Digital Design and Manufacturing Technology III Edited by Yangyu Wang Digital Design and Manufacturing Technology III Selected, peer reviewed papers from the 2012 National Conference on Digital Design and Manufacturing Technology (DDMTC 2012), November 12-14, 2012, Ningbo, China Edited by Yangyu Wang Copyright 2013 Trans Tech Publications Ltd, Switzerland All rights reserved. No part of the contents of this publication may be reproduced or transmitted in any form or by any means without the written permission of the publisher. Trans Tech Publications Ltd Kreuzstrasse 10 CH-8635 Durnten-Zurich Switzerland http://www.ttp.net Volume 546 of Key Engineering Materials ISSN print 1013-9826 ISSN cd 1662-9809 ISSN web 1662-9795 Full text available online at http://www.scientific.net Distributed worldwide by and in the Americas by Trans Tech Publications Ltd Trans Tech Publications Inc. Kreuzstrasse 10 PO Box 699, May Street CH-8635 Durnten-Zurich Enfield, NH 03748 Switzerland USA Phone: +1 (603) 632-7377 Fax: +41 (44) 922 10 33 Fax: +1 (603) 632-5611 e-mail: [email protected] e-mail: [email protected] Preface China has become the manufacturing center of the world. Advanced digital design and manufacturing technology can improve productivity and reduce the costs of product development to achieve the best design objectives. It has become the most important techniques to enhance their competitiveness to win advantage in the market. At the same time, it has a huge potential for development and improvement. This volume contains selected papers from 2012 National Conference on Digital Design and Manufacturing Technology(2012 DDMTC) which was held during November 12-14,2012,in Ningbo, P.R.China. 2012DDMTC is the 3rd national conference was organized by China Graphics Society, and sponsored by Zhejiang University of Technology, and Productivity Promotion Center of Ningbo. The pasted DDMTC were held successfully in Hangzhou(2010) and Yangzhou(2011) which provided excellent platforms for participants to exchange new knowledge about digital design and manufacturing technology, it brought forth new opportunities and collaborations. This volume presents a selection of 34 papers from over 60 submitted papers from universities and industries. All papers have been peer reviewed. We hope this volume will provide the readers a broad overview of recent advances in the field of digital design and manufacturing technology on the advanced materials. The seminar organizing committees are grateful to all the contributors who made this volume possible. As the editor of the volume, I wish to acknowledge all peoples who have updated and reviewed the papers. Special thanks are also given to Saskia and Trans Tech Publications for their hard and careful work. Associate Prof. Yangyu Wang College of Mechanical Engineering, Zhejiang University of Technology 2012-12-18 Seminar Organization Organizer China Graphics Society, P.R. China Co-organizers Zhejiang University of Technology, P.R. China Productivity Promotion Center of Ningbo, P.R. China Academic Committee Chairman: Prof. Likang Shao, PLA Army Officer College Members: Prof. Yueding Shi, Zhejiang University Prof. Ye Tao, South China Agricultural University Prof. Peinian Wu, Harbin institute of Technology Prof. Yi Ding, Chongqing University Prof. Yan’e Zhang, China Agricultural University Prof. Jianhua Wang, Beijing University of Technology Prof. Ping Zhan, Wuhan University Prof. Xiaohong Jiang, China University of Mining and Technology Prof. Congda Lu, Zhejiang University of Technology Prof. Yangping Ji, Taiyuan University of Science and Technology Prof. YangQing He, Nanjing Agricultural University Prof. Qiuling Li, Hohai University Prof. Guoqiang Shen, Hangzhou Dianzi University Prof. Sujun Yi, East China Institute of Technology Prof. Jing Wang, China Three Gorges University Prof. Xifa Yu, Yangzhou University Prof. Ning Fan, Zhengzhou University of Light Industry Prof. Guangming Lei, Xi’an University of Architecture & Technology Prof. Zhengxin Mao, Air Force Engineering University Prof. XiaoMing Li, Beijing Institute