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Design of a prototype in line inspection system for apples PDF

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Historic, Archive Document Do not assume content reflects current scientific knowledge, policies, or practices. aSB363 ES -A54 2000 58-193 1-5-019 DESIGN OF A PROTOTYPE IN LINE INSPECTION SYSTEM FOR APPLES USDA-AFRS PREPARED: DJ ANESHANSLEY Uri ectei edc h oye oFT a ton of Xela Uitte ee ————————— Teste Caiuiicel Bl cclay U.S.D.A., NAL FINAL REPORT Agreement Number 58-1931-5-019 Oct. 1, 1995 — June 30, 2000 Cataloging Prep Design of a Prototype In-Line Inspection System For Apples Prepared by: Daniel J. Aneshansley, Assoc. Prof. Cornell University The agreement continued the collaborative work between the Appalachian Fruit Research Station and Cornell University with techniques to segment fresh and stored apple bruising on the same apple (Throop et. al. 1995). Studies for either positioning the stem/calyx ends in a known position by orientation (Throop et. al. 1995, Throop et. al. 1997, Throop et. al. 1999) or identifying the stem and calyx (Campins et. al. 1997) to avoid detection as a defect were pursued. Spectra to determine the reflectance properties of the many different defects that can occur on the different cultivars that grow in Eastern United States were recorded. Statistical and neural network analysis was used to find the best wavelengths for identifying 22 different defects on 10 cultivars (Aneshansley et. al. 1997, Miller et. al. 1998). Methods to segment defects were developed for each of the identified wavelengths or combination of wavelengths (Throop and Aneshansley, 1997a and 1997b). Orientation, reflectance spectra, and methods of segmentation were incorporated into an inspection station to find defects on apples at a rate of 5 apples per second (Throop and Aneshansley, 1999a and 1999b). With the possibility of orientation, investigations using body transmittance to detect internal browning were conducted (Upchurch et. al. 1996). Further work needs to be done to bring this work on line. Papers and patents associated with this project are listed below: Throop, J. A., D. J. Aneshansley, and B. L. Upchurch. 1995. An image processing algorithm to find new and stored apple bruises. Applied Engineering in Agriculture of the American Society of Agricultural Engineers. 11(5):751-757. Throop, J. A., D. J. Aneshansley, and B. L. Upchurch. 1995. Apple orientation on automatic sorting equipment. ASAE Paper 956176. ASAE, St. Joseph, MI 49085-9659 Throop, J. A., D. J. Aneshansley, B. L. Upchurch. 1997. Apple orientation on automatic sorting equipment. Proceedings from the Sensors for Nondestructive Testing International Conference, Orlando Florida. pp324-342. Aneshansley, D. J., J. A. Throop, and B. L. Upchurch. 1997. Reflectance spectra of surface defects on apples. Proceedings from the Sensors for Nondestructive Testing International Conference, Orlando Florida. pp143-160. Campins, J., J. A. Throop, and D. J. Aneshansley. 