Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 ISSN: 2319-7706 Volume 4 Number 7 (2015) pp. 907-918 http://www.ijcmas.com Original Research Article Detection of Keratinolytic Actinobacteria and evaluation of Bioprocess for Production of Alkaline Keratinase Nandini Allure, Madhusudhan D.N. and Dayanand Agsar* A-DBT Research Laboratory, Department of Microbiology, Gulbarga University, Kalaburagi 585106, India *Corresponding author A B S T R A C T A large number of actinobctria were reported from the regional soil around poultry Keywords farms. Few isolates of actinobactria could reveal the keratinolytic activity and an actinobactrium DNA38 showed higher keratinolytic activity on starch feather meal Streptomyces; agar. This potential isolate of actinobactrium DNA38 was identified as Molecular Streptomyces sp. based on morphological, biochemical and physiological analysis; properties, and further characterized as Streptomyces minutiscleroticus DNA38 by Submerged 16S rRNA analysis. Submerged bioprocess was found to be a suitable process for bioprocess; the production of higher amount (122.1 IU) of keratinase, when compared to solid Solidstate state bioprocess with lesser amount (34.9 IU) of keratinase. High titer production of bioprocess; keratinase by Streptomyces minutiscleroticus DNA38 was achieved successfully Alkaline under submerged bioprocess using chicken feathers as substrate, along with starch keratinase as source of carbon and few mineral salts. Alkaline pH (9.0) of the medium and higher incubation temperature (40 °C) reveals the production of thermophilic alkaline keratinase, which can be further explored for enhanced production aiming at myriad applications. Introduction and hydrophobic interactions (Parry and Keratin is an insoluble, high stable protein North, 1998) . The enzyme has received found mostly in feathers, wool, nails and particular attention for its relevant hair of vertebrates (Shih, 1993). Keratin is applications in various types of agro and resistant to the common proteolytic biotechnological industries. Certain enzymes, papain, pepsin and trypsin microorganisms hydrolyze the keratin by (Papadopoulos et al., 1986). The high synthesizing specific class of enzymes, resistance of keratin to proteases may be which degrade keratin in to small peptides attributed to the molecular conformation that can be utilized further by the cells. of their structural amino acids, that is tightly Several feather and hair degrading packed in the -helices (hairs) and -sheets Streptomyces have been isolated from (feather) in the presence of cystine soil, poultry wastes, hair, debris and disulfide bonds, hydrogen bonds 907 Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 animal skin. Keratinases, a group of been done on production of proteolytic serine metallo proteases, release the free enzymes, relatively little information is amino acids from keratinous proteins. available on keratinases. Upto now, a After treatment with keratinase, feather limited number of studies have been can be used as feeders, fertilizers and reported on the isolation of thermophiles, insoluble polymers (Yamauchi et al., in particular thermophilic actinobacteria 1996). Feathers consist of about 5-7% of with the ability to hydrolyse feathers and total weight of mature chicken from poultry other keratinous wastes. Enzyme processing plants, approximated by about production has been extensively studied by million tons produced annually, worldwide. submerged and solid state bioprocesses. Feather from the poultry processing plant Submerged system is usually implemented is the common source for the in case of bacterial enzyme production, due accumulation of more than 90% of to the requirement of higher water potential keratinous proteins in the environment, (Chahal, 1983). Solid state system is causing pollution (Onifade et al., 1998).A preferred when process require lesser water current value-added use for feathers is the potential (Troller and Christian, 1978). The conversion to feather meal, adigestible main reason can be attributed to the dietary protein for animal feed, using metabolic differences of water requirement. physical and chemical treatments. These The metabolic differences of methods can destroy certain aminoacids and microorganisms involved in the submerged decrease protein quality and digestibility and solid state systems have a direct impact (Moritz and Latshaw, 2001; Anbu et al., on the quantity of the product. Many 2005). Keratinolytic microorganisms and actinobacteria are also reported to produce their enzymes may be used to enhance the important commercially viable enzymes by digestibility of feather keratin. They may either submerged or solid state bioprocesses. have important applications in processing Normally, keratinase has been produced by keratin-containing wastes from poultry and submerged bioprocess, but in recent years, it leather industries through the development is also being produced under solid state of non-polluting methods (Onifade et al., bioprocess. With regard to productivity 1998). Keratinous wastes represent a source aspect, it