Concurrent Engineering: Contemporary issues and modern design tools PDF
Preview Concurrent Engineering: Contemporary issues and modern design tools
Concurrent Engineering To our parents, Abolfazl Parsaei and Barat Atabaki, William H. Sullivan and Kathleen A. Glasstone Concurrent Engineering Contemporary issues and modern design tools Edited by Hamid R. Parsaei Associate Professor Center for Computer-aided Engineering University of Louisville USA and William G. Sullivan Professor Department of Industrial and Systems Engineering Virginia Polytechnic Institute and State University USA SPRINGER-SCIENCE+BUSINESS MEDIA, B.V First edition 1993 © 1993 Springer Science+Business Media Dordrecht Originally published by Chapman & Hali in 1993 Softcover reprint ofthe hardcover lst edition 1993 Typeset in 10/12 Times by Interprint Limited, Malta ISBN 978-1-4613-6336-1 ISBN 978-1-4615-3062-6 (eBook) DOI 10.1007/978-1-4615-3062-6 Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the UK Copyright Designs and Patents Act, 1988, this publication may not be reproduced, stored, or transmitted, in any form or by any means, without the prior permission in writing of the publishers, or in the case of reprographic reproduction only in yaccordance with the terms of the licences issued by the Copyright Licensing Agency în the UK, or in accordance with the terms of licences issued by the appropriate Reproduction Rights Organization outside the UK. Enquîries concerning reproduction outside the terms stated here should be sent to the publishers at the London address printed on this page. The publisher makes no representation, express or implied, wîth regard to the accuracy of the information contained in this book and cannot accept any legal responsîbility or liability for any errors or omissions that may be made. A catalogue record for this book is available from the British Library Library of Congress Cataloging-in-Publication data available Contents List of contributors ix Preface xii Part One ORGANIZATION ISSUES IN CONCURRENT ENGINEERING 1 1. Principles of concurrent engineering 3 Hyeon H. 10, Hamid R. Parsaei and William G. Sullivan 2. Concurrent engineering's roots in the World War II era 24 M. Carl Ziemke and Mary S. Spann 3. Implementation: common failure modes and success factors 42 Stephen Evans 4. Overcoming barriers to the implementation of concurrent engineering 61 Gary A. Maddux and William E. Souder 5. Improving interpersonal communications on multifunctional teams 75 Michael E. Fotta and Ray A. Daley 6. Scheduling of concurrent manufacturing projects 93 Adedeji B. Badiru Part Two TOOLS AND TECHNIQUES OF CONCURRENT ENGINEERING 111 7. Models of design processes 113 Ali Bahrami and Cihan H. Dagli 8. A decision-based approach to concurrent design 127 F arrokh M is tree, Warren Smith and Bert Bras 9. Concurrent optimization of product design and manufacture 159 M asataka Yoshimura 10. Computer-based concurrent engineering systems 184 Michael 1. O'Flynn and M. Munir Ahmad VI Contents 11. Multiattribute design optimization and concurrent engineer- mg 207 Deborah L. Thurston and Angela Locascio 12. Concurrent cell design and cell control system configuration 231 F. Frank Chen 13. A generalized methodology for evaluating manufacturability 248 Srinivasa R. Shankar and David G. Jansson 14. Evaluating product machinability for concurrent engineering 264 Dana S. N au, Guangming Zhang, Satyandra K. Gupta and Raghu R. Karinthi 15. Concurrent optimization of design and manufacturing toler- ances 280 Chun Zhang and Hsu-Pin (Ben) Wang 16. Design for human factors 297 Fariborz Tayyari Part Three COST CONSIDERATIONS IN CONCURRENT ENGINEERING 327 17. Designing to cost 329 Mahendra S. Hundal 18. Economic design in concurrent engineering 352 James S. Noble Part Four ARTIFICIAL INTELLIGENCE IN CONCURRENT ENGINEERING 373 19. Application of expert systems to engineering design 375 Gary P. Moynihan 20. A knowledge-based approach to design for manufacture using features 386 Eoin Molloy and J. Browne 21. Concurrent accumulation of knowledge: a view of concurrent engineering 402 Robert E. Douglas, Jr. and David C. Brown 22. Integrated knowledge systems for adaptive, concurrent design 413 Steven H. Kim Contents Vll 23. Automating design for manufacturability through expert sys- tems approaches 426 A.R. Venkatachalam, Joseph M. Mellichamp and David M. Miller 24. Modeling the design process with Petri nets 447 Andrew Kusiak and Hsu-Hao Yang 25. Neuro-computing and concurrent engineering 465 Cihan H. Dagli, Pipatpong Poshyanonda, and Ali Bahrami Index 487 Contributors M. Munir Ahmad, Department of Mechanical and Production Engin eering, University of Limerick, Plassey Technology Park, Limerick, Ireland. Adedeji B. Badiru, Director, Expert Systems Laboratory, Department of Industrial Engineering, The University of Oklahoma, 202 West Boyd, Suite 124, Norman, OK 73019-0631, USA. Ali Bahrami, Department of Economics and Management, Rhode Island College, Providence, RI 02908, USA. Bert Bars, Systems Design Laboratory, Department of Mechanical Engin eering, College of Engineering, University of Houston, Houston, TX 77204- 4792, USA. David C. Brown, AI Research Group, Computer Science Department, Worcester