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OCTOBER 2007 • cranehotline.com ® Logo 4 color: Yellow: 0 - 100 - 30 - 0 Purple: 57 - 100 - 0 - 45 Crane & Equipment Cranes & Equipment Parts, Accessories Dealers, Page 31 For Sale, Page 45 & Services, Page 101 F or over 75 years, Altec has been the proven leader in providing truck-mounted equipment to the utility industry. Now Altec provides that same design technology to the construction industry with our hydraulic truck-mounted cranes. Backed by the most comprehensive support network in the industry, our cranes are designed with integrated safety features to keep your crews productive and on the job. 18 ton 26 ton 35 ton 38 ton • • • Altec Service Centers Alabama • Arizona • California • Colorado • Florida • Georgia • Global Rental Company, Inc. • Indiana • Kansas Kentucky • Maryland • Massachusetts • Minnesota • Missouri • North Carolina • Ohio • Oregon • Pennsylvania Texas • Virginia • British Columbia • Manitoba • Ontario For information on Sales or Rental, call: 866.966.2969. www.altec.com  CRANE HOT LINE OCTOBER 007 • cranehotline.com DG657 (DG657).indd 1 6/28/07 4:04:39 PM 5 AXLE ALL TErrAin CrAnE 130 tons 98.75' jib with 0º, 20º, 35º + 170.7' boom offsets Complete controls and instrumentation plus LCD graphic display for crane Crane Operator’s Station provides 20o tilt operation. Max. travel speed: 52.8 mph Optional outrigger controls from Max. gradeability: 61% superstructure cab and supported Two Engine Design for Fuel Economy forces display. Carrier: Mercedes Benz 8 Cylinder Model OM502LA (517 hp) Crane: Mercedes Benz 4 Cylinder Model OM904LA (177 hp) Tadano technology delivers safety, quality & performance. www.tadanoamerica.com [email protected] (281) 869-0030 fax(281) 869-0040 Tadano America Corporation, 333 Northpark Central Drive Suite Z, Houston, Texas 77073-6088 Crane Talk ® OCTOBER 007 VOl. 11 NO. 10 Announcing Training EDITORIAL & DESIGN Guy Ramsey (480) 595-77 PRESIDENT AND PUBlISHER [email protected] Excellence Awards Barbara Benton (800) 31-8953, Ext 114 ASSOCIATE PUBlISHER [email protected] Tracy Bennett (816) 536-7903 EDITOR [email protected] Lucy Perry (816) 14-503 D SENIOR EDITOR [email protected] eadlines. That’s one thing magazine publishers share with Phil Bishop 011 44 7968 95 9 those in the construction industry. Whether it’s planning INDUSTRY CORRESPONDENT [email protected] for future projects or trying to meet an immediate time- Karla King (60) 570-0105 table, the deadlines just keep coming. By mid-August every ART DIRECTOR [email protected] year, editors are busy planning next year’s calendar, lining up writ- Becky Wasko and Brooke Hendrickson ers, and generally thinking about the future. While all this planning AD DESIGNERS is more of a guideline for the future rather than a blueprint, it’s Kathy Krause ONlINE EQUIPMENT DATABASE certainly necessary to keep us organized. During this annual planning process we always look for ways to ADVERTISING SALES improve the magazine for you. One way we’ll be doing that in 2008 is with the addition (800) 231-8953 (515) 574-2312 (direct) • FAX (515) 574-2361 of an annual training excellence award. Realizing that effective training will continue to Advertising Rates, Deadlines, and play a critical role in the overall safety of crane and rigging operations, Crane Hot Line will Mechanical Requirements furnished upon request. recognize the industry’s top trainers in an awards program to be featured in the November ACCOUNT REPRESENTATIVES 2008 issue. Demand for good trainers will only continue to increase when OSHA revises Cindy Boge its safety standard for cranes and derricks, expected for release this fall, and as the industry [email protected] calls for certification of riggers and signal persons in addition to crane operators. Floyd Geopfert [email protected] Crane Hot Line’s new award is designed to Kelly Halverson recognize trainers for having a positive impact on [email protected] students, the work environment or the industry Kip Krady through the use of innovative training techniques [email protected] or hands-on instruction by encouraging peer or (480) 39-5773 corporate accountability, and/or through quan- MARKETING ASSISTANT Becky Grazier titative evidence that the training was successful. For more information or to submit a [email protected] nomination, go to CraneHotLine.com and click on the Top Trainer 2008 logo. (800) 31-8953, Ext. 31 We also now offer digital subscriptions to the magazine. Everything you read in our CIRCULATION print magazine is now available through the digital delivery of Crane Hot Line. Using Real (800) 231-8953, Ext 267 Read™ software, you can print only the pages you need in hard copy, archive back issues, or Annual Subscription Rate: Third class - $19.95 send a copy of an ad, article, or an entire issue to a colleague. At our website, click on “View Direct subscription inquiries for Crane Hot Line or Our Current Issue” to sign up for the digital issue. Speaking of the website, it has recently 360 eMagazine to above number. been freshened up and includes enhanced search capabilities to make it easier to find a Maximum Capacity Media, LLC specific crane and more industry news updated regularly. Publisher of Crane Hot Line Magazine, We’ll also be launching a new magazine in 2008 for the industrial market. For more Lift and Access Magazine, Lift and Access 360 eMagazine about Industrial Lift & Hoist, turn to page 9. 