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Information Fusion and Data Science Series Editor: Henry Leung Qilong Xue Data Analytics for Drilling Engineering Theory, Algorithms, Experiments, Software Information Fusion and Data Science SeriesEditor HenryLeung,UniversityofCalgary,Calgary,AB,Canada Thisbookseriesprovidesaforumtosystematicallysummarizerecentdevelopments, discoveries and progress on multi-sensor, multi-source/multi-level data and infor- mation fusion along with its connection to data-enabled science. Emphasis is also placed on fundamental theories, algorithms and real-world applications of massive dataaswellasinformationprocessing,analysis,fusionandknowledgegeneration. Theaimofthisbookseriesistoprovidethemostup-to-dateresearchresultsand tutorialmaterialsoncurrenttopicsinthisgrowingfieldaswellastostimulatefurther research interest by transmitting the knowledge to the next generation of scientists and engineers in the corresponding fields. The target audiences are graduate stu- dents,academicscientistsaswellasresearchersinindustryandgovernment,related to computational sciences and engineering, complex systems and artificial intelli- gence. Formats suitable for the series are contributed volumes, monographs and lecturenotes. Moreinformationaboutthisseriesathttp://www.springer.com/series/15462 Qilong Xue Data Analytics for Drilling Engineering Theory, Algorithms, Experiments, Software QilongXue ChinaUniversityofGeosciences Beijing,China ISSN2510-1528 ISSN2510-1536 (electronic) InformationFusionandDataScience ISBN978-3-030-34034-6 ISBN978-3-030-34035-3 (eBook) https://doi.org/10.1007/978-3-030-34035-3 ©SpringerNatureSwitzerlandAG2020 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpartofthe materialisconcerned,specificallytherightsoftranslation,reprinting,reuseofillustrations,recitation, broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionorinformation storageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilarmethodology nowknownorhereafterdeveloped. Theuseofgeneraldescriptivenames,registerednames,trademarks,servicemarks,etc.inthispublication doesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfromtherelevant protectivelawsandregulationsandthereforefreeforgeneraluse. The publisher, the authors, and the editorsare safeto assume that the adviceand informationin this bookarebelievedtobetrueandaccurateatthedateofpublication.Neitherthepublishernortheauthorsor theeditorsgiveawarranty,expressorimplied,withrespecttothematerialcontainedhereinorforany errorsoromissionsthatmayhavebeenmade.Thepublisherremainsneutralwithregardtojurisdictional claimsinpublishedmapsandinstitutionalaffiliations. ThisSpringerimprintispublishedbytheregisteredcompanySpringerNatureSwitzerlandAG Theregisteredcompanyaddressis:Gewerbestrasse11,6330Cham,Switzerland Preface Digitalizationreshapingtheoilindustryhasbecometheindustryconsensus,anddata havebecomeatorrentflowingintoeveryareaoftheglobaleconomy.Accordingto IDC’s estimation, the data increases by 50% annually all the time, and much informationiscontainedinplentyofdata.Thenewdatarevolutionaryhasemerged, andbigdataanddataminingtechnologiesarepushingscienceintoaneweraofbig science. In line with this, this book focuses on drilling. The digital application of drillingengineeringhasdevelopedtoofastinrecentyears.Idon’twanttodiscussthe digitaltechnologiespurely,becausetheoilandgasindustryistoovast.Ihopethis book can open a window and let more people pay attention to some aspects of drillingapplicationindataanalysisandprocessing.Someoftheresultsinthebook areourownresearchresults,andwehavepublishedrelatedpapers.Inotherchapters, wetryourbesttoexplainthedatamodelandtechnicaldifficultiesaccordingtoour understanding. I am very pleased that Professor Henry has approved this field and invited me to write this volume. After more than a year of hard work, this book is finallyavailable. Thisbookismainlyfordataprocessingandminingindrillingengineeringandis committed to build a bridge between drilling engineers and signal processing scientists.Indrillingengineering,alotofsignalprocessingtechnologiesarerequired to solve practical problems, such as downhole information transmission, spatial attitude of drillstring, drillstring dynamics, seismic while drilling, and so on. The currentmainproblemisthatsignalprocessingexpertsdonotunderstandtheactual project and drilling engineers lack knowledge of signal processing, so there is an urgent need for a document which summarizes the signal processing issues in drilling engineering as a mathematical problem understandable to the average drilling scientist. This book presents the difficulties and challenges in signal processingencounteredindrillingengineering,suchascontinuouswavedownhole informationtransmissionanddynamicmeasurementofspatialattitudeatthebottom rotating drillstring, in which the signal processing algorithm is one of the core technologies.Inconclusion,thisbookwillshowtheimportanceofsignalprocessing v vi Preface to drilling engineers and open up a new area of application for signal processing scientists. So, hopefully, the book will be easily understood. It is intended for IT people, engineers, managers, business users, data analysts, and everyone involved in the drilling business who are looking for ways to improve drilling processes by using data as one of their pillars. Thanks to Dr. Wang Lu from China University of Geosciences (Beijing) and Associate Professor Wang ZiZhen of China University of Petroleum (East) for contributing to Chapters 4 and 7, respectively, to my wife and family for their support, and to my classmates and students for helping me