can be inferred that, both the of valuable proteins and amino acids and systems are equally emerging popularly as could find application as a fodder additive field of choice for the production of for animals or source of nitrogen for plants. keratinases. The aim of this study was to screen some actinobacteria for their ability Biodegradation by microorganisms to degrade native feather followed by possessing keratinolytic activity represents identification of a new feather-degrading an alternative attractive method for Streptomyces sp. and evaluation of suitable improving thenutritional value of keratin bioprocess for the production of keratinase. wastes, as it offers cheap and mild reaction conditions for the production of valuable Materials and Methods products (Kim et al., 2001). Streptomyces keratinases are of particular interest because Isolation and screening of keratinolytic of their action on insoluble keratin substrates actinobacteria and generally on a broad range of protein substrates. These enzymes have been studied Unique ecological sites of poultry farms for de-hairing processes in the leather were identified for collection of soil samples industry.Despite all the work that has around Kalaburagi region to isolate 908 Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 actinobacteria. The soil samples were used for amplification of 16S rRNA gene. collected from the selected spots as per the 16S rRNA amplification of cultures was standard procedures (Skinner, 1951). The done using universal F27 top layer of the soil was removed for about 5 (5 AGAGTTTGATCMTGGCTCAG-) and to 6 cm and with a clean spatula or scoop the R1525 (5 TACGG(C/T)TACCTTGTT soil was collected in sterile airtight ACGACTT) primer (Weisburg et al, 1991). polythene bags. The collected soil samples PCR master mix was prepared containing were enriched for isolating actinobacteria by 100ng (1µL) DNA, 1.25 µL of both primers different methods (Agate and Bhat, 1967; F27 and R1525, 2.5 µL each of 10X PCR Pridham et al., 1956/57). One gram of soil buffer and 1mM dNTPs, 0.25 µL Taq suspension was added to 100ml of 1.4 % polymerase and 17 µL nuclease free PCR phenol solution and kept at room grade water to make up a volume of 25 µL. temperature for 10 minutes. The mixture PCR master mix is a premixed ready to use was diluted further (Lawrence, 1956) and solution containing Taq DNA polymerase, used to isolate actinobacteria by following reaction buffers containing MgCl2, dNTPs standard serial dilution plate culture method at ideal concentrations for efficient (El-Nakeeb and Lechevalier, 1963). 0.1 ml amplification of templates by PCR. The of the sample from the respective dilutions program was set with the initiation was plated on starch casein agar, where in temperature of 94°C for 3 minute, followed casein of SCA was replaced with chicken by 34 cycles of denaturation at 94°C for 30 feather meal(Soluble Starch - 10.0 g; sec, annealing at 55°C for 30 sec and K HPO - 2.0 g; KNO - 2.0 g; NaCl - 2.0 g; extension at 72°C for 1.30 minute. The final 2 4 3 chicken feather meal - 5 g; MgSO - 0.05 g; extension after these 34 cycles is at 72°C for 4 CaCO - 0.02 g; FeSO .H O - 0.01 g; Agar - 7 minute followed by hold at 4°C. Accuracy 3 4 2 20 g; Distilled water - 1000 ml; pH - 8.5). of PCR product was visualized on agarose The inoculated plates were incubated at 40 gel. The PCR product was purified using ºC for 120 h. Based on the growth on feather Genei pureTM Quick PCR Purification Kit medium, the actinomycete colonies were and were then sequenced using a Big Dye selected and sub-cultured on the skimmed Terminator kit, version 3.1, on an automatic milk agar (Ronald, 2010). Based on zone of ABI 3100 sequencer (Applied Biosystems hydrolysis on skimmed milk agar the Inc.). The Sequences were compared using isolates were selected and assessed for the 16S rRNA gene sequences from EzTaxon to keratinolytic activity using starch feather restore closest relatives. The entire work of meal agar by plate culture method. Selected molecular characterization was facilitated at potential isolates of actinobacteria were Genomics Services Xcelris Labs Ltd, identified up to the level of genus by Ahmedabad. morphological (Shirling and Gottlieb, 1976), biochemical and physiological properties Evaluation of bioprocess for production (Williams et al., 1989). of keratinase Molecular characterization of Submerged and solid state bioprocesses keratinolytic Streptomyces were evaluated in empirical conditions for the production of keratinase by the potential Chromosomal DNA was extracted by using isolate of Streptomyces DNA38, explained Chelex 100 (Sigma-Aldrich, USA) chelating in brief as follows. ion exchange resin method (Laurent et al, 1999). Around 100 nanogram DNA was Submerged bioprocess: The bioprocess 909 Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 (Lerch and Ettlinger et al., 1972) was M Na 2CO and 0.5 ml of Folin- 3 carried out using StreptomycesDNA38 in a Ciocalteau s phenol reagent. The absorbance 250 ml Erlenmeyer flask containing 100 ml was measured at 660 nm against blank after of starch