Elsevier Butterworth–Heinemann 30 Corporate Drive, Suite 400, Burlington, MA 01803, USA 525 B Street, Suite 1900, San Diego, California 92101-4495, USA 84 Theobald’s Road, London WC1X 8RR, UK This book is printed on acid-free paper. Copyright © 2009 Ted Trauner. Published by Elsevier Inc. All rights reserved. No part of this publication may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopy, recording, or any information storage and retrieval system, without permission in writing from the publisher. Permissions may be sought directly from Elsevier’s Science & Technology Rights Department in Oxford, UK: phone: (+44) 1865 843830, fax: (+44) 1865 853333, E-mail: permissions@elsevier. co.uk. You may also complete your request on-line via the Elsevier homepage (http://elsevier. com), by selecting “Customer Support” and then “Obtaining Permissions.” Library of Congress Cataloging-in-Publication Data Trauner, Theodore J. Construction delays : documenting causes, winning claims, and recovering costs / Theodore J. Trauner. – 2nd ed. p. cm. Includes bibliographical references and index. ISBN 978-1-85617-677-4 (hardcover : alk. paper) 1. Construction industry–Management. 2. Production scheduling. I. Title. TH438.T727 2009 692–dc22 2009008998 British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library ISBN 13: 978-1-85617-677-4 For all information on all Elsevier Butterworth-Heinemann publications visit our Web site at www.elsevierdirect.com Printed in the United States of America 09 10 9 8 7 6 5 4 3 2 1 Dedication This book is dedicated to the staff of Trauner Consulting Services, Inc. Their efforts have been an essential part of the research required for this book. Over the years, the staff of Trauner Consulting Services has invested countless hours studying construction delays, learning the nuances of scheduling software, and continuously questioning the approach to a delay analysis with the goal of providing analytically correct and objective assessment of construction delays. v Foreword This book was first written and published in 1990. Over the past 19 years, we have received significant positive feedback on the contents of the book. As part of that feedback process, readers have asked questions and made suggestions con- cerning the content. For that reason, we decided to prepare this second edition. We trust that many of those questions will be answered in the new edition and that we will provide more examples of the proper approach to analyzing delays. Also, scheduling software has become far more powerful. As a consequence, some of the scheduling “rules” are no longer sacrosanct. The power of the software has allowed schedules to expand far beyond the basic “forward and backward pass” days when Critical Path Method (CPM) scheduling was created. For this second reason, we decided to update the information to reflect the subtle and significant changes that one may see when reviewing or analyzing a schedule. We will note the areas where the software may have an effect on how one assesses a schedule and determines the critical path. We have also incorporated more examples and more complex examples. Our first edition kept the information as simple as pos- sible because we wanted our audience to be as broad as possible and still allow everyone to gain a clear understanding of delay analysis. But as the software has grown in power, so, too, has the understanding of our readers. CPM scheduling is far more commonplace in the industry and much better understood. When a construction Project is delayed beyond the Contract completion date or beyond the Contractor’s scheduled completion date, significant additional costs can be experienced by the Contractor, the Owner, or both. Because Contract schedules are so important and delays can be so costly, more and more projects end up in arbitration, litigation, or some form of dispute concerning time-related questions. A judge, jurors, or arbitrators are then faced with the task of sorting out who is to blame from a complex collection of facts and dates. Oftentimes, experts are required both to perform an analysis of the delays that occurred and to provide testimony to explain the analysis. One of the most difficult tasks of the expert is to educate the parties involved so that an understanding can be reached concerning the delays that occurred and who is responsible for them. This book provides the background information necessary to understand delays. This understanding is not geared solely to the context of disputes but rather provides a framework to help prevent disputes from occurring and to resolve questions of time as they arise during the Project. Chapter 1, “Project Scheduling,” provides an overview and definitions of basic scheduling concepts and terms that will be referred to throughout the book. It is not intended as a CPM scheduling primer. Rather, it addresses important xi xii Foreword basic concepts required for using Project schedules. Key elements include float, reviewing and approving schedules, the critical path, and early completion schedules. Chapter 2, “Types of Construction Delays,” explains the basic categories of excusable and nonexcusable delays and the subcategories of compensable and noncompensable delays. It addresses the concept of concurrency and also non- critical delays. This primer in delays prepares the reader for the specific issues covered in succeeding