DEVELOPMENT OF HIGH FIBRE AND ANTIOXIDANT RICH FRUIT BARS FROM FRUIT JUICE WASTE Thesis Submitted to the Punjab Agricultural University In partial fulfillment of the requirements For the degree of MASTER OF SCIENCE in FOOD TECHNOLOGY (Minor Subject: Biochemistry) By Manpreet Kaur (L-2014-A-56-M) Department of Food Science and Technology College of Agriculture ©PUNJAB AGRICULTURAL UNIVERSITY LUDHIANA-14 1004 2017 CERTIFICATE – I This is to certify that the thesis entitled, “DEVELOPMENT OF HIGH FIBRE AND ANTIOXIDANT RICH FRUIT BARS FROM FRUIT JUICE WASTE” submitted for the degree of Master of Science in the subject of Food Technology (Minor Subject: Biochemistry) of the Punjab Agricultural University, Ludhiana, is a bonafide research work carried out by Ms. Manpreet Kaur (L-2014-A-56-M) under my supervision and that no part of this thesis has been submitted for any other degree. The assistance and help received during the course of investigation have been fully acknowledged. __________________________________ (Dr. (Mrs.) Poonam A Sachdev) Major Advisor Senior Vegetable Technologist Department of Food Science and Technology Punjab Agricultural University Ludhiana-141 004 CERTIFICATE – II This is to certify that the thesis entitled, “DEVELOPMENT OF HIGH FIBRE AND ANTIOXIDANT RICH FRUIT BARS FROM FRUIT JUICE WASTE” submitted by Ms. Manpreet Kaur (L-2014-A-56-M) to the Punjab Agricultural University, Ludhiana, in partial fulfillment of the requirements for the degree of Master of Science in the subject of Food Technology (Minor Subject: Biochemistry) has been approved by the Student‟s Advisory Committee along with External Examiner after an oral examination on the same. ___________________________ ____________________________ (Dr. (Mrs.) Poonam A Sachdev) (Dr. (Ms.) Shruti Sethi) Major Advisor External Examiner Senior Scientist (Food Technology) Division of Food Science and Postharvest Technology ICAR-Indian Agricultural Research Institute (IARI), New Delhi ________________________ (Dr. (Mrs.) Amarjeet Kaur) Head of the Department ________________________ (Dr. (Mrs.) Neelam Grewal) Dean Postgraduate Studies ACKNOWLEDGEMENT I feel highly privileged to express my deep gratitude to “God Almighty” who is the most benevolent to guide me to face the challenges in life and for showing his choicest blessings to reach this stage in life. I deem this unique privilege to express my abysmal sense of reverence , gratitude and indebtedness to my major advisor Dr.(Mrs.) Poonam A Sachdev, Senior Vegetable Technologist, PAU, Ludhiana for her sustained interest, valuable guidance, parental affection, whole hearted co-operation, consistent and constructive criticism with necessary provision of investigation, despite multifarious engagements. I am very grateful to the esteemed members of advisory committee, Dr. S.S. Thind, Dr. Usha Bajwa, Dr. Preeti Ahluwalia, Dr. Amarjeet Kaur and Dr. Surekha Bhatia for their unflinching efforts and prudent suggestions and providing all kind of help whenever needed during my research work. My sincere thanks to Dr. Sukhpreet Kaur for her guidance and suggestions during my manuscript writing. Words may fall short to express the love and acknowledge