1997. Apple stem and calyx identification for automatic sorting. ASAE Paper 973079. ASAE, St. Joseph, MI 49085-9659 gy oo ¢ . cbih cha | a pele ePye aleeee S see raaneh | ‘ 4 i Copee Boro e a 7 si 7 tee gor" ity 88us why Brak € <: “aE “ sve UT tis nee as woh ; 4 be K p}t y; ‘ € j 4 i “4 fg Sh) ; ' - ar ’ j j a | ' ~ a ts. es oa ve a 4 i ¢ ‘ } f% oats ; 4 4 rc f si ive ry a f dansttrg 0 | ri ‘es art Le 4 i 76 ¢ Ai sie al # 1ouriae. an fT ‘y ear “Fa es} : 7 a 7 pe ase i Or yy De Hoatafigt a “~ as (wind ae ‘ eaaere % ' 7 ¥ ai. i ip oY uiinabi cy ied. bee meee See Fae. ai 2890b RALA es wet1 03 Ui2h® ee =P me in a } Throop, J. A., D. J. Aneshansley. 1997a. Inspection of processed fruit before and after peeling. ASAE Paper 976044. ASAE, St. Joseph, MI 49085-9659 Throop, J. A., D. J. Aneshansley. 1997b. Apple Damage Segmentation utilizing reflectance spectra of the defect. ASAE Paper 973078. ASAE, St. Joseph, MI 49085-9659 Upchurch, B. L., J. A. Throop, and D. J. Aneshansley, 1997. Detecting internal breakdown in apples using interactance measurements. Postharvest Biology and Technology 10(1997)15-19. Miller, W. M., J. A. Throop, and B. L. Upchurch. 1998. Pattern recognition models for spectral reflectance evaluation of apple blemishes. Postharvest Biology and Technology 14(1998)1 1-20. Throop, J. A., D. J. Aneshansley, and B. L. Upchurch. 1999a. Fruit orienting device. U. S. Patent No. 5,855,270. 19p. Commissioner of Patents and Trade Marks, Washington, D.C. Throop, J. A., D. J. Aneshansley, and B. Anger. 1999b. Inspection station detects defects on apples in real time. ASAE Paper 993205. 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AInSfAoAErrm taiPtcailpoeen r haNanosd. b9Ee3le-enc6 t5r3ri4ec.av li ewTeedc hnaonldo giavpepsr ovDievd. ofofr ApSuAbEl.i caPtrieosne ntbeyd thaes MATERIALS AND METHODS Angorti cMucelontntuisroianld eRroefes dse paercacinhf iceS enprdrvooidcruesc,e tmso er nitst hf eo ra butythh eo rCiso.nr fnoerlmla tioUnn ivofe rtshie tyre,a deUr SaDnAd -i s LC1A9 05112F AdNi-o0de1 1a,r rayS unlinnye vaslcaen, cCaamleirfa. ) (wEiGth& G a R2e5t imcomn AEaRnnSedgsA ieETnaBhe rieecorM hl,e oa gmuSiAtbucshepasoprloro c sri EatEtn naeggr Sieip nnePeecrJeioearafrmlei,isne ssgsto,A,r g ,r ADiI.Ctac hounalTmicteehaullr,r l oa olJN p..U Y,nEA.i n;nvg eeAirsSasnhnieAatdeEny r,s, Bl reDMuUyeecSp,mteD . Ab A-eLSAor.fgA rEAEUig npcrgcuiMcihleunutlmeurtbrecuraerhalr,,l wfl(ra0oos.nn9 gt8p paoeisnfrs. f )t ohflrieeml nteseldr e nus(s bWiyrncaa gat p ttaeunlnr i neaedp 8 e9srBtcth,aue nr eKi opmdrsaeaogtckete,sis .nsg RooIroc mfha e(gfsD2et.T e02 rd8,ia5 gn6idNt, .i Yzw.aiDt)tai hto ianna Research Service, Appalachian Fruit Research Station, Keamesville, W.V. Translation, Marlboro, Md.) set for externally triggered | bC1i4ol8ro5gr3ie:c salep -omEnanidgli:in nge<e jraiatnu1gt2,h@ ocrCo:om renlJella.lm eedsUu n>i.Av. e rsTihtryo,o pR,i leDeyp-tR.o bbo f HAaglrli, cuIltthaucrae, aNnYd aS1ni5dn6 .g2la5e toktlHailzn ,el i5npe2e 5r c ocutonrutin gtgsoe fr p 3e6ra0 c.lq iunTieh,se i at