chapters. Chapter 3, “Measuring Delays—the Basics,” explains how to approach the analysis, including the starting points of as-planned schedules and as-built dia- grams and how one must compare the two in order to quantify the delays that have occurred. The question of liability is addressed separately, since this deter- mination is made most expeditiously after the specific delays have been identi- fied. Chapter 4, 5 and 6 travel through the actual process of analyzing delays with bar charts, CPMs, and no schedule. Recognizing that there are numerous approaches used in analyzing delays, Chapter 7 comments on some of the more common approaches used and the strengths and weaknesses associated with them. Damages to the Owner and Contractor are addressed in Chapters 8 through 13. Since inefficiency and acceleration costs are often time-related issues associated with delay, they have been addressed separately in the hopes that some of the myth and magic that surrounds them may be cleared away. Similarly, the topic of costs associated with noncritical delays has been given special attention, since many proj- ects experience these with little or no recognition of the problem. Chapter 14, “Determining Responsibility for Delay,” explains the process used to assess the party who caused the delay. The responsibility for delays is addressed separately from the delay analysis because we believe that this is the proper approach to use: first determine the activities that are delayed and the magnitude of the delay and then address responsibility or liability. Chapter 15, “Risk Management,” could also be called “Prevention of Time- Related Problems,” since it focuses on the delay-related risks of the various par- ties in a construction Project. By maintaining this focus, each of the parties has a tendency to better control time and resolve delay problems as they occur. This book has been written with the hope that a better understanding of delays, time extensions, and delay costs will help to prevent problems rather than foster and fuel the already litigious atmosphere that exists in construction. Bear in mind that the methodology described herein can be applied to any type of Project that (1) has a time constraint and (2) is amenable to schedul- ing and the monitoring and control of time. This category could include sup- ply contracts, manufacturing projects, and research and development projects, as well as traditional construction projects. The approach will be the same for all situations, given a logical and reasoned application within the context of the existing facts. Acknowledgments The authors wish to acknowledge the following individuals whose writing efforts are reflected throughout this book and whose research and dedication brought this revised edition to fruition: John Crane, Sid Scott, Rocco Vespe, Linda Konrath, Anthony Ardito, and Geoff Page. Special recognition goes to Janet Montgomery for creating the graphics and coordinating this book. xiii Introduction to Second Edition Construction is risky business. And while today’s construction projects may be safer than they were in the past, the financial risks continue to be great. Today’s construction projects are bid under fierce competition with little margin and require the coordination of many trades under demanding conditions and chal- lenging time frames. Often, everything does not go according to plan, and the parties to the construction Contract find themselves at odds. Many of the risks that Owners and Contractors face can affect construction time. And the cost of a lost day on a construction Project may be staggering. Unfortunately, the effects on construction time can be difficult to isolate, iden- tify, and quantify. This is true despite the fact that the construction process has employed “modern” scheduling techniques for nearly half a century. More sur- prisingly, even though the power and capabilities of scheduling software have increased considerably in recent years, identifying and accurately quantifying construction delays continues to challenge even the best Project Managers. While the parties’ management teams are able to analyze and assess most factors related to a change, the effect on construction time remains difficult to understand and accurately measure. And so, even though the parties can often reach compromises related to most aspects of a change, it is the delay compo- nent that often prevents settlement. As a result, most construction claims include a component related to delays. Because the expertise required to reliably and convincingly assess delays and delay damages often goes beyond that of the par- ticipants, experts are hired to analyze delays for mediation and trial. This book addresses the topic of construction delays, the resulting effects, and damages. This is a timely subject, since the failure to meet schedules can result in serious consequences with unprecedented cost implications. The finan- cial significance of delays demands that the Project Owner, General Contractor, Construction Manager, Designer, and Subcontractors educate themselves regard- ing delays and the associated added costs. This book is designed to serve as a primer for that education process. Too many texts on this subject focus on the legal perspective, using legal language. This book is intended as a practical, hands-on guide to an area of construction that is not