6 694 AD-A26 PERFORMANCE EVALUATION OF THE HONEYWELL GG1308 MINIATURE RING LASER GYROSCOPE by M.F. Vrmnins and L.D. Gallop DTIC S ~ELECTE Dl JUL 14 1993 I Thsdocumeftlt;;vft been approved for public release and sale; its dixt i us o uti@Dt -- - DEFENCE RESEARCH ESTABLISHMENT OTTAWA REPORT NO. 1166 Canad(cid:127)X January19 CanaOttawa . L93-15946 IILIIMINII PERFORMANCE EVALUATION OF THE HONEYWELL GG1308 MINIATURE RING LASER GYROSCOPE by M.F. Vinnins and L.D. Gallop Communications and Navigation Section Electronics Divisio DEFENCE RESEARCH ESTABLISHMENT OTTAWA REPORT NO. 1166 PCN January 1993 041LJ Ottawa ABSTRACT This report describes the results of the performance evaluation of a Honeywell GG1308 miniature Ring Laser Gyroscope (RLG). The tests include turn-on and cold start, bias drift, scale factor, scale factor linearity, thermal transients and effects of dither compensation. The gyroscope demonstrated excellent high-rate performance although significant scale factor deviations were noted during temperature variations. Instrument design characteristics and areas of potential future investigation are also discussed. R9SUM* Ce rapport d6crit les r~sultats de l'4valuation du rendement d'un gyroscope A laser miniature, le module GG1308 de Honeywell. Les essais effectu~s incluent: la mise en marche initiale, la d6rive de la polarisation, le facteur d'6chelle, la lin6arit6 du facteur d'4chelle, les effets transitoires et les effets de la compensation des perturbations. Le gyroscope a demontr6 un excellent rendement lors d'essais A haut taux de changement anulaire et ce, malgr& les d6viations importantes du facteur d'4chelle observ~es lors de variations de temp6rature. Les caract6ristiques de conception de 1'instrument et les possibilit~s d'6tudes futures sont aussi discut~es. Accesion For NTIS CRA&I L 0I1C 1AS D20~~~ C1:E3cJ T ~ U. j,;o.T~::ced J =itifC'Itio-1 B.. Y... .... ......... . ....... ...... ........ By ............. ...... Di -t lbtior I Avwlabiii~y Codc-s Avali j1_1 lor Dist Spcial iii EXECUTIVE SUMMARY A Honeywell GG1308 miniature Ring Laser Gyroscope was evaluated in the DREO Inertial Navigation Laboratory for possible application in the design and development of a Low- Cost Attitude and Heading Reference System (LCAHRS) for drone/RPV and helicopter applications. The original LCAHRS concept was derived from a study conducted by Honeywell ATC in Canada for DREO. The purpose of the study was to investigate the AHRS requirements of several RPV's and other UAV's and, through simulation, evaluate the potential of the newly-developed Honeywell GG1308 gyroscope to meet these requirements. A GG1308 gyroscope was procured by DREO for in-house evaluation for comparison with predicted performance. The Honeywell GG1308 is a single-axis Ring Laser Gyroscope (RLG) featuring an equilateral triangular glass block of 0.8 inch per leg (a total laser effective path length of 2.4 inches). The instrument construction employs simple, inexpensive techniques intended to produce a low performance instrument for stabilization and control applications where low cost and small size are required. A GG1308 gyroscope was delivered to DREO in mid-1990 and evaluations were carried out from November 1990 to April 1991. Results of the testing showed that instrument performance at high angular rates was better than specifications although significant scale factor deviations were noted during temperature variations. This deviation may limit applications to lower-accuracy systems unless temperature compensation is employed. The gyroscope met most performance specifications over a rate range of ±1000 deg/sec. Areas of future interest include characterization of low rate performance and performance in a vibration environment. V TABLE OF CONTENTS ABSTRACT . ... iii EXECUTIVE SUMMARY ................... V TABLE OF CONTENTS .................. vii 1.0 INTRODUCTION .i.................................1-1 1.1 BACKGROUND ............................... 