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Design optimization of fluid machinery: applying computational fluid dynamics and numerical optimization PDF

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DesignOptimizationofFluidMachinery Design Optimization of Fluid Machinery ApplyingComputationalFluidDynamicsand NumericalOptimization Kwang-YongKim InhaUniversity Incheon RepublicofKorea AbdusSamad IndianInstituteofTechnologyMadras Chennai India ErnestoBenini UniversityofPadova Italy Thiseditionfirstpublished2019 ©2019JohnWiley&SonsSingaporePte.Ltd Allrightsreserved.Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmitted,inanyform orbyanymeans,electronic,mechanical,photocopying,recordingorotherwise,exceptaspermittedbylaw.Adviceonhow toobtainpermissiontoreusematerialfromthistitleisavailableathttp://www.wiley.com/go/permissions. TherightofKwang-YongKim,AbdusSamad,andErnestoBeninitobeidentifiedastheauthorsofthisworkhasbeen assertedinaccordancewithlaw. RegisteredOffices JohnWiley&Sons,Inc.,111RiverStreet,Hoboken,NJ07030,USA JohnWiley&SonsLtd,TheAtrium,SouthernGate,Chichester,WestSussex,PO198SQ,UK EditorialOffice TheAtrium,SouthernGate,Chichester,WestSussex,PO198SQ,UK Fordetailsofourglobaleditorialoffices,customerservices,andmoreinformationaboutWileyproductsvisitusat www.wiley.com. Wileyalsopublishesitsbooksinavarietyofelectronicformatsandbyprint-on-demand.Somecontentthatappearsin standardprintversionsofthisbookmaynotbeavailableinotherformats. LimitofLiability/DisclaimerofWarranty Whilethepublisherandauthorshaveusedtheirbesteffortsinpreparingthiswork,theymakenorepresentationsor warrantieswithrespecttotheaccuracyorcompletenessofthecontentsofthisworkandspecificallydisclaimallwarranties, includingwithoutlimitationanyimpliedwarrantiesofmerchantabilityorfitnessforaparticularpurpose.Nowarrantymay becreatedorextendedbysalesrepresentatives,writtensalesmaterialsorpromotionalstatementsforthiswork.Thefact thatanorganization,website,orproductisreferredtointhisworkasacitationand/orpotentialsourceoffurther informationdoesnotmeanthatthepublisherandauthorsendorsetheinformationorservicestheorganization,website,or productmayprovideorrecommendationsitmaymake.Thisworkissoldwiththeunderstandingthatthepublisherisnot engagedinrenderingprofessionalservices.Theadviceandstrategiescontainedhereinmaynotbesuitableforyour situation.Youshouldconsultwithaspecialistwhereappropriate.Further,readersshouldbeawarethatwebsiteslistedin thisworkmayhavechangedordisappearedbetweenwhenthisworkwaswrittenandwhenitisread.Neitherthepublisher norauthorsshallbeliableforanylossofprofitoranyothercommercialdamages,includingbutnotlimitedtospecial, incidental,consequential,orotherdamages. ® MATLAB isatrademarkofTheMathWorks,Inc.andisusedwithpermission.TheMathWorksdoesnotwarrantthe ® accuracyofthetextorexercisesinthisbook.Thiswork’suseordiscussionofMATLAB softwareorrelatedproductsdoes notconstituteendorsementorsponsorshipbyTheMathWorksofaparticularpedagogicalapproachorparticularuseofthe ® MATLAB software. LibraryofCongressCataloging-in-PublicationData Names:Kim,Kwang-Yong,1956-author. Title:Designoptimizationoffluidmachinery:applyingcomputationalfluid dynamicsandnumericaloptimization/Kwang-YongKim,Professor,Inha University,Incheon,AbdusSamad,AssociateProfessor,IndianInstituteof TechnologyMadras,Chennai,India,ErnestoBenini,Professor,University ofPadova,Italy. Description:Hoboken,NJ:Wiley,2019.