well understood. All construction industry professionals should know the basic types of delays and understand the situations that give rise to entitlement to additional compensation. Most important, they should understand how a Project schedule xv xvi Introduction to Second Edition and Project documentation can be used to determine whether a delay occurred, quantify the delay, and assess the cause of the delay. Furthermore, construc- tion professionals should be able to assess the delay’s effects on the Project and quantify any costs or damages. Many techniques are used to analyze delays. Some of these methods have inherent weaknesses and should be avoided. This book points out the shortcom- ings of these faulty methods and explains how a delay analysis should be per- formed. It then describes—specifically—how the analysis is done with CPM schedules. The discussion will cover the subtleties of the process, such as shifts in the critical path and noncritical delays. The subject of damages is covered in detail, including the major catego- ries of extended field overhead and unabsorbed home office overhead costs. Likewise, the damages suffered by the Owner, either actual or liquidated, are also explained. Finally, a chapter is devoted to managing the risk of delays and time exten- sions from the viewpoints of the various parties to a construction Project. A discussion of early completion schedules and constructive acceleration is also included. The authors’ substantial experience analyzing delays and quantifying dam- ages provides the readers with numerous benefits, including the following: ●●A clear, concise definition of the major types of delays ●●A simple, practical explanation of how delays must be analyzed ●●A detailed explanation of how delays are defined and quantified for projects with CPM schedules, bar charts, or no schedule at all ●●A glimpse of some of the less obvious problems associated with delays, such as delays to noncritical activities ●●An understanding of the shortcomings of some delay analysis methods that may not provide reliable results ●●A detailed understanding of the various areas where costs can increase and how to calculate these costs ●●An understanding of the risks that delays present to various parties to the Project, and how each of those parties can manage those risks An explanation of delays and delay damages, presented in a straightforward, accessible manner, should be useful to public and private Owners, Construction Managers, General Contractors, Subcontractors, Designers, suppliers, and attorneys whose work involves them in the construction industry. Chapter | one Project Scheduling The ProjeCT SChedule If we were to ask a Contractor, a construction Owner, or an Architect if they plan their construction projects, undoubtedly they would respond affirmatively. At the inception of a Project, everyone has some form of a plan as to how the work will be executed. That plan will incorporate many different elements such as the number of workers, the types of trades and Subcontractors, the physical aspects of the Project that affect the sequence of the work, the availability of materials, and the time required to perform the different tasks. While this list of factors that should be incorporated into a plan can be expanded, the concept is pretty straightforward: All elements that relate to the execution of a construction Project should be considered during the planning stage. A Project schedule is a written or graphical representation of the Contractor’s plan for completing a construction Project that emphasizes the elements of time and sequence. The plan will typically identify the major work items (activities) and depict the sequence (logic) in which these work items will be constructed to complete the Project. At its most basic level, a Project schedule will visually illustrate the intended timing of the major work items necessary to demonstrate how and when the Contractor will construct the Project. The Project schedule should include every element of the Project sequenced in a logical order from the beginning of the Project through completion. In addi- tion, the schedule should define specific time periods for each activity in the schedule. The sequencing and summation of the individual time elements will define the overall Project duration. The level of detail shown in a construction schedule will vary, depending on a number of different factors. Those factors include, but are not limited to, the type of schedule used, the Contract require- ments, the nature of the work, the Contractor’s practices, and so on. Overall, the Project schedule should portray in a clear fashion the con- struction tasks that must be performed, the time allocated to each task, and the sequence of the tasks. © 2009 Ted Trauner. Published by Elsevier Inc. All rights reserved. 