1-1 1.2 THE HONEYWELL GG1308 GYROSCOPE ..... ...... 1-1 1.3 GG1308 PERFORMANCE SPECIFICATIONS ..... 1-3 1.4 SUPPORT ELECTRONICS ...... ............ 1-3 2.0 GG1308 DATA OUTPUT DESCRIPTION .......... . . . 2-1 2.1 OUTPUT FORMAT ....... ............... .. 2-1 2.2 DATA RECORDING ......... .............. 2-1 2.3 GRAPHICAL REPRESENTATION ... ......... 2-3 3.0 DREO TEST FACILITY ........ ............... 3-1 3.1 DREO INERTIAL NAVIGATION LABORATORY . . .. 3-1 3.2 TEST FIXTURING AND ALIGNMENT .. ....... 3-1 4.0 TEST PROGRAM ............ .................. 4-1 4.1 HISTORICAL ............................... 4-1 4.2 TEST PROCEDURES ........ .............. 4-1 4.2.1 Turn-On/Cold Start .. ....... 4-1 4.2.2 Bias Drift ..... ........... 4-1 4.2.3 Scale Factor ..... .......... 4-3 4.2.4 Scale Factor Linearity ..... 4-3 4.2.5 Thermal Transient .......... .. 4-3 4.2.6 Dither Compensation ......... .. 4-3 4.3 DATA REDUCTION ........................... 4-4 5.0 TEST RESULTS ............ .................. 5-1 5.1 HONEYWELL TEST DATA ........ ........ 5-1 5.2 DREO TEST RESULTS...............................5-1- 5.2.1 Turn-on Transient/Cold Start . 5-1 5.2.2 Bias Drift ........ .......... 5-2 5.2.3 Scale Factor... . . .. ..... 5-2 5.2.4 Scale Factor Deviation'. .... .. 5-2 5.2.5 Thermal Transients .. ....... 5-7 5.2.6 Temperature .... ........... 5-8 5.2.7 Dither Compensation ......... .. 5-8 5.2.8 Summary ...... ............. 5-8 6.0 CONCLUSIONS ................................... 6-1 6.1 EVALUATION OF RESULTS .... ........... 6-1 6.2 GENERAL COMMENTS ....... ............. 6-1 REFERENCES ....................................... REF-I vii 1.0 INTRODUCTION 1.1 BACKGROUND This report describes the results of the performance evaluation of a Honeywell GG1308 miniature Ring Laser Gyroscope (RLG). This instrument was developed for use in low-cost, non-precision applications. In particular, DREO was interested in the development of a Low-Cost Attitude and Heading Reference System (LCAHRS) for drone and Remotely Piloted Vehicle (RPV) applications. A paper study was conducted for DREO by Honeywell Advanced Technology Centre (ATC) in Canada investigating LCAHRS requirements for various vehicles. The Inertial Navigation Laboratory at DREO was then used to evaluate a GG1308 gyroscope to determine suitability for the LCAHRS application. This report describes the gyroscope design, test facilities, test procedures and the results obtained. 1.2 THE HONEYWELL GG1308 GYROSCOPE The Honeywell GG1308 miniature ring laser gyroscope (RLG) is a single-axis angle sensor consisting of a ring laser assembly, a dither motor and gyro-critical electronic circuitry all contained within a sealed housing. A drawing of the ring laser assembly is shown in Figure 1-1. [I] It features an equilateral triangular glass block of 0.8 inch per leg (hence the Honeywell designation 1308; the last two digits being the leg length, in inches, of the laser cavity). On the glass block, made of a material designated BK-7, are mounted one path length control (PLC) transducer mirror, a readout wedge mirror and a curved mirror. In addition, there are three electrodes (two cathodes and one anode/fill tube) attached to the block with glass frit seals. The block cavity is filled with a mixture of Helium and Neon gases and is operated on the 0.6328 gm transition of Neon. After cold-weld pinchoff of the fill tube electrode, a PLC driver is bonded to the transducer mirror, a PLC sensor is attached to the curved mirror and a readout sensor is attached to the readout wedge mirror. A microcircuit temperature sensor, a start-assisting, high-intensity light emitting diode and an interconnect Printed Wring Board (PWB) are mounted to the glass block. The ring laser assembly has an effective path length of 2.4 inches and is mechanically dithered about its input axis to minimize the non- linearities of lock-in at low input rates. 