organizethematerials.Myapologiesifthereareinappropriatenessormistakesfound inthebook,astheseareinevitable.Ihopethattheinterestedreaderscansendmean emailiftheyhaveanyquestions.Iwelcomeanyin-depthdiscussionsandexchanges withanyofthesameoccupation. Beijing,China QilongXue September2019 Acknowledgments The author(s) disclosed receipt of the following financial support for the research, authorship,and/orpublicationofthisarticle:ThisworkwassupportedbytheNatural ScienceFoundationofChina(51704264)andtheFundamentalResearchFundsfor theCentralUniversities(2652018096). Thanks to Associate Professor Wang ZiZhen of China University of Petroleum (East) for contributing to Chapter 7; Dr. Wang Lu and Dr. Jin Wang from China University of Geosciences (Beijing) for contributing to Chapters 4 and 5, respec- tively;toFangtaoLiforcontributingtoChapters6and8;tomywifeandfamilyfor their support; and to my classmates and students for helping me organize the materials. In addition, the authors express their appreciation to the Drilling Tech- nologyResearchInstitute,ShengliPetroleumAdministrationofSinopecCorp.,for providingdataandmaterials. vii Contents 1 ApplicationofDataProcessinginDrillingEngineering: AReview. . .. . . . . .. . . . . .. . . . .. . . . . .. . . . . .. . . . . .. . . . . .. . 1 1.1 Theory. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Experiments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.3 AlgorithmsandSoftware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2 SignalDetectionandProcessingofDownholeInformation Transmission. . . .. . . . . .. . . . . .. . . . . .. . . . . . .. . . . . .. . . . . .. . 13 2.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 2.2 CharacteristicsandProcessingMethodsofSinusoidal PressureWaveSignal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 2.2.1 RotaryValveMudPulseGenerator. . . . . . . . . . . . . . . . . 18 2.2.2 MechanismofPressureWaveSignalGeneration. . . . . . . 20 2.2.3 TransmissionCharacteristicsofContinuous PulseSignal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 2.2.4 DrillingFluidPulseSignalTransmission CharacteristicsandNoiseAnalysis. . . . . . . . . . . . . . . . . 29 2.2.5 TheEncodingandModulationofthePulse SignalCarrierData. . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 2.2.6 GroundSignalReceivingandDataProcessing. . . . . . . . . 34 2.3 AcousticSignalTransmissionTechnology. . . . . . . . . . . . . . . . . 38 2.3.1 AcousticTransmissionSystemModelofData whileDrilling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 2.3.2 TypesandCharacteristicsofAcousticWave throughPipelineTransmission. . . . . . . . . . . . . . . . . . . . 39 2.3.3 AttenuationCharacteristicsofAcousticPropagation alongTubingString. . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 2.3.4 NoiseInterferenceCharacteristicsandModel. . . . . . . . . . 44 ix x Contents 2.4 ElectromagneticTransmissionMode. . . . . . . . . . . . . . . . . . . . . 46 2.4.1 EM-MWDElectromagneticCommunicationChannel. . . . 46 2.4.2 TheTransmissionCharacteristicsofElectromagnetic WaveinFormation. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 2.4.3 TheTransmissionCharacteristicsofElectromagnetic WaveinDrillPipe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 2.4.4 TheAttenuationModelofDownholeElectromagnetic Signal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 2.5 RemoteTransmissionSystemoftheIntelliPipeData. . . . . . . . . . 52 2.5.1 PrincipleofSignalInductiveCouplingTransmission. . . . 53 2.5.2 TheCircuitModelofanInductiveCoupler. . . . . . . . . . . 54 2.5.3 TheCircuitModeloftheMagneticInductive Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 2.5.4 AdvantagesandDisadvantagesofIntelligent DrillpipeTransmissionTechnology. . . . . . . . . . . . . . . . . 57 2.6 Summary. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 3 DynamicMeasurementofSpatialAttitudeattheBottom RotatingDrillstring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 3.1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 3.2 ConstructionofMeasurementSystem. . .. . . .. . . . .. . . .. . . .. 64 3.3 StationarySurveying. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 3.4 DynamicSolverofInclinationandAzimuth. . . . . . . . . . . . . . . . 71 3.4.1 MagneticBasisMeasurementSystem. . . . . . . . . . . . . . . 71 3.4.2 GyroBasedMeasurementSystem. . . . . . . . . . . . . . . . . . 73 3.4.3 QuaternionSolutionMethod. . . . . . . . . . . . . . . . . . . . . . 79 3.5 CalibrationModelforInstallationError. . . . . . . . . . . . . . . . . . . 82 3.5.1 MathematicalModel. . . . . . . . . . . . . . . . . . . . . . . . . . . 82 3.5.2 ExperimentalMethods. . . . . . . . . . . . . . . . . . . . . . . . . . 84 3.5.3 PerformanceResultsafterCalibration. . . . . . . . . . . . . . . 88 3.6 DynamicAlgorithmforStick-SlipMotion(DAS). . . . . . . . . . . . 89 3.6.1 ExperimentData. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 3.6.2 FieldDataAnalysis. . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 3.6.3 UtilizingStick-SlipVibrationtoImprove MeasurementAccuracy. . . . . . . . . . . . . . . . . . . . . . . . . 95 3.6.4 SimulationResults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 3.7 NewKalmanFilterApproach. . . . . . . . . . . . . . . . . . . . . . . . . . 99 3.7.1 State-SpaceModelforKF-1. . . . . . . . . . . . . . . . . . . . . . 100 3.7.2 CalculatingtheInclinationandAzimuth. . . . . . . . . . . . . 101 3.7.3 State-SpaceModelforKF-2. . . . . . . . . . . . . . . . . . . . . . 102 3.7.4 ExperimentalResults. . . . . . . . . . . . . . . . . . . . . . . . . . . 105 3.8 Conclusion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112

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