1003 Central Avenue, P.O. Box 105 Fort Dodge, Iowa 50501 And finally, I want to share with you a bit of news of which we are quite proud. The Con- (515) 574-31 • Fax: (515) 574-361 struction Writers Association recently awarded us the Electronic Communication Award cranehotline.com Change of Address: Send new address with mailing label to for the Aug. 8 edition of our 360 eMagazine. The twice-monthly eMagazine provides read- above address. Crane Hot Line® is a registered trademark. Copy- ers with top industry news, guest columns, product spotlights, exclusive features and staff right 2007, All Rights Reserved. Reproduction in whole or in part without written permission prohibited. commentary. An awards dinner to recognize winners will be held during the association’s The information and advertising set forth herein has been ob- annual meeting on Oct. 11 in Chicago. tained from sources believed to be reliable and has been com- piled with great care. Maximum Capacity Media, LLC, however, The CWA’s website awards were established in 1998 to acknowledge excellence in jour- does not warrant complete accuracy of such information and nalistic web communications. The electronic communications award was judged based on assumes no responsibility for any consequences arising from the use thereof or reliance thereon. Publisher reserves the right to effective use of technology; quality of content; design and graphics; accessibility; meeting reject or cancel any advertisement or space reservation at any time without notice. Publisher shall not be liable for any costs stated objectives; and overall impression. Judging was conducted by a panel of peers with or damages if for any reason it fails to publish an advertisement. expertise in business communication, website design and electronic communications. To This publication may not be reproduced, in whole or part, stored in a retrieval system, or transmitted, in any form or by any means, z subscribe to the eMagazine, go to LiftandAccess.com. electronic, mechanical, photocopied, recorded, or otherwise, without the prior written permission of the publisher. Tracy Bennett Members of: Editor 4 CRANE HOT LINE OCTOBER 007 • cranehotline.com Crane & Equipment Cranes & Equipment Parts, Accessories Dealers, Page 31 For Sale, Page 45 & Services, Page 101 ® October 2007 Contents CRANE TALK 4 BY TRACY BENNETT Announcing Training Excellence Awards NEWS LINK 8 PRoDuCT FoCuS 12 GuEST PERSPECTIvE 10 Boom Trucks and More BY MYRON lEE CraneWorks, Houston, Texas, recently placed Safety on the Screen an 18-unit order for the new Manitex 5096S, a 50-ton boom truck making its BuSINESS ISSuES 18 public debut this month at the ICUEE show in louisville, Ky. Shown here is a unit des- BY THE CRANE HOT lINE STAFF tined for an oilfield service company. It was After an Accident photographed at a plastics injection/blow How to effectively work with regulatory agencies, investigators, and the media. molding plant near the Manitex facility in Georgetown. (Also see page 8.) REGIoN REPoRT 24 BY lUCY A. PERRY A Soaring Success AutoCAD modeling takes rigging to award-winning heights during construction of the U.S. Air Force Memorial. 18 uPFRoNT & HoT LINE INDEX 28 SPoTLIGHT: CRANES 44 Terex to Unveil Four-axle AT to U.S. Market in Early 2008 24 SPoTLIGHT: PRoDuCTS & SERvICES 100 Taking the Paper Out of Crane Operations and Maintenance CLoCKING ouT 126 Taking Care of Your Gun Dog on the Road and in the Field upcoming Articles in Crane Hot Line • RT crane at • Emerging markets • Product focus on work in Florida and applications industrial cranes 6 CRANE HOT LINE OCTOBER 007 • cranehotline.com Parts, Accessories & Services, Page 101 cranehotline.com • OCTOBER 007 CRANE HOT LINE 7 News Link At CraneHotLine.com you can find up-to-date INDuSTRy NEWS powered by LiftandAccess.com and listings for more than 3,000 cranes for sale in our CRANE SEARCH section. General Crane Buys Cranes for New Markets H&E Expands in Mid-Atlantic crawler cranes to its fleet. H&E Equipment Services, Inc., Baton “We’re undergoing a major global expan- Rouge, la., has acquired J.W. Burress, sion,” said Jim Robertson, managing part- Inc., which includes 1 locations in Vir- ner of General Crane USA, which includes ginia, North Carolina, South Carolina and getting into industrial applications, such as Maryland. These locations will become windmill erection, refinery work, and power the mid-Atlantic division of H&E. Key plant construction. In addition, Robertson managers and employees of J.W. Burress has hinted at a future business acquisition will be retained. on the horizon. The company has named former senior To date, General Crane USA has taken vice presidents Bill Daly division vice delivery of five LR Series crawlers – three president, mid-Atlantic-South, and