I got from my teachers who have helped me in my academic career and I really feel minuscule to convey my gratitude to the head of department, Dr. Amarjeet Kaur, Sr. Milling Technologist, Department of Food Science and Technology, PAU, Ludhiana. A special thanks to my lab mates Bharat Agarkar, Manpreet Kaur and Mudasir Yaqoob for their intellectual support during my research. I am thankful to Lab attendant Rohit Kumar for his help during my research work. I fully acknowledge the most willing co- operation from friends Navpreet Kaur, Rajbir Kaur, Ramandeep Kaur, Rajveer Kaur, Harpreet Kaur, Sukhpreet Kaur and Davinder Singh Maan who provided me moral support to stay on track. The heaps of love that I have received from my brother Jashanpreet Sidhu and my cousin Rajpreet Sidhu are really beyond words to be expressed. My deep sense of honour, love and regards to my parents whose blessings made me what I am today. Manpreet Kaur Title of Thesis : Development of high fibre and antioxidant rich fruit bars from fruit juice waste Name of the student and : Manpreet Kaur Admission No. (L-2014-A-56-M) Major subject : Food Technology Minor subject : Biochemistry Name and Designation of : Dr. (Mrs.) Poonam A Sachdev major Advisor Senior Vegetable Technologist Degree to be awarded : M.Sc. (Food Technology) Year of award of degree : 2017 Total pages in thesis : 67 + APPENDICES + VITA Name of the university : Punjab Agricultural University, Ludhiana – 141 004, Punjab, India ABSTRACT The investigation entitled “Development of high fibre and antioxidant rich fruit bars from fruit juice waste” was undertaken with the objective to study the physico- chemical, phytochemical and antioxidant activity of raw material and product prepared from fruit juice waste, to standardize the method for the development of fruit bars from fruit juice waste and to ascertain the shelf life stability of fruit bars from fruit juice waste. Fruit juice waste of kinnow, guava and grapes were collected during fruit processing in the department and analysed for physico-chemical and phytochemical characteristics. Recipe was standardized using 15-20 per cent sugar and 0.2 per cent citric acid. The drying conditions were optimized by drying thin layer of juice waste on tray drier at temperatures 45, 50 and 55⁰ C. On the basis of sensory quality , the juice waste containing 20 per cent sugar and 0.2 per cent citric acid and dried at 50⁰ C for 6 hours for T1(guava bar), 18 hours for T2 (kinnow bar) , 8 hours for T3 (grapes bar) , 16 hours for T4 (kinnow: guava bar (1:1)), 12 hours for T5 (kinnow: guava: grapes bar (1:1:1) ), 13 hours for T6 (kinnow: grapes bar (1:1)) and 10 hours for T7 (grapes: guava bar (1:1) ) were found the best. The physico-chemical properties i.e. TS, TSS, total sugars, acidity and crude fibre increased while pH and moisture content decreased in all fruit bars during six months of storage at 14-32⁰ C. All the bioactive components (phenols, antioxidants, ascorbic acid and anthocyanins) decreased significantly with storage in all fruit bars. The products prepared could be stored in polythene bags (100 gauge) and laminates (50 gauge) with maximum retention of organoleptic