of Machinery Prof. Zhengjun Wang, Anhui University of Science & Technology Prof. Chun Yang, Beijing Institute of Civil Engineering and Architecture Prof. Yuxing Ding, Jiangsu College of Information Technology Prof. Ming Li, Anhui electrical Engineering Professional Technique College Prof. Daofu Yang, Yellow River Conservancy Technical Institute Organizing Committee Chairman: Prof. Congda Lu, Zhejiang University of Technology Members: Dr. Renzhang Xiong,Productivity Promotion Center of Ningbo Associate Prof. Yangyu Wang, Zhejiang University of Technology Program Committee Chairman: Prof. Xuda Qin, Tianjin University Members: Prof. Jian Luo, Chongqing University Prof. Tao Chen, Wuhan University of Technology Prof. Kaifu Zhang, Northwestern Polytechnical University Prof. Donghui Wen, Zhejiang University of Technology Sponsored by Zhejiang University of Technology, P.R. China Productivity Promotion Center of Ningbo, P.R. China Table of Contents Preface, Organizing Committee and Sponsors Web3D-Based Product Design and Interactive Customization Technology L. Guo, X.M. Ji and X.B. Bai 1 Prediction of Electromigration Induced Void and Hillock for IC Interconnect Structures Y.X. Zhang, J. Wu and Y.Y. Ji 6 Research on Magnesium Alloy Melting Technology J. Wu, X.J. Zheng, Y.X. Zhang and H.B. Jiang 12 Design of Civil Low-Pressure Vessel’s "4 in 1" Stamping Compound Dies H.B. Jiang, B. Zhou and J. Wu 16 Dynamic Characteristic Calculation of CNC Machine Tool’s Base Based on FEM X.L. Deng, J.C. Wang and Z.Z. Zhou 20 The Design of Rolling Mills’ Automatic Control System Based on PLC J.C. Wang and X.L. Deng 25 Reconstruction and Analysis of Wear Topography of PcBN Abrasive Grain Q. Miao, W.F. Ding, J.H. Xu, Z.Z. Chen and J. He 30 Air Supply System Optimization for the Multi-Temperature Refrigerated Trucks J.M. Wang, X.X. Zhao, L.J. Li, C.Z. Huang and Z.L. Jiang 35 Research on Gear Repairing Technology by Laser Cladding J. Shi and S.Q. Bai 40 Research on Production and Order Decision for Supply Chain Members of Virtual Enterprises in Uncertain Environment J.M. Ding, T.R. Zhang, T.B. Yu and W.S. Wang 45 Research on Abrasive Flow Machining for the Outer Rotor of Cycloidal Pump W.B. Xie, K.H. Zhang, S.W. Zhang and B. Xu 50 Preparation and Processing Performance of Viscoelastic Abrasive Flow L. Yang, K.H. Zhang, G.Z. Zheng and H. Guo 55 On-Line Pre-Hardening Process of Large Plastic Die Steel D.M. Zhu, G.Y. Liu, S.J. Zhang and M.W. Li 60 Experimental Investigations into Abrasive Flow Machining of Helical Gear Y.C. Xu, K.H. Zhang, S. Lu and Z.Q. Liu 65 Research on Machining Virtual Reality System Q.N. Hu, D.J. Feng, H. Shu, H.Z. Dai and J.L. Wu 70 Study on a High Frequency Resonance Fatigue Apparatus Using a Piezoelectric Vibrator M. Jie, H.F. Xie, Y. Liu and Z.G. Yang 76 A Kind of Electrode Printing Screen of Equivalent Elastic Modulus Calculation Method X.F. Wang, Q.Q. Liao, F. Xie and T. Yi 81 Characteristics Analysis of Acoustic Emission Signals from Tensile Process of High Pressure Gas Cylinder Materials Q.J. Lv, M. Chen, Y.J. Li, Z.Q. Guo and C.J. Liu 84 Dynamic Analysis of Leveling Mechanism of New Goose-Neck Jib Gondola T. Yi, J.F. Guo, K. Zhou, X.F. Wang and X.J. Du 89 Engineering Graphics Model Room Based on VRML F. Xie, Y.J. Wang, Q.J. Lv, H.X. Du and Y.J. Li 93 Lens Detection Technology and its Machining Allowance Prediction Based on MATLAB X.L. Zheng and D.F. Zhou 96 Surface Uniformity of CVD Diamond Film Polishing by Catalytic Polishing Method D.F. Zhou, X.L. Zheng, C. Ruan and L. Zhang 102 Experimental Determination of Isothermal Section at 900°C in the Fe-Nb-V Ternary System C.J. Liu, Y.J. Li, Z.Q. Guo, Q.J. Lv, F. Xie and Y.H. Zhu 107 Investigation on Thermal Conductivity of Low Concentration AlN/EG Nanofluids Y.J. Li, C.J. Liu, Z.Q. Guo, Q.J. Lv and F. Xie 112 b Digital Design and Manufacturing Technology III Simulation Research on Climbing Ability of Shovel Loader with Four Tracks Y.J. Wang, L.H. Yang, Z.B. Qin and Y.J. Li 117 Modal Analysis of Special High-Pressure Seamless Cylinders Based on ANSYS 12.0 X.L. Hu, Z.B. Qin, J.F. Guo and