Corrosion and materials in the oil and gas industries PDF
Preview Corrosion and materials in the oil and gas industries
Javaherdashti Materials Science Nwaoha • Tan Corrosion and Materials C o Corrosion and r in the Oil and Gas Industries r o s “... covers a wide spectrum of corrosion topics with rich illustrations, an i o easy-to-understand writing style, and the presentation of review articles, n providing state-of-the-art corrosion-mitigation techniques useful for practic- ing engineers, technologists, and field technicians. It also provides a basic a Materials understanding of corrosion mechanisms, which will be equally beneficial n to people who are not directly involved in the corrosion field ...” d —From the Foreword by Dr. Fakhruddin Habiby, MS, PhD, FICorr, NACE M Certified Materials Selection and Design Specialist and Corrosion Specialist, a Lloydminster, Alberta, Canada t “... provides fundamental knowledge and background to engineers who e in the Oil and Gas Industries r are engaged in the operation of the oil and gas industries. In addition, by i giving some practical examples, it enhances their understanding of the a root cause of corrosion problems, which they may encounter in l day-to-day operations.” s —Dr. Sadegh Parvizi, FIMMM, Oxford, UK i n As oil and gas infrastructure ages and is pushed beyond its original design life to meet increasing energy demands, it is essential that those responsi- t Edited by h ble for managing the infrastructure have a thorough understanding of mate- e rial degradation and corrosion. Corrosion and Materials in the Oil and Reza Javaherdashti O Gas Industries draws on state-of-the-art corrosion and materials technol- i ogy and integrity management to offer guidance on dealing with aging and l life extension in the oil and gas industries. a Chikezie Nwaoha n The book features contributions by experienced engineers, scientists, d and business managers from around the world, including major oil- and G Henry Tan gas-producing and -exporting countries. They examine the properties of a materials and the underlying degradation mechanisms, review corrosion s prevention and mitigation strategies, and discuss risk and reliability. They I also link corrosion mitigation and asset integrity management, highlighting n the need for companies to maintain their infrastructure to remain competi- d tive. Combining theory with practical strategies and examples, this is an u invaluable reference for anyone involved in corrosion management and s t materials selection. r i e s K15410 6000 Broken Sound Parkway, NW Suite 300, Boca Raton, FL 33487 711 Third Avenue New York, NY 10017 2 Park Square, Milton Park Abingdon, Oxon OX14 4RN, UK Corrosion and Materials in the Oil and Gas Industries Corrosion and Materials in the Oil and Gas Industries Edited by Reza Javaherdashti Chikezie Nwaoha Henry Tan Boca Raton London New York CRC Press is an imprint of the Taylor & Francis Group, an informa business CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 © 2013 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works Version Date: 20130125 International Standard Book Number-13: 978-1-4665-5625-6 (eBook - PDF) This book contains information obtained from authentic and highly regarded sources. Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the valid- ity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or uti- lized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopy- ing, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, please access www.copyright.com (http:// www.copyright.com/) or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. CCC is a not-for-profit organization that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com This book is dedicated to all of the corrosion professionals and investigators we lost in 2012 in acknowledgment of their pioneering works and years of experience and knowledge, lest we forget. Contents Foreword ...........................................................................................................................................xi Preface............................................................................................................................................xiii Acknowledgments ............................................................................................................................xv Editors ............................................................................................................................................xvii Contributors ....................................................................................................................................xix Section i introduction and Background Chapter 1 Introduction ..................................................................................................................3 Robbie Williamson, Reza Javaherdashti, and Henry Tan Chapter 2 High-Performance Materials and Corrosion ..............................................................13 Adil K. Al-Tamimi Section ii Degradation Mechanisms Chapter 3 High-Temperature Corrosion......................................................................................25 Mahmood M. Barbooti Chapter 4 Microbiologically Influenced Corrosion ....................................................................47 Reza Javaherdashti Chapter 5 Corrosion and Oxidation in Thermal Barrier Coatings ...........................................129 Sinem Cevik Uzgur Chapter 6 Chloride-Induced Corrosion Durability of High-Performance Fiber-Reinforced Cementitious Composites: State-of-the-Art Review ................................................147 Shaikh Faiz Uddin Ahmed, Hirozo Mihashi, and Tomoya Nishiwaki Section iii inspection and Maintenance Chapter 7 Corrosion Inhibition by Surface Treatment: A Green Approach .............................171 Aiman Eid Al-Rawajfeh and Ubeidulla Al-Qawabeha vii viii Contents Chapter 8 Corrosion Protection of Underground Gas/Crude Pipelines ....................................185 Anand Sawroop Khanna Chapter 9 Selection of Materials for Oil and Gas Applications ...............................................197 Anand Sawroop Khanna Chapter 10 Diffusion Coatings for the Oil Industry ...................................................................213 César A. C. Sequeira Chapter 11 Material Selection in Oil and Gas Environments ....................................................273 Sameer Ashok Chapgaon Chapter 12 Role of Design in Corrosion and Corrosion Prevention ...........................................299 Gabriele Salvago and Massimiliano Bestetti Chapter 13 Modeling and Simulation of Pipeline Corrosion in the Oil and Gas Industries ......375 Olayide Rasaq Adetunji Chapter 14 Corrosion Protective Coatings Based on Electroactive Polymers ............................395 Ufana Riaz and S. M. Ashraf Chapter 15 Corrosion Inhibitors and Their Applications in the Petroleum Industry .................415 Makanjuola Oki Chapter 16 Cathodic Protection ..................................................................................................431 Makanjuola Oki Chapter 17 Review on Chemical Control of Corrosive Environments in the Oil and Gas Industries ..................................................................................................................443 Alireza Bahadori Chapter 18 Environmental and Corrosion Control Effects of Hydrogen Sulfide Scavengers in Oil and Gas Exploration .......................................................................................453 Mutiu Kolade Amosa, Ibrahim Ali Mohammed-Dabo, and Shehu Aliyu Yaro Chapter 19 Cathodic Protection in the Oil and Gas Industries ..................................................489 Ashraf M. El-Shamy
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