quality. After six months storage, it was concluded that treatment T5 i.e. kinnow: guava: grapes (1:1:1) was found highly acceptable followed by treatments T7 i.e. guava: grapes bar (1:1)> T3 i.e. grapes bar > T1 i.e. guava bar > T4 i.e. kinnow: guava bar (1:1) > T6 i.e. kinnow: grapes bar (1:1) > T2 i.e. kinnow bar, respectively on the basis of sensory evaluation. The average cost for each fruit bar of 200 g was calculated as Rs. 20 which is economically feasible for both the manufacturers and consumers. Keywords: Fruit juice waste bar, phytochemicals, antioxidant activity, packaging, storage ______________________ ____________________ Signature of Major Advisor Signature of the Student Koj p`qr dw isrlyK : &lW dy jUs dI vyst qoN au~c rySy Aqy AYNtIAwksIfYNt BrpUr &rUt bwr bnwauxw ividAwrQI dw nwm Aqy : mnpRIq kOr pRvyS nM. (AYl-2014-ey-56-AYm) pRmu`K ivSw : PUf tYknwljI sihXogI ivSw : jIv-rswiex ivigAwn pRmu`K slwhkwrd wnwm Aqy Ahudw : fw. pUnm ey scdyv sInIAr vYjItybl tYknoloijst ifgrI : AYm.AYs.sI. ifgrI imlx dw swl : 2016 KOJ P`QR IV`C KU`L PMN Y : 67 + AMiqkwvW + vItw XUnIvristI dw nwm : pMjwb KyqIbwVI XUnIvristI, luiDAwxw – 141004, pMjwb, Bwrq swr mOjUdw Koj “&lW dy jUs dI vyst qoN au~c rySy Aqy AYNtIAwksIfYNt BrpUr &rUt bwr bnwauxw” isrlyK ADIn k`cI smg` rI Aqy PrUt jUs dI vyst qoN iqAwr auqpwd dy BOiqk-rswiexk, PweItokYmIkl Aqy AYNtIAwksIfYNt gqIivDI dw AiDAYn krn, PrUt jUs dI vyst qoN PrUt bwr iqAwr krn dI ivDI dy imAwrIkrn leI Aqy PrUt jUs dI vyst qoN iqAwr PrUt bwr dI imAwd dw pqw lgwaux leI kIqI geI[ ivBwg iv`c &lW dI pRosYisMg dOrwn ikMnU, AmrdU Aqy AMgUrW dy jUs dI vyst iek`qr kIqI geI Aqy BOiqk-rswiexk Aqy PweItokYmIkl guxW dy ADwr qy iesdw mulWkx kIqw igAw[ 15-20 pRqISq SUgr Aqy 0.2 pRqISq isitRk AYisf dI vrqoN krky ivAMjn dI ivDI dw imAwrIkrn kIqw igAw[ 45, 50 Aqy 50⁰C qwpmwn aupr tRyA frwier iv`c jUs vyst dI pqlI prq nUM sukw ky sukwaux dy hlwqW dw AnukUln kIqw igAw[ sYNsrI guxvqw dy ADwr qy, 20 pRqISq SUgr, 0.2 pRqISq isitRk AYisf vwly 60⁰C qwpmwn aupr 6 GMitAW leI tI1 (AmrUd bwr), 18 GMitAW leI tI2 (ikMnU bwr), 8 GMitAW leI tI3 (AMgUr bwr), 16 GMitAW leI tI4 (ikMnU: AmrdU bwr (1:1)), 12 GMitAW leI tI5 (ikMnU: AmrdU : AMgUr (1:1:1)), 13 GMitAW leI tI6 (ikMnU: AMgUr (1:1)) Aqy 10 GMitAW leI tI7 (AMgUr: AmrdU (1:1)) bwr sukwey gey jUs vyst sB qoN vDIAw pwey gey[ 14-32oC qwpmwn aupr, BMfwrn dy Cy mihnIAW dOrwn swry dy swry PrUt bwr dy BOiqk-rswiexk guxW Bwv tI.AYs., tI.AYs.AYs., ku`l SUgr, Ktws Aqy krUf rySy iv`c vwDw hoieAw jdoNik pI.AYc. Aqy nmI dI imkdwr iv`c kmI AweI jdoNik swry dy swry PweItokYmIkl sMGtkW (iPnols, AYNtIAwksIfYNts, AYskwribk AYisf Aqy AYNQoswieAwinn) dI imkdwr iv`c ArQpUrn kmI AweI[ iqAwr kIqy auqpwdW nUM polIQIn dIAW QYlIAW (100 gOz) Aqy lYmInyts (50 gOz) iv`c Br ky r`iKAw jw skdw hY[ ies nwl iehnW dI ErgYnolYipt guxvqw bhuq vDyry h`d q`k brkrwr rihMdI hY[ AiDAYn dy nqIijAW dy ADwr qy ieh is`tw k`iFAw jWdw hY ik ArD-is`iKAq j`jW dy pYnl duAwrw sYNsrI guxW dy ADwr qy BMfwrn dy Cy mhIinAW dy AMqrwl mgroN aupcwr tI5 Bwv ikMnU: AmrUd: AMgUr (1:1:1) sB qoN vDIAw sI Aqy ies auprMq aupcwr tI7 AmrUd:AMgUr bwr (1:1) > tI3 Bwv AMgUr bwr > tI1 Bwv AmrdU bwr > tI4 Bwv ikMnU:AmrUd bwr (1:1) > tI6 Bwv ikMnU:AMgUr bwr (1:1) > tI2 Bwv