Corrosion Protection of Metals and Alloys Using Graphene and Biopolymer Based Nanocomposites

225 Pages·2021·14.062 MB·English

by  Amin H.M.A., Galal A. (ed.)

Corrosion Protection of Metals
and Alloys Using Graphene and
Biopolymer Based Nanocomposites
Editors
Hatem M.A. Amin
Cairo University
Giza, Egypt
and
Ruhr-University Bochum
Bochum, Germany
Ahmed Galal
Cairo University
Giza, Egypt
p,
p,
A SCIENCE PUBLISHERS BOOK
A SCIENCE PUBLISHERS BOOK
Cover credit: Cover illustration reproduced by kind courtesy of the editors.
First edition published 2021
by CRC Press
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Library of Congress Cataloging‑in‑Publication Data
Names: Amin, Hatem M.A., 1985- editor. | Galal, Ahmed, 1948- editor.
Title: Corrosion protection of metals and alloys using graphene and
biopolymer based nanocomposites / editors, Hatem M.A. Amin, Cairo
University, Giza, Egypt and Ruhr-University Bochum, Bochum, Germany,
Ahmed Galal, Cairo University, Giza, Egypt.
Description: First. | Boca Raton : CRC Press is an imprint of Taylor &
Francis Group, an Informa business, 2020. | “A Science Publishers Book.”
| Includes bibliographical references and index.
Identifiers: LCCN 2020021604 | ISBN 9781138046658 (hardcover)
Subjects: LCSH: Protective coatings. | Graphene--Industrial applications. |
Biopolymers--Industrial applications. | Nanocomposites
(Materials)--Industrial applications.
Classification: LCC TA418.76 .C675 2020 | DDC 620.1/1223--dc23
LC record available at https://lccn.loc.gov/2020021604
ISBN: 978-1-138-04665-8 (hbk)
Typeset in Times New Roman
by Radiant Productions
Foreword
“This book provides a very accessible and useful guide to those who are keen to know
the state‑of‑the‑art of smart coatings. It covers comprehensively all aspects of the
theoretical principles, characterization and application of carbon‑ and plant‑based
nanohybrids in corrosion protection. The book is written by recognized experts in
their fields. It is recommended for researchers and professionals working in coating
technology and corrosion science as well as an academic text for educational
purposes.”
Prof. Dr. Vinod K. Gupta
FWIF, FNASc, FRSC
Former Vice-Chancellor Dr. R. M. L. Avadh University, India
Distinguished Professor at King Abdulaziz University, Saudi Arabia
Thomson Highly Cited Researcher (h-index = 169 with more than 84270 citations)
“This book is a valuable book covering the recent advances in corrosion protection
methods. The book mainly overviews advanced and environmentally friendly
coatings, including graphene, polymers, and others and their monitoring and
inspection methods. This book will be a valuable reference for those who are
interested in corrosion protection, including professionals from the industrial sector
as well as academic researchers in this field. The authors have made significant
efforts to include recent topics in this book.”
Prof. Dr. Mumtaz Quraishi
Chair Professor at Center of Research Excellence in Corrosion, KFUPM,
Saudi Arabia
50 years’ experience in corrosion science
Preface
Corrosion causes huge economic losses for many industries. According to a NACE
International study in 2016, the total global corrosion costs are estimated to be US
$2.5 trillion per annum, which is equivalent to a significant part of the global Gross
Domestic Product (GDP). Therefore, corrosion prevention is economically favourable
compared to the expenses for the costly maintenance measures. In this context, we
believe that reporting the most recent advances on corrosion control procedures from
various research efforts is essential. Shedding the light on alternative, sustainable
and non-classical scenarios for prevention/reduction of corrosion may help industry
sectors to optimize the corrosion control practices. The authors of this book are
academics or industrial experts in a particular field of corrosion.
This book reviews the latest results on various approaches towards sustainable
protection of metals and alloys using green inhibitors instead of the harmful inorganic
inhibitors. It also presents up-to-date reports on corrosion protection mechanisms
using advanced and environmentally friendly coatings, including graphene,
biopolymers and others. Moreover, it introduces the use of non-conventional and
alternative inhibition approaches such as vapour phase- and plant-based inhibitors,
self-healing smart coatings and plasma electrolytic oxidation. Furthermore, it
