Data Collection Survey on Promotion of Agro-industry and Industrial Human Resource Development in Tanzania FINAL REPORT October 2014 Japan International Cooperation Agency (JICA) International Development Center of Japan Inc. T Z Overseas Merchandise Inspection Co., Ltd. J R 14-001 Data Collection Survey on Promotion of Agro-industry and Industrial Human Resource Development in Tanzania FINAL REPORT October 2014 Japan International Cooperation Agency (JICA) International Development Center of Japan Inc. (cid:16119)(cid:16067)(cid:16125) Overseas Merchandise Inspection Co., Ltd. (cid:16109) (cid:16117) (cid:16084)(cid:16087)(cid:16080)(cid:16083)(cid:16083)(cid:16084) Exchange Rate October 2014 USD 1 = ¥ 109.45 Tsh. 1 = ¥ 0.066 (JICA Rate) Disclaimer Use and dissemination of this report is encouraged; however, the JICA requests due acknowledgement and a copy of any publication for which this report has provided input. 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Data Collection Survey on Promotion of Agro-industry and Industrial Human Resource Development in Tanzania Draft Final Report Table of Contents Abbreviations and Acronyms EXECUTIVE SUMMARY ........................................................................................................ i CHAPTER 1: INTRODUCTION ............................................................................................. 1 1.1 OUTLINE OF THE STUDY ............................................................................................... 1 CHAPTER 2: AGRICULTURAL PROCESSING AND MARKETING .................................... 7 2.1 DATA COLLECTION OF THE PRODUCTION, EXPORTS AND IMPORTS ................................... 7 2.2 AGRICULTURAL PROCESSING AND MARKETING (VALUE CHAIN ANALYSIS OF SAMPLE PRODUCTS) ............................................................................................................... 10 2.3 AGRICULTURAL INPUTS .............................................................................................. 25 CHAPTER 3: AGRICULTURE AND BUSINESS FINANCE ................................................. 29 3.1 FINANCIAL LANDSCAPE OF TANZANIA ......................................................................... 29 3.2 PRESENT SITUATION AND CONSTRAINTS ASSOCIATED WITH AGRICULTURE FINANCE ........ 40 3.3 PRESENT SITUATION AND CONSTRAINTS ASSOCIATED WITH BUSINESS FINANCE TARGETING AGRO-PROCESSING INDUSTRIES .................................................................................. 47 CHAPTER 4: AGRO-INDUSTRY PROMOTION MEASURES ............................................ 55 4.1 SUPPORTIVE MEASURES FOR AGRO-INDUSTRY .............................................................. 55 4.2 LANDSCAPE OF LOCAL AGRO-INDUSTRY ...................................................................... 62 4.3 REVIEWS OF COOPERATION PROGRAMMES BY DEVELOPMENT PARTNERS ......................... 72 CHAPTER 5: INDUSTRIAL HUMAN RESOURCE DEVELOPMENT ................................ 81 5.1 BACKGROUND ........................................................................................................... 81 5.2 CURRENT STATUS AND CHALLENGES FOR INDUSTRIAL HUMAN RESOURCE DEVELOPMENT 83 5.3 KEY INSTITUTIONS AND CURRENT STATUS OF COOPERATION FOR TVET ....................... 101 CHAPTER 6: CONCLUSION ............................................................................................. 107 6.1 AGRO-INDUSTRY PROMOTION: FINDINGS AND RECOMMENDATIONS .............................. 107 6.2 INDUSTRIAL HUMAN RESOURCES DEVELOPMENT: FINDINGS AND RECOMMENDATIONS ... 119 APPENDIX ......................................................................................................................... A-1 Abbreviations and Acronyms 3ADI: African Agribusiness and Agro-industry Development Initiatives ACT: Agricultural Council of Tanzania AfDB: African Development Bank AGITF: Agriculture Input Trust Fund AMCOM: Agricultural Market Cooperative Societies ASDP: Agricultural Sector Development Programme ASDS: Agricultural Sector Development Strategy ATC: Arusha Technical College BDG: Business Development Gateway BDS: Business Development Service BOB: Bank of Baroda BOT: Bank of Tanzania BOT: Build Operate and Transfer BRELA: Business Registration and Licensing Authority CAD: Computer-aided Design CBE: College of Business Education CEO: Chief Executive Officer CEZOSOPA: Central Zone Sunflower Oil Processors Association CIP: Comparative