1-1 POWER SENSOR r.-,...(FOR PATHLENGTH CONTROL) .,-.CURVE MIRROR CATHODE CATHODE -- LASER BLOCK READOUT DETECTOR ANODE W/PHASE MASK READOUT MIRROR/WEDGE '4 ----'- -0,8"-- -- ' FIGURE 1-1 GG1308 RING LASER GYRO ASSEMBLY 1-2 The GG1308 gyroscope is unique in several ways in that it is a low performance instrument designed for stabilization and control applications where low cost and small size are required. The instrument design was totally cost-driven with the expressed intent of a final cost of less than $1,000 in production quantities. To achieve this, several innovative technologies have been employed and will be briefly described here because they impact upon the final performance of the gyroscope and results will be related back to these technologies later in this report. In the past, gyro blocks have been made of a material with a very low coefficient of thermal expansion, such as Zerodur or Cervit glass ceramics, and components such as the mirrors and electrodes have been sealed to the block by precision polishing and bonding techniques. The glass-frit technology permits small low- performance gyros to be made at far lower cost. Glass-frit bonding allows for the use of materials with large coefficients of thermal expansion. The frit process is used to seal the mirrors and electrodes to the solid BK-7 glass laser block. These parts are pasted to the glass block with a fine glass powder in a liquid or paste binder, and held mechanically in place. The assembly is then heated to a very high temperature. The binder evaporates and the glass powder melts, producing a strong vacuum-tight seal. As a result, a major concern is the performance of this gyro when it is subjected to temperature variations. The scale factor will vary with temperature because the gyro block expands as the temperature increases thus changing the laser path length. This effect is much larger in the GG1308 than in gyro models made of low-expansion materials. Resulting performance must be enhanced by thermal modelling and data compensation. 1.3 GG1308 PERFORMANCE SPECIFICATIONS Performance specifications for the Honeywell GG1308 ring laser gyro are contained in Table 1-1. Note that the operating life, specified as 22000 hrs, is defined as "time during which the gyro is economically repairable". A photograph of the gyroscope is shown in Figure 1-2. 1.4 SUPPORT ELECTRONICS In addition to the gyroscope and it's internal electronics, a substantial amount of support electronics and data processing is required to obtain useable "inertial" data from the device. 1-3 Specification "*B ias Stability: 10/hour "*R andom walk: 0.1250/Vhour "*R esolution: 11.17 arc secs/pulse (2.79 arc secs/pulse available) "*S cale factor - Value: 116,000±200 pulses per revolution - Error, all causes: 50 ppm (la) "*I nput axis - Alignment: 2 mradians - Repeatability: 50 Aradians (1a) "*R ate capability: ±10000/second "*B andwidth: >500Hz "*M echanical dither frequency: 900Hz min, 1550 Hz max "*S tarting time: <500 mseconds "*G -sensitive drift: Inherently insensitive to acceleration effects "*A cceleration: >100g sustained "*O perating temperature: -65OF to +180OF "*S ignal outputs: Digital pulses for clockwise and counterclockwise rotation "*S helf life: >i0 years "*O perating life: Ž2000 hrs* Size, Weight and Power Ring Laser Gyro "*L ength: 1.5 inches "*D iameter: 1.6 inches "*W eight: 2.3 ounces "*S ensor power: 0.9 watts Sensor electronics single axis (packaged to requirements) "*V olume: <2 cubic inches (typical) "*B oard area (surface mount): 4 square inches "*W eight: 2.5 ounces (typical) "*I nput power: 2.3 watts (including sensor) * Repairable Life TABLE 1-1 GG1308 PERFORMANCE SPECIFICATIONS [2] 1-4 k0 en Ul iU 1-5