1 2 Project Scheduling The PurPoSe of a ProjeCT SChedule Just as a bid is an estimate of the costs required to construct a Project, the Project schedule is an estimate of the time required to construct the Project. A Project schedule is a valuable Project control tool that is used by success- ful Project Managers to effectively manage construction projects. As noted earlier, the Project schedule should include every element of the construction Project. As such, it is the primary document in the Project record that can provide a detailed picture of the Project’s planned construction sequence. If a Project schedule is properly developed and updated throughout the dura- tion of the Project, then it will provide periodic snapshots of the plan to com- plete the Project, as it may change over time. If this Project control tool is used properly, it will depict the construction plan to the Project participants, allow management to control and measure the pace of the work, and provide the participants with the information to make timely decisions. effectively depicting and Communicating the Construction Plan Successful Contractors use Project schedules to depict and communicate the construction plan among the Subcontractors and other Project participants. The development of the construction plan should be a collaborative pro- cess that includes the General Contractor and its Subcontractors. Involving the Subcontractors in the development of the construction plan/schedule, will significantly facilitate acceptance by the Subcontractors of the overall approach to build the Project. Additionally, incorporation of the Subcontractors’ means and methods will strengthen the validity of the Project schedule as a tool that accurately depicts the planned construction sequence. Once the General Contractor has a Project schedule that it believes is an accurate representation of the construction plan, the General Contractor should share the schedule with the Owner to demonstrate its plan and to inform the Owner when it will need to perform its obligations, which may include the review and approval of shop drawings and submittals and inspection of the work. Effectively communicating the work plan to all par- ties involved is not only a sound Project management practice, but it also promotes a culture of cooperation and partnering. Additionally, a properly updated Project schedule will also docu- ment changes in the Contractor’s plan to complete the Project. Successful Contractors and Owners know that, as a Project progresses, they may encoun- ter unexpected problems or issues. In response to these, the Contractor may need to alter portions of its construction plan, such as its work sequence, crew sizes, and operating hours. Project schedules should be periodically updated to reflect the Contractor’s then current construction plan. These updates will provide snapshots of the Contractor’s plan as it changes during the course of the Project. Types of Project Schedules 3 Control and Measure the Work A Project schedule that is properly and periodically updated throughout the life of the Project will enable the General Contractor and Owner to accurately track and measure the Project’s progress. Controlling and measuring the work hap- pen at different levels. If the General Contractor has included its Subcontractors in the planning process, then it will be in a better position to track and enforce the agreed upon sequencing and work durations depicted in the schedule. In the same vein, the Owner should also use the schedule to track the Contractor’s progress and keep the stakeholders informed of the Project’s status. Timely decisions In addition to tracking and measuring the Project’s progress, a properly main- tained Project schedule will also enable the parties to identify and deal with unexpected issues as they arise. When a problem is encountered that may delay some element of the Project, the Project participants can use the Project sched- ule as a tool to predict the effect of the delay on the completion of the over- all Project. In addition to predicting the effect of the problem, they can also decide on an appropriate course of action to deal with the problem, which may include accelerating the work, relaxing Contract restrictions to more quickly advance the Project, or deleting work items. This ability to predict and deal with a problem that may delay the Project before it actually does so is perhaps a Project schedule’s most valuable attribute. Most Project Managers can see and deal with problems as they occur. However, good Project Managers can also predict how problems today will affect the Project in a month, in six months, and even farther in the future. Relying on the Project schedule as a planning, scheduling, and management tool will enable Project Managers to more com- petently and reliably control and manage their projects. TyPeS of ProjeCT SCheduleS A Contractor can use many different types of schedules to depict its construction plan. Selection of the most appropriate scheduling technique depends on the size and complexity of the construction Project, the preferences of the entity preparing the schedule, and the scheduling requirements of the Contract. The most common scheduling techniques used for construction projects are narrative schedules, Gantt Charts or bar charts, linear schedules, and Critical Path Method (CPM) schedules. Narrative Schedules Narrative schedules are typically used on very small construction projects that have very few activities. A narrative schedule consists of a narrative descrip- tion of the Contractor’s planned construction sequence and is typically submitted prior to the start of work. For example, a narrative schedule may tell the Owner that the Contractor plans to work across the Project site in an east to west fash- ion. In addition, in the narrative the Contractor should also identify the number
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