Y.J. Yue 122 Research on the Residual Stress of Aluminum Alloy (LF6) Welding Z.Q. Guo, Q.J. Lv, Y.J. Li, C.J. Liu and F. Xie 127 Study on Performance of PEMFC Catalyst Layer J.R. Zhang, C.D. Lu and D.H. Wen 132 Investigation on Affecting Factors of Vibration in Milling Harden Steel Assembled with Different Hardness Y.Y. Wang, H.D. Zhou, D.H. Wen, S.M. Ji and H.Q. Wang 137 Based on HsCAE3D of Analysis on Plastic Molding Products in Shrinkage and Warpage J.Y. Wang, X.M. Sui and L. Zhao 142 Piezoelectric Energy Harvester for Wireless Sensors K. Zhou, F. Xie and T. Yi 147 Facing to the System Structure of the Controller CNC of Open-Structure Motion N.C. Dai 150 Study of Spherical Near-Field Acoustic Holography with Rigid Spherical Microphone Array X.G. Qiu, M.Z. Li, H.C. Lu and W. Jiang 156 Study on the Materials and Forming Process for Bipolar Plates of PEMFC C.D. Lu, P.Z. Mao, D.H. Wen and H. Jia 164 Key Engineering Materials Vol. 546 (2013) pp 1-5 © (2013) Trans Tech Publications, Switzerland doi:10.4028/www.scientific.net/KEM.546.1 Web3D-based Product Design and Interactive Customization Technology Guo Lei1, 2, Ji Xiaomin1, Bai Xiaobo1 1Xi’an University of Technology, Xi’an, 710048, China 2University of Electronic and Technology of China, Zhongshan Institute, Zhongshan, China [email protected] Key words: Customization, Web3D, Material, form, color Abstract. In mass customization mode, it was an inevitable trend that user custom products become really required through network. Aimed at the characteristics of the products display and Customization on the Internet, Web3D are used in developing Customization methods of products form, material and color. It was proved that the method could help to improve consumers’ ability to customize products interactive on internet, which can promote participation of the customers and enhance the competitive ability of the enterprises. Introductions In order to meet the users’ growing personal demands, and improve the competitiveness of enterprises, selecting the product customization is an inevitable trend. The relationship of users and producers tend to become closer in the mass customization production mode. To achieve the purpose of understanding the users’ needs and timely comprehensive communication with the users, e-commerce and virtual reality technology is a preferred method[1]. Previously, enterprises promote their products mainly through the simplest form of text, images, and flash animation. These methods is lack of human-computer interactions. It is difficult to generate strong purchasing intention in the users due to the lack of perceptual knowledge. This is an important reason that affects the economic efficiency of enterprises. Therefore, constructing a realistic three-dimensional virtual customization platform through VR technology allows the users to browse products from different directions, and customize product shape and color interactively, so it has become a new trend in e-commerce and the exhibition industry. Mass customization Mass customization is a method which not only allows enterprises to maintain the ordinary mass production cost and speed, but also provide any number of products to meet the special needs of individual users[2]. In normal circumstances, the time to establish product data is too long, and it affects the delivery speed of the custom products. Previously, scholars have tried to solve this problem by using new CAX systems, but these methods are not efficient. This problem can be solved only by reconstructing the product structure, standardization, modularity and other methods[3]. The user-oriented product customization method is generated in this context. It enables the user to create new products which meet their own needs through the product customization system previously designed by enterprises . Its features include low production(sometimes only one piece), high quality, quick response to the market, shorter product life cycles, and user participation in the design process[4]. With the sustained and rapid development of Internet technology, the original