Industrial Performance CNC: Computerized Numerical Control Co., Ltd.: Company Limited CRDB: CRDB Bank CTI: Confederation of Tanzania Industries DANIDA: Danish International Development Agency DB: Doing Business DBSA: Development Bank of Southern Africa Limited DFATD: Department of Foreign Affairs, Trade and Development, Canada DIT: Dar es Salaam Institute of Technology DP: Development Partner DRC: Democratic Republic of Congo DSM: Dar es Salaam DTB: Diamond Trust Bank EAC: East African Community EMC: Engineering, Manufacturing and Construction EU: European Union FAO: Food and Agriculture Organization FMM: Federation of Malaysia Manufacturers FSDT: Financial Sector Deepening Trust FYDP: Five Year Development Plan GDP: Gross Domestic Product GOT: Government of Tanzania GREEN: Global action for Reconciling Economic Growth and Environmental Preservation HEST: Higher Education, Science and Technology HP: Horsepower HRDF: Human Resources Development Fund ICT: Information and Communication Technology IFAD: International Fund for Agricultural Development IFC: International Finance Corporation IFPRI: International Food Policy Research Institute IGC: International Growth Centre IIDS: Integrated Industrial Development Strategy ILO: International Labour Organization Inc.: Incorporated ISCED: International Standard Classification of Education ISCO: International Standard Classification of Occupations ISIC: International Standard Industrial Classification ISO: International Organization for Standardization ISOs: Industrial Support Organizations IUMP: Industrial Upgrading and Modernization Project JBIC: Japan Bank for International Cooperation JICA: Japan International Cooperation Agency KCB: Kenya Commercial Bank KOICA: Korea International Cooperation Agency LLPTI: Leather and Leather Products Technology Institute (Ethiopia) MAFC: Ministry of Agriculture, Food Security and Cooperatives MFI: Microfinance Institution MIC: Middle Income Country MIT: Ministry of Industry and Trade MIVARF: Marketing Infrastructure, Value Addition and Rural Finance Programme MLFD: Ministry of Livestock and Fisheries Development MoEVT: Ministry of Education and Vocational Training MUST: Mbeya University of Science and Technology MUVI: Muunganisho wa Ujasiriamali Vijijini MVA: Manufacturing Value Added NACTE: The National Council for Technical Education NAIVS: National Agricultural Input Voucher Scheme NBC: National Bank of Commerce NBS: National Bureau of Statistics NGO: Non-governmental Organization NMB: National Microfinance Bank NPL: Non-performing Loan NTA: National Technical Award NVA: National Vocational Award NVTI: Nakawa Vocational Training Institute OD: Ordinary Diploma ODOP: One District One Product OJT: On-the-Job Training OSHA: Occupational Health and Safety Authority PASS: Private Agriculture Sector Support POPC: President's Office, Planning Commission SACAW: South Africa Council of Confederation of Agriculture SACCOS: Savings and Credit Co-operatives SADC: Southern African Development Community SAGCOT: Southern Agricultural Growth Corridor of Tanzania SDL: Skill Development Levy SIDO: Small Industries Development Organization SME: Small and Medium Enterprise SUA: Sokoine University of Agriculture TADB: Tanzania Agricultural Development Bank TBS: Tanzania Bureau of Standards TCCIA: Tanzania Chamber of Commerce, Industry and Agriculture TCU: Tanzania Commission of Universities TDC: Technology Development Centre TELMS: Italia-Tanzania Technical Education and Labour Market Support Programme TEMDO: Tanzania Engineering and Manufacturing Design Organization TET: Technical Education and Training TFDA: Tanzania Food and Drugs Authority TIB: Tanzania Investment Bank TIC: Tanzania Investment Centre TIN: Taxpayer Identification Number TIRDO: Tanzania Industrial Research and Development Organization TLO: Technology Licencing Office ToT: Training of Trainers TPSF: Tanzania Private Sector Foundation TVET: Technical and Vocational Education and Training TVETDP: Technical and Vocational Education and Training Development Programme UNIDO: United Nations Industrial Development Organization URT: The United Republic of Tanzania UUT: Upgrading Unit of Tanzania VET: Vocational Education and Training VETA: Vocational Education and Training Authority VSO: Voluntary Service Overseas WB: The World Bank WRS: Warehouse Receipt System EXECUTIVE SUMMARY 1 Introduction Entering the 2000s, Tanzania has experienced a steady economic