feather medium with pH 9.0. After 30 min. All assays were carried out in sterilization of the medium at 121 ºC for 15 triplicate. One unit of keratinase activity was min, 1 ml suspension of three days old test defined as the amount of enzyme that isolate with spore count 1x108 spores/ml was released one microgram of tyrosine per inoculated and kept for incubation at 40 ºC minute under the standard assay conditions. for week in shaker incubator at 180 rpm. The amount of keratinase produced was Results and Discussion estimated at every 24 h. Isolation and Screening of Actinobacteria Solidstate bioprocess: 25 g of substrate (chicken feathers) was taken in 250 ml More than hundred colonies of Erlenmeyer flask and rehydrated with actinobacteria were observed on the plates mineral salt solution (K HPO - 2.0 g; KNO of starch feather meal agar with typical 2 4 3 - 2.0 g; NaCl - 2.0 g; chicken feathers - 5 g; colony characters (Figure 1). Forty two MgSO - 0.05 g; CaCO - 0.02 g; colonies of actinobacteria were selected 4 3 FeSO .H O - 0.01 g; Distilled water - 1000 randomly based on prominent colony 4 2 ml; pH 9.0) to achieve 65% moisture characters and screened for the synthesis of content. Initial pH was adjusted to 8.0. The protease on skimmed milk agar. Among cotton plugged flasks were autoclaved at forty two isolates, five isolates formed the 121ºC for 15 min and allowed to cool at zone of catalysis (Figure 2) indicating the room temperature. The contents of flask production of protease. The four prominent were inoculated with 1 ml of spore inoculum proteolytic isolates of actinobacteria were (spore count 1x108 spores/ml), mixed gently further inoculated on the starch feather meal and incubated in a slant position at 40 ºC in agar and incubated. Based on keratinolytic a humidity chamber at 65-70% relative zone, the isolate DNA38 was emerged as a humidity. The substrates were analyzed for potential strain for the synthesis of the production of keratinase at an interval of kertainase (Figure 3). every24 h. Potential isolate of keratinolytic Estimation of keratinase actinobacterium on starch feather meal agar isolated from the soils from surroundings of The keratinase activity of the fermented poultry farm wasidentified based on broth or extract of both the bioprocess was standard colony characters and microscopic estimated by modified method of Cheng et features (Table 1). Pigmentation pattern al. (1995) using keratin as a substrate. The (Shirling and Gottlieb, 1976)of reaction mixture containing 1ml of 1% aerial/substrate mycelium and diffusible keratin in phosphate buffer (pH 8.0) and 0.5 pigment is an important attribute for the ml of fermented broth or extract was identification of anactinobacterium. Gram s incubated at 30 ºC for 30 min. After positive property, high mycelial branching incubation, the reaction was terminated by and sporulation feature confirms the isolate adding 2 ml of 10% trichloroacetic acid of actinobacterium as belonging to the genus (TCA). After the separation of untreated Streptomyces. Important biochemical keratin as pellet by centrifugation, 1ml of properties such as catalase production, no clear supernatant was mixed with 5ml of 0.4 H S production and nitrate reduction were 2 910 Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 also recorded (Williams et al., 1989). The Bioprocess for the production of growth of actinobacterium at higher range of keratinase temperature, sodium chloride and pH were assessed for the better understanding of its The efficient isolate Streptomyces physiological adaptability and tolerance. minutiscleroticus DNA38was considered for Several isolates of actinobacteria were the quantitative production of keratinase reported (Shiveerakumar et al., 2013; under submerged bioprocess using starch Madhusudhan et al., 2014; Mazhari et al., chicken feathers broth and solidstate 2014) earlier from the regional alkaline soils bioprocess under chicken feathers mineral for the production of various enzymes at our salt substrate over a period of 168 h and 192 A-DBT (Actinobacteria- Diversity and h respectively. The isolate DNA38 showed Bioprocess Technology) research laboratory 122.1 IU of keratinase activity (Figure 5) and explored for various biotechnological under submerged process and 34.9 IU of applications. keratinase activity (Figure 6)under solid state process at 144 h and at 168 h of Molecular characterization of incubation respectively. Quantitative Streptomyces DNA38 estimation for the production of keratinase is most important criteria to select the suitable Actinobacteria can be analyzed at various bioprocess for the optimized enhanced molecular levels to gain information suitable production of keratinase. for constructing databases and effective identification. Sequence analysis of various Production of keratinase has been achieved genes provides a stable classification and in liquid cultures of various microorganisms accurate identification, which has become and least from fungi. Bacteria like the corner stone of modern phylogenetic Microbacterium sp.