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Damage Prognosis: For Aerospace, Civil and Mechanical Systems PDF

471 Pages·2005·8.18 MB·English
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//INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–3–[1–20/20]12.2.20059:05AM Damage Prognosis For Aerospace, Civil and Mechanical Systems EDITED BY Daniel J. Inman Virginia Polytechnic Institute and State University, USA Charles R. Farrar Los Alamos National Laboratory, USA Vicente Lopes Junior Universidade Estadual de Sa˜o Paulo, SP, Brazil Valder Steffen Junior Federal University of Uberlaˆndia, Brazil //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–2–[1–20/20]12.2.20059:05AM //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–1–[1–20/20]12.2.20059:05AM Damage Prognosis //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–2–[1–20/20]12.2.20059:05AM //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–3–[1–20/20]12.2.20059:05AM Damage Prognosis For Aerospace, Civil and Mechanical Systems EDITED BY Daniel J. Inman Virginia Polytechnic Institute and State University, USA Charles R. Farrar Los Alamos National Laboratory, USA Vicente Lopes Junior Universidade Estadual de Sa˜o Paulo, SP, Brazil Valder Steffen Junior Federal University of Uberlaˆndia, Brazil //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–4–[1–20/20]12.2.20059:05AM Copyright(cid:1)2005 JohnWiley&SonsLtd,TheAtrium,SouthernGate,Chichester, WestSussexPO198SQ,England Telephone (þ44)1243779777 Email(forordersandcustomerserviceenquiries):[email protected] VisitourHomePageonwww.wiley.com AllRightsReserved.Nopartofthispublicationmaybereproduced,storedinaretrievalsystemortransmitted inanyformorbyanymeans,electronic,mechanical,photocopying,recording,scanningorotherwise, exceptunderthetermsoftheCopyright,DesignsandPatentsAct1988orunderthetermsofalicenceissued bytheCopyrightLicensingAgencyLtd,90TottenhamCourtRoad,LondonW1T4LP,UK,withoutthe permissioninwritingofthePublisher.RequeststothePublishershouldbeaddressedtothePermissions Department,JohnWiley&SonsLtd,TheAtrium,SouthernGate,Chichester,WestSussexPO198SQ, England,[email protected],orfaxedto(þ44)1243770620. Designationsusedbycompaniestodistinguishtheirproductsareoftenclaimedastrademarks.Allbrand namesandproductnamesusedinthisbookaretradenames,servicemarks,trademarksorregistered trademarksoftheirrespectiveowners.ThePublisherisnotassociatedwithanyproductorvendor mentionedinthisbook. Thispublicationisdesignedtoprovideaccurateandauthoritativeinformationinregardtothe subjectmattercovered.ItissoldontheunderstandingthatthePublisherisnotengagedinrendering professionalservices.Ifprofessionaladviceorotherexpertassistanceisrequired,theservicesofa competentprofessionalshouldbesought. ThismaterialisbaseduponworksupportedbytheNationalScienceFoundationunderGrantNo.0221222. Anyopinions,findings,andconclusionsorrecommendationsexpressedinthismaterialarethoseofthe authorsanddonotnecessarilyreflecttheviewsoftheNationalScienceFoundation. OtherWileyEditorialOffices JohnWiley&SonsInc.,111RiverStreet,Hoboken,NJ07030,USA Jossey-Bass,989MarketStreet,SanFrancisco,CA94103-1741,USA Wiley-VCHVerlagGmbH,Boschstr.12,D-69469Weinheim,Germany JohnWiley&SonsAustraliaLtd,33ParkRoad,Milton,Queensland4064,Australia JohnWiley&Sons(Asia)PteLtd,2ClementiLoop#02-01,JinXingDistripark,Singapore129809 JohnWiley&SonsCanadaLtd,22WorcesterRoad,Etobicoke,Ontario,CanadaM9W1L1 Wileyalsopublishesitsbooksinavarietyofelectronicformats.Somecontentthatappearsinprintmaynotbe availableinelectronicbooks. LibraryofCongressCataloginginPublicationData Damageprognosisforaerospace,civilandmechanicalsystems/editedby DanielJ.Inman...