|Includesbibliographicalreferences andindex.| Identifiers:LCCN2018044844(print)|LCCN2018045697(ebook)|ISBN 9781119188322(AdobePDF)|ISBN9781119188308(ePub)|ISBN9781119188292 (hardcover) Subjects:LCSH:Computationalfluiddynamics. Classification:LCCTA357.5.D37(ebook)|LCCTA357.5.D37K562019(print)| DDC620.1/064–dc23 LCrecordavailableathttps://lccn.loc.gov/2018044844 CoverDesignbyWiley CoverImage:CourtesyofKwang-YongKim Setin10/12ptWarnockProbySPiGlobal,Chennai,India 10 9 8 7 6 5 4 3 2 1 Chihee,Minji,andSoonwook –Kim MywifeHusnahara,sonSohailanddaughterArshi –Samad Mybelovedfamily –Benini vii Contents Preface xiii 1 Introduction 1 1.1 Introduction 1 1.2 FluidMachinery:ClassificationandCharacteristics 2 1.3 AnalysisofFluidMachinery 4 1.4 DesignofFluidMachinery 7 1.4.1 DesignRequirements 7 1.4.2 DeterminationofMeanlineParameters 7 1.4.3 MeanlineAnalysis 8 1.4.4 3DBladeDesign 8 1.4.5 Quasi3DThrough-FlowAnalysis 8 1.4.6 Full3DFlowAnalysis 8 1.4.7 DesignOptimization 8 1.5 DesignOptimizationofTurbomachinery 9 References 10 2 FluidMechanicsandComputationalFluidDynamics 11 2.1 BasicFluidMechanics 11 2.1.1 Introduction 11 2.1.2 ClassificationofFluidFlow 11 2.1.2.1 BasedonViscosity 12 2.1.2.2 BasedonCompressibility 12 2.1.2.3 BasedonFlowSpeed(MachNumber) 12 2.1.2.4 BasedonFlowRegime 13 2.1.2.5 BasedonNumberofPhases 14 2.1.3 One-,Two-,andThree-DimensionalFlows 14 2.1.3.1 One-DimensionalFlow 15 2.1.3.2 Two-andThree-DimensionalFlow 15 2.1.4 ExternalFluidFlow 15 2.1.5 TheBoundaryLayer 15 2.1.5.1 TransitionfromLaminartoTurbulentFlow 16 2.2 ComputationalFluidDynamics(CFD) 16 2.2.1 CFDanditsApplicationinTurbomachinery 17 2.2.1.1 AdvantagesofUsingCFD 18 viii Contents 2.2.1.2 LimitationsofCFDinTurbomachinery 18 2.2.2 BasicStepsInvolvedinCFDAnalysis 19 2.2.2.1 ProblemStatement 19 2.2.2.2 MathematicalModel 19 2.2.3 GoverningEquations 19 2.2.3.1 MassConservation 20 2.2.3.2 MomentumConservation 20 2.2.3.3 EnergyConservation 21 2.2.4 TurbulenceModeling 21 2.2.4.1 WhatisTurbulence? 22 2.2.4.2 NeedforTurbulenceModeling 22 2.2.4.3 Reynolds-AveragedNavier–StokesEquations 22 2.2.4.4 TurbulenceClosureModels 23 2.2.4.5 LargeEddySimulation(LES) 27 2.2.4.6 DirectNumericalSimulation(DNS) 27 2.2.5 BoundaryConditions 27 2.2.5.1 Inlet/OutletBoundaryConditions 28 2.2.5.2 WallBoundaryConditions 28 2.2.5.3 Periodic/CyclicBoundaryConditions 28 2.2.5.4 SymmetryBoundaryConditions 29 2.2.6 MovingReferenceFrame(MRF) 29 2.2.7 VerificationandValidation 30 2.2.8 CommercialCFDSoftware 30 2.2.9 OpenSourceCodes 31 2.2.9.1 OpenFOAM 31 References 32 3 OptimizationMethodology 35 3.1 Introduction 35 3.1.1 EngineeringOptimizationDefinition 36 3.1.2 DesignSpace 36 3.1.3 DesignVariablesandObjectives 37 3.1.4 OptimizationProcedure 40 3.1.5 SearchAlgorithm 40 3.2 Multi-ObjectiveOptimization(MOO) 41 3.2.1 WeightedSumApproach 42 3.2.2 Pareto-OptimalFront 42 3.3 Constrained,Unconstrained,andDiscreteOptimization 43 3.3.1 ConstrainedOptimization 43 3.3.2 UnconstrainedOptimization 44 3.3.3 DiscreteOptimization 44 3.4 SurrogateModeling 44 3.4.1 Overview 44 3.4.2 OptimizationProcedure 44 3.4.3 SurrogateModelingApproach 44 3.4.3.1 ResponseSurfaceApproximation(RSA)Model 45 3.4.3.2 ArtificialNeuralNetwork(ANN)Model 46

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