ikMnUM Bwr, vDIAw aupcwrW vjoN swhmxy Awey[ hryk &rUt bwr dw AOsqn mu`l 20 rupey pRqI 200 gRwm sI joik auqpwdkqw Aqy aupBogqwvW donW leI hI AwriQk p`KoN ivvhwrk sI[ mu`K Sbd: PrUf jUs vyst bwr, PweItokYmIkls, AYNtIAwksIfYNt gqIivDI, pYkyijMg, BMfwrn __________________ _______________ pRmu`K slwhkwr dy hsqwKr ividAwrQI dy hsqwKr CONTENTS Chapter TOPIC PAGE NO. I INTRODUCTION 1 – 2 II REVIEW OF LITERATURE 3 – 15 III MATERIAL AND METHODS 16 – 23 IV RESULTS AND DISCUSSION 24 – 52 V SUMMARY 53 – 55 REFERENCES 56 – 67 APPENDICES i – ii VITA LIST OF TABLES Table No. Title Page No. 1 Different proportions of fruit used for preparation of fruit bars 16 2 Respective drying temperatures and times for optimization of 17 fruit bars: 3 Selected drying times for the fruit bars at 50 oC 18 4 Standardized recipe for product formulation 18 5 Percentage recovery of various components of fruits 24 6 Physico-chemical and phytochemical constituents of fruits and 26 juice waste (kinnow, guava and grapes) 7 Effect of sugar concentration on the sensory scores of fruit bars 31 at fixed acid level (0.2%) 8 Sensory evaluation of fruit bars (fresh product) from fruit juice 32 waste 9 Effect of temperature of drying on the sensory scores of fruit bar 33 10 Effect of storage on moisture (per cent) of fruit bars at ambient 34 temperature (14-32oC) 11 Effect of storage on total solids (per cent) of fruit bars at 35 ambient temperature (14-32⁰ C) 12 Effect of storage on total soluble solids (⁰B) of fruit bars at 36 ambient temperature (14-32⁰ C) 13 Effect of storage on acidity (per cent) of fruit bars at ambient 37 temperature (14-32⁰ C) 14 Effect of storage on pH of fruit bars at ambient temperature 38 (14-32⁰ C) 15 Effect of storage on total sugars (per cent) of fruit bars at 39 ambient temperature (14-32⁰ C) 16 Effect of storage on crude fibre (per cent) of fruit bars at 40 ambient temperature (14-32⁰ C) 17 Effect of storage on ascorbic acid (mg/100 g) of fruit bars at 41 ambient temperature (14-32⁰C) 18 Effect of storage on total phenolics (mg per 100 g) of fruit bars 42 at ambient temperature (14-32⁰ C) 19 Effect of storage on total anthocyanins (mg/100 g) of fruit bars 43 at ambient temperature (14-32⁰ C) 20 Effect of storage on total carotenoids (mg per 100 g) of fruit bars 44 at ambient temperature (14-32⁰C) 21 Effect of storage on per cent antioxidant activity/100 g of fruit 45 Table No. Title Page No. bar at ambient temperature (14-32⁰ C) 22 Effect of storage and packaging on the mean scores (nine point 47 Hedonic scale) of colour of fruit bars 23 Effect of Storage and Packaging on the mean scores (nine point 48 Hedonic scale) of Flavour of Fruit Bars 24 Effect of Storage and Packaging on the mean scores (nine point 49 Hedonic scale) of Mouthfeel of Fruit Bars 25 Effect of Storage and Packaging on the mean scores (nine point 50 Hedonic scale) of Appearance of Fruit Bars 26 Effect of Storage and Packaging on the mean scores (nine point 51 Hedonic scale) of Overall Acceptability of Fruit Bars LIST OF FIGURES Figure No. Title 1 Flow chart for the manufacture of fruit bars 2 Different fuit bars from fruit juice waste of fruits
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