMENTARY NOTES 12a. DISTRIBUTION /AVAILABILITY STATEMENT 12b. DISTRIBUTION CODE Approved for public release; distribution is unlimited. 13. ABSTRACT (Maximum 200 words) Adsorption equilibria and dynamic breakthrough data were measured to determine the adsorption capacity and effect of purge air on the desorption of chloroform from activated carbon simulating the Rapid Response System (RRS) filter. The objectives of this investigation were to (1) estimate the vapor concentrations of chloroform produced in the RRS decontamination process, (2) char- acterize the breakthrough behavior of chloroform on activated coconut adsorbent used in the RRS filter during feed and purge cycles, and (3) provide an estimate of filter life based on routine RRS decontamination operations. Results of the investigation show chloroform vapor concen- trations of approximately 1.3 g/m' can result during normal RRS decontamination operations. Under normal operating concentrations, the maximum capacity of the filter is estimated at 925 g-min/m3 at 1.3 g/m 3 feed concentration and increases to 1732 g-min/m3 at 10.0 g/m3. The filter's capacity and useful life are reduced significantly when purged with clean air after exposure to chloroform. Either reducing or eliminating the purge air between operations can increase the filter's useful life from 2 to 7 days. 14. SUBJECT TERMS 15. NUMBER OF PAGES Desorption Chloroform 27 Adsorption Rapid Response System filter 16. PRICE CODE 17. SECURITY CLASSIFICATION 18. SECURITY CLASSIFICATION 19. SECURITY CLASSIFICATION 20. LIMITATION OF ABSTRACT OF REPORT OF THIS PAGE OF ABSTRACT UNCLASSIFIED UNCLASSIFIED UNCLASSIFIED SAR NSN 7540-01-280-5500 Standard Form 298 (Rev 2-89) Prescribed by ANSI Std Z39-18 Blank 2 PREFACE The work described in this report was authorized under Project No. 10262622A552, the Rapid Response System (RRS) Program for Chemical Demilitarization Nonstockpile. This work was started in April 1995 and completed in June 1995. Experimental data are contained in laboratory notebook 95-0057. The use of either trade or manufacturers' names in this report does not constitute an official endorsement of any commercial products. This report may not be cited for purposes of advertisement. This report has been approved for public release. Registered users should request additional copies from the Defense Technical Information Center; unregistered users should direct such requests to the National Technical Information Service. Acknowledgments The author acknowledges John Walther and Michael Myirski for their work on model predictions for chloroform evaporation rates and Brian Maclver for conducting confirmational experiments. 3 Blank 4 CONTENTS 1. INTRODUCTION ............................................... 7 2. BACKGROUND ............................................... 7 3. EXPERIMENTAL METHODS ...................................... 9 3.1 Generated Chloroform Concentrations ............................ 9 3.2 Isotherms .. .............................................. 9 3.3 Dynamic Adsorption ........................................ 12 4. RESULTS AND DISCUSSION ..................................... 13 4.1 Glovebox Concentrations . .................................. 13 4.2 Adsorption Equilibria ........................................ 15 4.3 Chloroform Breakthrough . .................................. 18 4.4 Adsorption at 50% RH . .................................... 20 5. CONCLUSIONS . ............................................ 22 LITERATURE CITED . ......................................... 27 5 FIGURES 1 Single Pass Filter Diagram Used in RRS .............................. 8 2 Illustration of RRS Filter Produced by lonex Research Corporation .. ............................................ 10 3 Schematic of Isotherm Apparatus . ............................... 11 4 Schematic of Dynamic Adsorption Apparatus ....................... 14 5 Isotherm of Chloroform on Coconut and BPL Activated Carbons .......... 16 6 Plot of Micropore Volume Plot of Coconut and BPL Carbons Using the Dubinin-Radushkevich Equation . .............................. 17 7 Effect of Chloroform Dosage on Time to Breakthrough on Coconut Carbon (<2% moisture) . ................................... 19 8 Breakthrough of Chloroform Fed Intermittently on Coconut Carbon (<2% moisture) ........................................... 21 9 Chloroform Dosage on Time to Breakthrough for 8 x 16 Mesh Coconut Carbon .. ............................................... 23 10 Breakthrough of Chloroform Following a 100-Min Dosage on Dry and 50% RH Carbons ....................................... 24 TABLES 1 RRS Filter Specifications ........................................ 10 2 Properties of Chloroform Used in the D2 Evaporation Rate Model .......... 11 3 Test Conditions for Intermittent and Continuous Challenges ............. 12 4 Estimate of Chloroform Concentration (Normal Operation) ............... 15 5 Filter Dosages as a Function of Operation Time per Day ................. 15 6 Equilibrium Capacities of Chloroform on Coconut and BPL Adsorbents ...... 20 6 ADSORPTION OF CHLOROFORM BY THE RAPID RESPONSE SYSTEM FILTER 1. INTRODUCTION "Thef iltration of contaminated airstreams is one of several critical stages involving the detoxification of nonstockpile materiel performed by the Rapid Response System (RRS). A major concern during routine operations is to maintain adequate engineering controls to prevent releasing hazardous compounds into the environment. One approach is to use a single pass adsorption unit containing activated carbon to remove vapors that can vent from the decontamination vessel. Typical operations may involve the decontamina- tion of mustard and lewisite with organic oxidants in the presence of chloroform and tert- butyl alcohol, which are used as solvents. Of all chemicals used, chloroform, which will be present in significant quantities, may offer the greatest burden to the RRS filter. Chloroform's removal by activated carbon is limited to physical adsorption (no chemical reaction); and, due to its high vapor pressure, the propensity exists for the vapor to desorb from the adsorbent bed during air purge.1 The extent of desorption is dependent upon the adsorption capacity of the adsorbent, the adsorbed phase loading, temperature of the bed, purge volume, and the presence of other adsorbed materials (i.e., water). The adsorption behavior is primarily governed by the equilibrium concentrations of chloroform adsorbed at some fluid phase concentration. In this investigation, adsorption equilibria and dynamic breakthrough data were measured to determine the effect of purge air on desorption of chloroform from activated carbon. Test conditions were limited to parameters simulating the RRS filter. The effects of concentration, dosage, flow rate, purge volume, and relative humidity (RH) were examined. The influence of other adsorbed chemicals, other than moisture, was not determined. The objectives of this investigation were to (1) estimate the vapor concentrations of chloroform produced in the RRS decontamination process, (2) characterize the break- through behavior of chloroform on activated coconut adsorbent used in the RRS filter during feed and purge cycles, and (3) provide an estimate of filter life based on routine RRS decontamination operations. 2. BACKGROUND RRS Filter Specifications. The complete RRS filtration unit is designed to remove particulate and vapor contaminants prior to releasing the airstream to the outside air. Four stages of vapor filtration are used, where the first two filters contain coconut shell-based adsorbent, and the latter contain standard CW agent-compatible adsorbent (Figure 1). The location of the coconut carbon filters was intended to either reduce or delay the loading of nonagent vapors to the CW filters. The CW filters were to adsorb (physical and chemical) agent vapors, because this carbon is the only material with validated performance against this class of vapors. Filters one and two were selected to remove chloroform and initially other nonagent vapors to reduce the loading of these vapors on the NBC filters (numbers three 7

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