Roy 200-ton LR1160s, a 300-ton LR1280, and a Perry, mid-Atlantic-North. z he five companies that comprise Gen- 330-ton LR1300 – and has 11 more on or- T eral Crane USA, Pompano Beach, Fla., der, including two 115-ton LR1100s, a 150- WRCA Buys CASAR, Relocates HQ have been adding to its fleet as it prepares ton LR1130, three 200-ton LR1160s, a 275- to expand into new markets. Following last ton LR1200, three 300-ton LR1280s, and ire Rope Corporation of America, Inc. W year’s major purchase of 20 Liebherr all-ter- a 330-ton LR1300. According to Liebherr has entered into a definitive agreement rain and telescopic crawler cranes and 60 Nenzing, the LR1300, which is the latest ad- to acquire CASAR Drahtseilwerk Saar GmbH, Linden Comansa tower cranes, the compa- dition to its product line-up, has out-sold all Kirkel, Germany. z ny is now adding 100- to 300-ton Liebherr of its other models in its short existence. “Our company has followed a growth strat- egy to expand WRCA’s global manufacturing Cranes in Action presence and further diversify our end-mar- Railroad aficionados from all over the world will be kets and geographic mix,” said Ira Glazer, CEO able to take in the sights and sounds of the Union Pacific of WRCA. tracks from above the Bailey Yard, once the Golden Spike WRCA plans to use CASAR as base for Observation Tower is complete and opened next spring in European operations and to expand its export North Platte, Neb. Framing the tower in pre-cast concrete activities. The acquisition follows purchases and steel is Davis Erection Co., of lincoln, Neb. of Aceros Camesa in Mexico and Wireline Using a 150-ton link-Belt 518 lattice-boom crawler, Works in Canada, and a joint venture with Davis’ construction crew has been coasting through the Wuhan Iron and Steel in China. project. Once completed, the 95-foot tall structure will In related news, later this month the com- include a 1,95-square-foot single-story depot style main pany will move its corporate office from St. Jo- level, a seventh-story open-air viewing platform, and a seph, Mo., to Kansas City, Mo. Because of the 365-degree enclosed observation deck at the top. company’s growth during the past five years, Project Manager Paul Ellenberger says on this “very dif- it ran out of space in its current offices. “The ferent” project, the “versatile and easy-to-set-up machine” is placing the lightest panels at move will make for a relatively easy commute the bottom of the structure and the heaviest – weighing as much as 49,000 pounds each for WRCA’s core St. Joseph-based employees – at the top. The crane was chosen for its capacity in handling the pre-cast panels, says and those residing in Kansas City, as well as Ellenberger. “Plus, the ground is soft sandy soil, so we needed a tracked crane to get around. provide our frequent flyers easy access to Kan- A rubber-tire truck crane would have gotten stuck.” z sas City International Airport,” said Glazer. z The plant will remain in St. Joseph. CraneWorks Places Big Order for Big Boom Truck raneWorks, Houston, Texas, recently placed an was photographed at a plastics injection/blow mold- C 18-unit order for the new Manitex 5096S, a 50- ing plant near the Manitex facility in Georgetown. ton boom truck making its public debut this month The 5096S features a 96-foot boom, weighs less at the ICUEE show in Louisville, Ky. (See page 12.) than 60,000 pounds, and offers an on-rubber lift According to Randy Robertson, vice president sales chart. Plans call for longer boom versions measur- and marketing for Manitex, this represents one of ing 110 and 124 feet to be introduced in the future. the largest single orders in the Georgetown, Texas “The industry response has been very enthusi- manufacturer’s 20-year history. astic, considering we have taken 29 orders in the Two units will be on display at ICUEE which are three-month period since the introduction of the scheduled for delivery to CraneWorks and H&E crane,” said Robertson. Target markets are oil and Equipment Services, Baton Rouge, La. Shown here gas service companies, mining, and road and bridge z is a unit destined for an oilfield service company. It construction. 8 CRANE HOT LINE OCTOBER 007 • cranehotline.com At CraneHotLine.com you can find up-to-date INDuSTRy NEWS powered by LiftandAccess.com and listings for more than 3,000 cranes for sale in our CRANE SEARCH section. NEWS BRIEFS Industrial Lift & Hoist INDUSTRIAL • Magazine to Launch in 2008 Craig Hayward has been named presi- LiftandHoist dent of The Indusco Group, a privately held Crane Hot Line’s publisher, Maximum Capacity Media, fabricator and supplier of wire rope and rig- llC, Fort Dodge, Iowa, announces a new magazine for the ging products, located in Baltimore, Md. Automotive industrial lifting equipment market. The premiere issue of Assembly Plant Hayward has been with the company since Industrial Lift & Hoist will be mailed in February 008. Renovations 1999, most recently serving as executive vice Serving the North American industrial market, Industrial AAridti cinu lOantitnagr iBoo Foamci lLitiyft s president and general