development. Yet the poverty rate remains still high, and the efforts for poverty reduction have not seen significant improvement so far. The poverty in Tanzania largely stems from that of rural areas, and the growth in the agricultural sector, in which three quarters of the working population are engaged, is the key for poverty reduction. The Government of Tanzania (GOT) in Tanzania Mainland has set the policy for modernization and commercialization of agriculture; however, the progress has not been highly satisfactory. Looking at the manufacturing sector, most of the manufacturers are micro and small enterprises. Thus, raising the levels of micro, small and medium enterprises is significant to induce further development and attract both foreign and domestic investments in the sector. On the other hand, those enterprises have not had enough opportunities to gain financial supports and business development services such as advice on technological development and business management. In addition, the absence of proper human resource development system in the sector hampers the growth of the industry. Against this backdrop, this study aims at understanding the current situation of agro-industry promotion and analysing its challenges in order to consider possible future supports in the sector. In addition, the study also collects data on the current situation and the needs of industrial human resource development to examine possible interventions. The study was conducted with the following procedure. First, the study team identified high potential agricultural commodities and conducted their value chain analysis to clarify the areas of intervention. Second, the team collected the data on present situation and constraints of agriculture and business finance as well as agro-industry promotion. Third, the team collected the data on present situation and constraints of industrial human resource development with focus on the manufacturing sector to understand the skill development needs. Finally, the team consolidated the findings and recommendations in terms of agro-industry promotion and industrial human resource development. i 2 Agricultural Processing and Marketing 2.1 Data Collection of the Production, Exports and Imports Food self-sufficiency in Tanzania has almost been achieved. However, the production is vulnerable to the weather largely due to its rain-fed agriculture system. Food deficiency is caused in the rural areas, because of the difference in their production yields and poorly developed infrastructure for agricultural marketing. The northern areas in Tanzania plunged into food shortage in 2010/2011 due to the short rainfall during the rainy season. The production trends of major agricultural products in Tanzania show significant increases for every crop except cassava, which decreased 0.88-fold from the amount in 2008/09 to that in 2012/13. Both maize and rice, major staple foods, increased 1.6-fold and sunflower seed and sesame increased significantly. Traditional export crops such as cashew nuts, tobacco, dried peas, coffee and cotton occupy top positions in the export items of agricultural products every year. Sesame shows a rapid increase in export due to global demands for sesame seed in recent years. The export of processed agricultural products from Tanzania includes by-products such as bran of wheat and maize, cake of cotton and soybean seed, and cotton lint, but these products are not highly value added ones. Though there are some variations in import amount by year, it can be estimated that 1 million tons of wheat, 200,000 tons of palm oil and 100,000 tons of refined sugar are continuously imported annually in Tanzania. Other constant imported products are barley and malt for beer production. Rice is also imported occasionally, but not in every year. The import situations for major agricultural and processed agricultural products in neighbouring countries are very much similar to those to Tanzania; namely wheat, vegetable oil such as palm oil and refined sugar occupy the high position in every year. Kenya and Mozambique import some amount of rice every year. Thus, it is apparent that the strategy to challenge the development of agricultural and processed agricultural products for Tanzania is to increase sugar and sunflower oil production as import substitutes and rice for export promotion to neighbouring countries. ii
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