demonstrates how to utilize various analytics to monitor and inspect the corrosion
problems in many materials upon application of promising coatings. It also covers
the theory and the current practices that help in understanding the corrosion processes
and how to prevent or control corrosion, with numerous examples.
Among the versatile coatings available, graphene and biopolymer-based
coatings represent current eco-friendly alternatives to conventional anti-corrosive
coatings. Therefore, this book focuses on two main classes of materials which
are introduced in two parts: Part one provides an overview of the application of
biopolymers and plant-based materials as anticorrosive coatings. Part two looks at
the use of graphene and its nanocomposites for corrosion control. The use of these
materials showed efficient protection from corrosion while considering safety, health
and environmental concerns. Therefore, this book highlights the current progress in
the use of carbon-based and bio-polymeric materials for corrosion hindrance and
other types of coatings are considered as well.
With contributions from experts from both academia and industry, this book is
a valuable reference for those who are interested in the latest progress in corrosion
inhibition approaches using green inhibitors and graphene nanocomposites, including
professionals from the industrial sector as well as academic researchers in this field.
Last but not least, if this book stimulates researchers to continue exploring optimal
Preface v
and sustainable solutions for the corrosion problem and helps industrial members to
minimize the impact of corrosion on industry, it will have fulfilled its main objective.
Key Features:
• Overview of fundamentals, electrochemical aspects and types of corrosion
processes of metals and alloys.
• Recent advances in coating materials with focus on graphene and bio-polymer-
based coatings.
• Hands-on methods for corrosion inspection and characterization of anticorrosive
films.
• Latest results on carbon and its allotropes as anticorrosive materials.
• Bio-polymer-based materials as an eco-friendly coating.
• Explores the potential of using nanomaterials for corrosion inhibition.
• Micro/nano-capsules for self-healing smart anticorrosion coatings.
April 2020
Bochum, Germany Hatem M.A. Amin
Cairo University and Ruhr-University Bochum
Ahmed Galal
Cairo University
Acknowledgements
The editors would like to thank all the authors for their valuable contribution,
successful cooperation and their interest. H. Amin wishes to thank his parents,
brothers and friends for their continuous moral support. The authors acknowledge
the continuous support from Cairo University.
Contents
Foreword iii
Preface iv
Acknowledgements vi
Section 1 Corrosion Protection by Natural/Biopolymer
Coatings
1. Corrosion: Introduction 3
Anjali Peter and Sanjay K. Sharma
2. Biopolymer Composites and Nanocomposites for Corrosion 16
Protection of Industrial Metal Substrates
Saviour A. Umoren and Moses M. Solomon
3. Development of Green Vapor Phase Corrosion Inhibitors 32
Victoriya Vorobyova, Olena Chygyrynets and Margarita Skiba
4. Plant-Based Green Corrosion Inhibition: Need and Applications 53
Anjali Peter and Sanjay K. Sharma
5. Corrosion Protection Using Organic and Natural Polymeric 64
Inhibitors
Ebru Saraloğlu Güler
Section 2 Corrosion Protection Using Graphene and Other
Smart Coatings
6. Carbon Nanoallotropes-Based Anticorrosive Coatings: Recent 81
Advances and Future Perspectives
Khaled M. Amin and Hatem M.A. Amin
7. Analytical Techniques for Corrosion-Related Characterization of 99
Graphene and Graphene-Based Nanocomposites Coatings
Saman Hosseinpour, Ali Davoodi, Arash Sedighi and Faeze Tofighi
viii Corrosion Protection Using Graphene and Biopolymers
8. Metal-Graphene Nanocomposites with Improved Mechanical and 133
Anti-Corrosion Properties
Liana Maria Muresan
9. An Overview of the Effect of Graphene as a Metal Protector 149
Against Microbiologically Influenced Corrosion (MIC)
Reza Javaherdashti and Rahil Sarjahani
10. Advanced Micro/Nanocapsules for Self-healing Smart 169
Anticorrosion Coatings: A Review of Recent Developments
Kayla Lee, Cynthia G. Cavazos, Jacob Rouse, Xin Wei, Mei Li and
Suying Wei
11. Plasma Electrolytic Oxidation: Anticorrosive and Biocompatible 191
Coatings
Aleksandra A. Gladkova, Dmitriy G. Tagabilev and Miki Hiroyuki
Index 215
Section 1
Corrosion Protection by Natural/
Biopolymer Coatings