manager. This month, Modernization Lift & Hoist will deliver in-depth reporting on products, he finishes his term as president of Associated trends, and technical and safety issues as they relate to Wire Rope Fabricators. the purchase, application, and/or maintenance of equip- • Manitowoc Crane Group, Manitowoc, ment used for overhead hoisting, material handling, and Wis., has appointed Mike Wood the global personnel lifting. product manager for Manito- Maximum Capacity Media’s newest publication also capitalizes on one of the largest and woc crawler cranes. He takes most well-maintained industrial databases in North America. Circulating to a carefully tar- over for Raman Joshi who geted group of plant owners and plant, fleet, and maintenance managers, these contacts has transferred to director of have been selected from a database of more than 130,000 SIC-coded manufacturing and marketing for the Asia-Pa- industrial organizations. z cific region. Wood reports to Bob Hund, vice president of Mike Wood worldwide marketing. uARLINGToN, TEXAS, AuGuST 2007 – A construction worker working on the new • Tadano America, Houston, Texas, has Dallas Cowboys stadium was injured after he was struck by a crane hook. The man opened a satellite office in Greensboro, N.C., was on the fifth level of the stadium when the accident happened, and rescuers low- to be managed by Bob Lupo, East Coast re- ered him via a crane basket to the ground level where an ambulance took him to the gional service manager. Field service engineers hospital. For more information about this project and the cranes that are working on in the region include Art Koerner of Pennsyl- it, go to the Headlines section of CraneHotLine.com. – www.myfoxdfw.com vania, Michael Blake of North Carolina, Jef- frey Skilling of Florida, and Eddie Bergeron of uHEREFoRD, TEXAS, AuGuST 2007 – A Minnesota company has paid a $7,500 fine Louisiana. for safety violations that led to a fatal crane accident in February at an ethanol • Manitex, Georgetown, Texas, has ap- refinery construction site. one man was killed and another man was injured as they pointed Norm Burch its western regional were trying to disassemble a crane boom to add another section. According to oSHA, business manager. His territory includes Col- the company failed to comply with the machine’s manufacturer specifications and orado, Arizona, Wyoming, Montana and all operating limitations; inspections were not done on the crane and other equipment other western states, plus the before they were used to ensure they were safe; and the crane operator was unfa- western Canadian provinces miliar with the machine’s controls and did not know how to safely support the crane of British Columbia, Alberta, boom during operations. – Amarillo Globe-News and Saskatchewan. Burch has worked as an engineer for a uREGINA, SASKATCHEWAN, JuLy 2007 – A crane moving a power transformer boom truck manufacturer and toppled onto the roof of a house, causing the boom to crash through the living has sold load moment indica- areas and the base of the crane to lift off the ground. The house was occupied at Norm Burch tors and radio remote control the time but no one was injured. – The Leader-Post z systems to the crane industry. Burch was previously chairman of a working group for the SAE crane and lifting devices committee, with field sales managers and manufactur- responsible for drafting the latest revision of er’s representatives. • SAE J159 “Load Moment Systems-SAE Rec- The Association of Equipment Manage- ommended Practice.” ment Professionals has named Jim Phillips as • LAB, LLC, Indianapolis, Ind., has an- education director. Although Phillips retired nounced that Lube-A-Boom co-founder a few years ago, he accepted the opportunity Marilyn Wilson has recently accepted a to join the AEMP as it begins to overhaul and leadership role in the company. Her responsi- enhance its Certified Equipment Manage- bilities will include marketing, sales and new ment program, prepare to launch webinars, cles worldwide are equipped with AS Tronic. z product evaluations. and greatly expand educational opportunities At least 3,000 of these are in mobile cranes. • Sharpsville, Pa.-based Cattron Group for members in general. International (CGI) has assigned Chris • In 1997, ZF, Friedrichshafen, Germany, Correction: A typo in Spotlight: Cranes, page 48, Loeffler to the position of senior sales en- developed the first automatic transmission September 007 misrepresented the horsepower gineer. Applying his experience as an appli- system for commercial vehicles together with for the Cummins QSB 6.7-liter diesel engine used cation engineering manager, he will work Iveco. Ten years later, more than 230,000 vehi- in the Grove RT540E. It is rated at 160 hp. cranehotline.com • OCTOBER 007 CRANE HOT LINE 9 GGuueesstt PPeerrssppeeccttiivvee By Myron Lee Safety on the Screen Clarifying misperceptions about online training Myron Lee is co-founder of Arxcis Inc., Kingston, Wash., How long has it been since you logged onto the Internet? In fact, OSHA does not certify which designs online train- ing courses and