Polytechnic Institute, Worcester, MA 01609, USA. J. Browne, Computer Integrated Manufacturing Research Unit, University College, Galway, Ireland. F. Frank Chen, Department of Engineering Management, College of Engin eering, The University of Southwestern Louisiana, Lafayette, LA 70504- 2250, USA. Cihan H. Dagli, Intelligent System Center, Department of Engineering Management, University of Missouri-Rolla, Rolla, MO 65401-0249, USA. Ray A. Daley, Concurrent Engineering Research Center, Drawer 2000, West Virginia University, Morgantown, WV 26506, USA. Robert E. Douglas, AI Research Group, Computer Science Department, Worcester Polytechnic Institute, Worcester, MA 01609, USA. Stephen Evans, The CIM Institute, Cranfield Institute of Technology, Cranfield, Bedford, MK43 OAL, USA. Michael E. Fotta, Concurrent Engineering Research Center, Drawer 2000, West Virginia University, Morgantown, WV 26506, USA. Satyandra K. Gupta, Department of Computer Science, University of Mary land, College Park, MD 20742, USA. Mahendra S. Hundal, Department of Mechanical Engineering, The Univer sity of Vermont, Burlington, Vermont 05405, USA. x Contributors David G. Jansson, President, Sugar Tree Technology, 1035 Pearl Street, Boulder, CO 80302, USA. Hyeon H. Jo, Department of Industrial Engineering, University of Louis ville, Louisville, K Y 40292, USA. Raghu R. Karinthi, Department of Computer Science, University of Mary land, College Park, MD 20742, USA. Steven H. Kim, Design Research Institute, 406 Engineering Theory Center, Cornell University, Ithaca, NY 14853, USA. Andrew Kusiak, Intelligent Systems Laboratory, Department of Industrial Engineering, The University of Iowa, Iowa City, IA 52242, USA. Angela Locascio, Decision Systems Laboratory, Department of General Engineering, 117 Transportation Building, University of Illinois at Urbana Champaign, Urbana, IL 61801-2996, USA. Gary A. Maddux, Director, Center for the Management of Science and Technology, University of Alabama in Huntsville, Huntsville, AL 35899, USA. Joseph M. Mellichamp, Department of Management Science and Statistics, University of Alabama, Tuscaloosa, AL 35487, USA. David M. Miller, Department of Management Science and Statistics, Uni versity of Alabama, Tuscaloosa, AL 35487, USA. Farrokh Mistree, School of Mechanical Engineering, College of Engineering, Georgia Institute of Technology, Atlanta, GA 30332-0405, USA. Eoin Molloy, Computer Integrated Manufacturing Research Unit, Univer sity College, Galway, Ireland. Gary P. Moynihan, Department of Industrial Engineering, The University of Alabama, Box 870288, Tuscaloosa, AL 35487-0288, USA. Dana S. Nau, Department of Computer Science, University of Maryland, College Park, MD 20742, USA. James S. Noble, Department of Industrial Engineering, College of Engineer ing, University of Washington, Seattle, WA 98195, USA. Michael J. O'Flynn, Department of Mechanical and Production Engin eering, University of Limerick, Plassey Technology Park, Limerick, Ireland. Hamid R. Parsaei, Department of Industrial Engineering, University of Louisville, Louisville, KY 40292, USA. Pipatpong Poshyanonda, Intelligent Systems Center, Department of Engin eering Management, University of Missouri-Rolla, Rolla, MO 64501-0249, USA. Contributors Xl Srinivasa R. Shankar, Institute for Innovation and Design in Engineering, Department of Mechanical Engineering, Texas A&M University, College Station, TX 77843-3123, USA. Warren Smith, Systems Design Laboratory, Department of Mechanical Engineering, College of Engineering, University of Houston, Houston, TX 77204-4792, USA. William E. Souder, Center for the Management of Science and Technology, University of Alabama in Huntsville, Huntsville, AL 35899, USA. Mary S. Spann, Center for the Management of Science and Technology, University of Alabama in Huntsville, Huntsville, AL 36899, USA. William G. Sullivan, Department of Industrial and Systems Engineering, Virginia Polytechnic Institute, Blacksburg, VA 24061, USA. Fariborz Tayyari, Department of Industrial Engineering, Bradley Univer sity, Peoria, IL 61625, USA. Deborah L. Thurston, Decision Systems Laboratory, Department of General Engineering, 117 Transportation Building, University of Illinois at Urbana Champaign, Urbana, IL 61801-2996, USA. A.R. Venkatachalam, Department of Management Science and Statistics, University of Alabama, Tuscaloosa, AL 35487, USA. Hsu-Pin Wang, Department of Industrial Engineering, College of Engineer ing, University of Iowa, 4130 Engineering Building, Iowa City, IA 52242, USA. Hsu-Hao Yang, Intelligent Systems Laboratory, Department of Industrial Engineering, University of Iowa, Iowa City, IA 52242, USA. Masataka Yoshimura, Department of Precision Engineering, Kyoto Univer sity, Yoshida Honmachi, Sakyo-Ku, Kyoto 606-01, Japan. Chun Zhang, Department of Industrial Engineering, College of Engineering, University ofIowa, 4130 Engineering Building, Iowa City, IA 52242, USA. Guangming Zhang, Department of Computer Science, University of Mary land, College Park, MD 20742, USA. M. Carl Ziemke, Center for the Management of Science and Technology, University of Alabama in Huntsville, Huntsville, AL 36899, USA.
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