[etal.]. p. cm. Includesindex. ISBN0-470-86907-0 1. Structuralanalysis(Engineering) 2. Materials—Deterioration. I. Inman,D.J. TA646.D272005 624.1071—dc22 2004026798 BritishLibraryCataloguinginPublicationData AcataloguerecordforthisbookisavailablefromtheBritishLibrary ISBN0-470-86907-0(HB) Typesetin10/12ptTimesbyIntegraSoftwareServicesPvt.Ltd,Pondicherry,India PrintedandboundinGreatBritainbyAntonyRoweLtd,Chippenham,Wiltshire Thisbookisprintedonacid-freepaperresponsiblymanufacturedfromsustainableforestry inwhichatleasttwotreesareplantedforeachoneusedforpaperproduction. //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–5–[1–20/20]12.2.20059:05AM Contents List of Contributors xi Preface xviii 1 AnIntroduction toDamage Prognosis 1 C.R. Farrar, N.A.J.Lievenand M.T. Bement 1.1 Introduction 1 1.2 The Damage-Prognosis Solution Process 4 1.3 Motivation forDamage-Prognosis Solutions 8 1.4 Disciplines Needed toAddress DamagePrognosis 11 1.5 Summary 11 References 12 Part I Damage Models 13 2 AnOverview ofModeling Damage Evolutionin Materials 15 T.O. Williamsand I.J. Beyerlein 2.1 Introduction 15 2.2 Overview ofGeneral Modeling Issues 17 2.3 Characterization ofMaterial Behavior: Damage Initiation and Evolution 23 2.4 Material Modeling: GeneralConsiderationsand Preliminary Concepts 26 2.5 ClassicalDamage-Modeling Approaches 29 2.6 Phenomenological Constitutive Modeling 35 2.7 Micromechanical Modeling ofMaterials 37 2.8 Summary 55 References 56 //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–6–[1–20/20]12.2.20059:05AM vi CONTENTS 3 In Situ Observation of Damage Evolutionand Fracture Toughness Measurement by SEM 61 J.E.P. Ipin˜a and A.A. Yawny 3.1 Overview of FractureMechanics Related toDamage Prognosis 61 3.2 In Situ Observation ofDamage Evolution and Fracture Toughness Measurement 64 3.3 Concluding remarks 73 Acknowledgements 73 References 73 4 PredictiveModeling ofCrack PropagationUsing the Boundary ElementMethod 75 P. Sollero 4.1 Introduction 75 4.2 Damage and Fracture Mechanics Theories 77 4.3 BoundaryElement Fracture Mechanics 81 4.4 Predictive Modeling ofCrack Propagation 84 4.5 Numerical Results 86 4.6 Conclusions 88 Acknowledgments 89 References 89 5 On Friction Induced Nonideal Vibrations:A Source ofFatigue 91 J.M. Balthazar andB.R. Pontes 5.1 PreliminaryRemarks 91 5.2 Nonlinear Dynamics of Ideal andNonideal Stick–Slip Vibrations 97 5.3 Switching Controlfor Ideal and Nonideal Stick–Slip Vibrations 103 5.4 SomeConcluding Remarks 107 Acknowledgments 108 References 108 6 Incorporating and Updating ofDampingin Finite ElementModeling 111 J.A. Pereira and R.M. Doi 6.1 Introduction 111 6.2 Theoretical Fundamentals 112 6.3 Application 118 6.4 Conclusion 128 References 128 Part II Monitoring Algorithms 131 7 Model-Based InverseProblems inStructural Dynamics 133 V. Steffen Jr andD.A. Rade 7.1 Introduction 133 //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–7–[1–20/20]12.2.20059:05AM CONTENTS vii 7.2 Theory ofDiscrete Vibrating