customizable Was it this morning to get directions? At lunch to any training processes, live or training kits on CD for equip- check sports scores? Maybe you’re reading this article digital. What they do is exam- ment owners, professional online right now. ine, usually after an incident, trainers and safety equipment Chances are it hasn’t been long since you’ve been clicking, whether the employee involved distributors. He can be reached pointing and typing. That’s because 73 percent of American received training on the exist- at [email protected] or via adults are online (compare that to 35 percent 10 years ago) and of ing standards and requirements www.hardhattraining.com. those adults, many use the internet on a daily basis. What those in set by his or her organization. the construction industry are learning is that moving traditionally To determine this, they look for documentation. When em- expensive processes, such as safety training, online can actually ployees are trained by a live trainer, the boss will be provided improve employee satisfaction and company profits. with a receipt from the trainer and possibly a roster of the course In the last year, safety training has found a new home on attendees. However, that documentation may not show what the internet, making instruction via online courses available information was presented or how well each employee absorbed to people who may the information. “Moving traditionally never have received Alternatively, when the boss chooses to train via online expensive processes, such training otherwise. courses, individualized documentation comes with the package. That’s because digi- In fact, in the case of the Hard Hat Training Series, the boss is as safety training, online tal training is afford- emailed each employee’s results upon completion of the online can actually improve able and flexible, course’s concluding exam. Those results can easily be filed for particularly in cases proof that the employee was informed (and retained knowledge) employee satisfaction where new employ- of the rules. and company profits.” ees are brought onto The personal touch the team frequently. One of the most common problems construction companies For some companies, a live trainer is perceived as the bet- have is the difficulty of getting every one of their employees off ter option because they have an “in person is always better” the job and into a classroom. It’s inconvenient, not to mention mentality. However, anyone who has sat through a 4- to 8-hour expensive. And there are no guarantees, what with sickness course led by a monotone-voiced instructor knows different. and days off, that every employee will even be available at the Classes like this can actually make learning and retention same time. more difficult. What’s more, many companies are forced to hire new workers If an instructor is vibrant and able to keep the attention of after the training has been completed. In situations like this, new the students for long periods of time, in-person training can be employees are often forced to wait another year until the compa- extremely effective – especially when used in conjunction with ny’s annual course rolls around. When the training courses are online training. offered online instead of (or in addition to) the classroom, new or Some professional trainers choose to offer a live presentation, absent employees can sit down at a computer and catch up with followed by an online training review and exam. This allows the rest of the team in less than two hours. an even greater chance of knowledge retention. Some trainers Whether that computer is on-site or at the employee’s home, reverse the order, asking the client company to give employees access to the training materials is easy. It’s as simple as typing in the online training and then visiting to reinforce it with a live an internet address and a username-password combo. presentation or on-site skills workshop. As it stands today, the majority of lifting equipment operators Too good to be true? are not being trained at all. Expense, time and uncertainty are Because many of us view new ideas through an “if it’s too all leading causes for this dangerous practice. Online training good to be true” filter, we question new processes that seem takes pressure off the company and offers a more flexible op- super simple. And some online training skeptics hang their ob- tion so that more operators can become educated on the rules, jections on a misconception about OSHA regulations. They regulations and operating principles of the equipment they are z assume online training lacks the proper OSHA certification. working with on a daily basis. 10 CRANE HOT LINE OCTOBER 007 • cranehotline.com

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Aug 29, 2007 www.hardhattraining.com. Clarifying misperceptions about online training. “ Moving traditionally expensive processes, such as safety training
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Most books are stored in the elastic cloud where traffic is expensive. For this reason, we have a limit on daily download.