iilnoitnnee nstmirtaoynd sefve,ar l uveca llofuocer k eoedfv e2r0ay,t Applied Engineering in Agriculture VOL. 11(5):751-757 © 1995 American Society of Agricultural Engineers 0883-8542 / 95 / 1105-0751 751 fmpCmiiiiovtxtceye or,lr co ocSuio.naDmmtn.aspd) gu etptp eehrrreo o vfllii (indGnetee had etw eesrcwaaea ap npyp u lalvecse3 aer8m ase6gturSoera Xdf./ ta 2rcsi5eoSg ugetbmhwrra aHotszu b to,ati hfn3 oNe6ro 0trmhVtfee hud nx.s c tSte1iip0Toop5hnueHesxr (f2ssf0ouci0buag.snlst .idi n Ttg1uha aten e dfada nacdvdit nieo vrr1tia bhd)ge,eae dn d ides il irnnniettoneaor nc mssha2ip 0tlhy0ipe .zir exeode Tf lh i eemt aoav cgapahelr uoged(r3 fue6iyc0gi t. n lp1etodivhf)xea .elt lt h iecnc toorellneususiummtlnnyt inoiigfss (RplOarheanDidmodTIo pgm_l)sroLal annui mpdmn(lmi,imeani nocsanndeWtcegdeaira lso nnh blw, .eah)4 tnic 0wgtoAuewen,aeeDs grnaiee tas4 cta0are u(nyWdsM l ,eiio dTccou r rftGoaf eedosnreniro si fefglfarrthauela tfstgl leoCi errso c itntE6tai).l[hvn0e 2em,dc5 at4rrMdc adiiehnc cuva,dremm i ol nbsoCceopl(atrfme1nht ev0ed ne estClusmo.racir“f nlepaC)dn.c]”,t,e. LmpluereonnoiaatEcfnDiaeoc cserhlmsAfs Ni lDatbw vpeaaripLc sslikoe cbg wolrtien oo mv Puoaiasnlgnsdmue s ot t ioh(aeFotfv InihegL i rsTm.aiE agtsRehg1 e aep AecaPriabnnfnPda toL cerEbkn1m esbge i)Irdtf Mo.ioiuA seu nGsnlTd Edoh aeodf fseo odrn t ehtbeeahad an ctdb k rfgaaoi r rg5om h outtxrnhe iedrs5 Apples were rotated by a stepper motor (ABS 3008-006, normalization. 12V, 1.0°, Hurst, Princeton, Ind.) driven spindle on the oasa pppphpgoeAlosre oie cdt tu ei(s sGstssrtouieeamda n etd ( taTouLrfhrda rn ktoeheodetsp o a7cPre.lrte6ay p2slar tlie.icc,sc msed1 ,ni 9tf(9 Bf33uu.)suf0.enf rabi.lrn o.u),i sdNei.daY m.e)t‘ eRires d kwnhDioetwleni c idetoolu rsib’ne NurctopoOo pwlR0TesuM.hr mA eTnwL h h1Ieo8s Zss0uuE aemmv p eisBroxauafAergm leCe tK hrineGspoo RiwrexcsOmqee auUlnla tNiilesiDz r ne tfodero.c nOus Fogni rdltTe.Auyha Pm tePneAf Lr lo lrEr pe teihmcIxaaaoecnMillh Anu Gi8minE01nng8 %st 0e npsopoiififxt x eitele1hlsse8 0cc aooerflpen iturxtmsaehnellet to be normalized is found and divided into 200. Each pixel ALGORITHM DESCRIPTION intensity for that column is multiplied by the resulting scale LOAD AND PROCESS IMAGE OF DELRIN SPHERE factor (fig. 2a). A similar operation is performed on rows The delrin sphere image (fig. 1c), captured for the same 181 to 360 resulting in the apple image background lighting and camera setup as for capturing the apple images 24 SNAN<NI LS ARAASN SSRPENY S NS RNAAN N SAAS *rA eSeR S IESE eens A2pT3a2SS2n T aE N MAES Aas esS CaSOnAORnS e SSNS SeSeN eS ber RBy ee PH ~ vee ASN!SWS S S, SA SeSAUT NS ASSN os SSAA ss eeSA NS Se PES PSGS :RS SASI ARS ESNe ana SARSP ASNS Y RwewA eM AN SayA SSY PPIRRISSIS (c) (d) (a) (b) Figure 1-Composite NIR grey tone digital linescan image: (a) apple with 24-h-old bruise, (b) apple with 2-month-old bruise, (c) delrin sphere unnormalized, and (d) delrin sphere normalized to grey level 200. APPLIED ENGINEERING IN AGRICULTURE

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