- 10.5 U/mL (Riffel taxonomy (Muyzer et al., 1996). The region Alessandro and Adriano Brandelli 2006), of 16S rRNA gene are highly variable and Pseudomonas aurogenosa- 35.25 U/mL (Li differ significantly between species where as Jung Yin et al., 2006), Bacillus sp. JB99 - other areas are more conserved and suitable 35.0 µg/mL/min (Pushpalata and Naik for identification at the generic level 2010), B. subtilis- 463 U/mL (Ana Maria (Amann and Ludwig, 2000). Mazotto 2011), Bacillus sp. - 10 KU/mL (Jeevana Lakshmi et al., 2013) have been Apartial 16S rRNA gene sequence of isolate reported for the production of keratinase. DNA38 (566 nucleotides) was determined Among Actinobacteria, Streptomyces sp. (Genbank, NCBI Accession number: MS-2 - 9.11 U/ml (Mona E. M. Mabrouk KP419934). A phylogenetic tree was 2008), Streptomyces gulbargensis 1.39 constructed based on 16S rRNA gene U/mL (Dastager et al., 2009), Streptomyces sequence to show the comparative albogriseolus NGP 71.43 U/mL (Selvam et relationship between isolate DNA38 and al., 2013) and Saccharothrix xinjiangensis other related Streptomyces species (Figure 92.81 U/mL (Shilpa Ashok Jani et al., 4). The comparative analysis of 16S rRNA 2014)and many more were reported for the gene sequence and phylogenetic relationship synthesis of keratinase. Several investigators reveals that isolate DNA38 lies in a subclade have reported on the occurrence of a variety with Streptomyces minutiscleroticus, sharing of keratiophilic fungi including 99.7 % of 16S rRNA gene sequence dermatophytes in soils of varying habitats. similarity. 911 Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 bioprocess and maximum of 172.7 U/mL of The predominant keratinophilic fungi keratinase activity was achieved by Ana reported in most studies include Maria et al. (2013) using Endophytic Chrysosporium spp (mainly C. indicum, C. Penicillium sp. Bacillus pumilus GHD could tropicum and C. keratiophilum) and the able to produce 73 U/mg of keratinase under dermatophyte M. gypseum (Hoog et al., solid state bioprocess using sugar cane 2000). Production of keratinase have also bagasse as substrate (Ghada et al., 2011). been achieved in solid state culture system. The present investigation reveals relatively a Fungi are the favorite for the production of higher amount keratinase production by an keratinase under solid state bioprocess efficient isolate of an actinobacterium, followed by bacteria. Reports on the Streptomyces minutiscleroticus DNA38, production of keratinase under solid state under submerged bioprocess with 9.0 pH of bioprocess using actinobacteria are very the medium. Thus produced alkaline scanty. Mervat et al. (2010) reported the protease can be explored further for various production of keratinase using Aspergillus applications. niger (160 U/mg) under solid state Table.1 Morphological, biochemical and physiological characters of actinobacterium Characters DNA38 Colony Aerial mycelium Grey Substrate mycelium White Microscopic Gram s staining + ve Mycelium branching Poor Sporulation level Scanty Biochemical Catalase production - ve H S production + ve 2 Nitrate reduction + ve *Growth at Temperature 400/450 /500 C ++ / + / + Sodium chloride 1 % / 2% / 3 % ++ / ++ / + pH 8.0 / 9.0 / 10.0 ++ /+++ / ++ *+: Poor growth, ++: Moderate growth, +++: Maximum growth 912 Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 Figure.1 A representative plate showing colonies of actinobacteria on starch casein agar Rear View Front View Figure.2 Zone of catalysis by actinobacteria on skimmed milk agar Rear View Front View Figure.3 Keratinolytic zone by prominent isolates of actinobacteria on starch feather meal agar Rear View Front View 913 Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 Figure.4 Phylogenetic tree indicating the systematic position of Streptomyces DNA38 Figure.5 Keratinase produced under submerged bioprocess using chicken feathers in starch and mineral brothby Streptomyces minutiscleroticus DNA38 914 Int.J.Curr.Microbiol.App.Sci (2015) 4(7): 907-918 Figure.6 Keratinase produced under solid state bioprocess on chicken feathers with starch and mineral broth as moisture by Streptomyces minutiscleroticus DNA38 The regional soil samples surrounding the References poultry farms exhibited a rich occurrence of actinobacteria. Few colonies of Agate, A.D. and Bhat, J.V. 1967. Increase in actinobacteria obtained from the crowded actinomycetal population of stored plate showed protease activity on skimmed soils. milk agar and one isolate could reveal Curr. Sci. 36: 152-153. maximum keratinolytic activity on starch Amann, R. and Ludwig, W. 2000. feather meal agar. The most efficient Ribosomal RNA-targeted nucleic keratinolytic actinobacterium was acid probes for studies in microbial characterized as Streptomyces ecology. FEMS Microbiology minutiscleroticus DNA38 based on Reviews. 24(5): 555 565. morphological characters, biochemical Ana Maria Mazotto, Rosalie Reed properties, physiological features and Rodrigues Coelho, Sabrina Martins molecular charactterization by 16S rRNA Lage Cedrola, et al., 2011.Keratinase analysis. 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