Systems 134 7.3 Response Sensitivity 139 7.4 Finite-ElementModelUpdating 142 7.5 Review ofClassical Optimization Techniques 149 7.6 Heuristic Optimization Methods 151 7.7 Multicriteria Optimization 155 7.8 General Optimization Scheme for Inverse Problems in Engineering 156 7.9 Applications 157 Acknowledgments 173 References 173 8 Structural HealthMonitoring Algorithms forSmartStructures 177 V. LopesJr and S. daSilva 8.1 Initial Considerations about SHM 177 8.2 Optimal Placementof Sensorsand Actuators for Smart Structures 179 8.3 Proposed Methodology 186 8.4 Artificial Neural Network as aSHM Algorithm 188 8.5 GeneticAlgorithms as aSHM Algorithm 194 8.6 Conclusion 197 References 198 9 Uncertainty Quantification andthe Verification andValidation of ComputationalModels 201 F.M.Hemez 9.1 Introduction 201 9.2 Verification Activities 202 9.3 Validation Activities 207 9.4 Uncertainty Quantification 212 9.5 Assessment ofPrediction Accuracy 214 9.6 Conclusion 217 References 218 10 Reliability Methods 221 A. Robertson and F.M. Hemez 10.1 Introduction 221 10.2 Reliability Assessment 222 10.3 Approximation ofthe Probability of Failure 227 10.4 Decision Making 231 10.5 Summary 233 References 234 11 Lamb-Wave Based Structural HealthMonitoring 235 A. Raghavan and C.E.S. Cesnik 11.1 Introduction 235 11.2 Fundamentalsof ElasticWave Propagation 237 //INTEGRAS/KCG/PAGINATION/WILEY/DPG/FINALS_05-02-05/PRELIMS.3D–8–[1–20/20]12.2.20059:05AM viii CONTENTS 11.3 Application of Lamb-Wave Formulation to SHM 251 11.4 Epilogue 256 References 257 12 Structural EnergyFlow Techniques 259 J.R.de F. Arruda 12.1 Introduction 259 12.2 Powerand Intensity Concepts 260 12.3 Experimental Power Flow Techniques 263 12.4 Spatial Filtering forFault Detection 267 12.5 Acoustical Measurementsas aTool for Fault Detection 268 12.6 Detecting NonlinearitywithSpecial Excitation Signals 269 12.7 Frequency Limitsof Numerical Modeling Techniques– The Midfrequency Problem 270 References 272 13 Impedance-Based Structural Health Monitoring 275 G. Parkand D.J. Inman 13.1 Introduction 275 13.2 Electro-Mechanical Principle 276 13.3 Parameters ofthe Technique 277 13.4 Comparisons with Other DamageIdentification Approaches 280 13.5 Proof-of-Concept Applications 282 13.6 Health Assessmentof Pipeline Structures 282 13.7 Analysis of a Quarter Scale BridgeSection 287 13.8 Summary 290 References 291 14 Statistical Pattern RecognitionParadigm Applied toDefectDetection in Composite Plates 293 H. Sohn 14.1 Introduction 293 14.2 Statistical Pattern Recognition Paradigm 294 14.3 Experimental Results 301 14.4 Summary and Discussion 302 Acknowledgments 302 References 302 Part III Hardware 305 15 Sensing and Data Acquisition IssuesforDamage Prognosis 307 C.R. Farrar, P.J. Cornwell,N.F. Hunter andN.A.J. Lieven 15.1 Introduction 307 15.2 Sensing and Data Acquisition Strategies forDamage Prognosis 308 15.3 Instrumentation: Conceptual Challenges 310

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Damage prognosis is a natural extension of damage detection and structural health monitoring and is forming a growing part of many businesses. This comprehensive volume presents a series of fundamental topics that define the new area of damage prognosis. Bringing together essential information in ea
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