computer aided pipe stress analysis caesar ii

52 Pages·2014·7.55 MB·English

COMPUTER AIDED PIPE STRESS ANALYSIS
CAESAR IITM
APPLICATIONS
CAESAR II from COADE evaluates the structural responses and
stresses of piping systems to international codes and standards.
As a registered user (No. 26440) we work with the latest version of the
software to provide comprehensive pipe stress analysis services.
Our COADE qualified engineers develop analysis models, while
clearly indicating areas of concern and providing an excellent idea
of the piping system's flexibility. Colour coded stress models and
animated displacements for any stress load case are available.
Besides the evaluation of a piping system’s response to thermal,
deadweight and pressure loads, CAESAR II analyses the effects of
wind, support settlement, seismic loads and wave loads.
CAESAR II also allows for the detailed modelling of expansion joints
and restraints such as anchors, guides and skids, as well as
selecting the proper springs for supporting systems with large
vertical deflections. Dynamic analysis capabilities include modal,
Isometric View of a Caesar II Model harmonic, response spectrum and time history analysis.
INPUT INFORMATION PIPING CODES AND STANDARDS
The pipe model has to be carefully built from scratch by accurately Analysis can be made to the following international codes,
inputting all the parameters: specifications and standards:
Pipe Diameter ASME American Society of Mechanical Engineers
Pipe Weight / Schedule ASME B31.1 Power Piping
Mill Tolerance ASME B31.2 Fuel Gas Piping
Corrosion Allowance ASME B31.3 Process Piping
Insulation Thickness ASME B31.4 Pipeline Transportation Systems for Liquid
Hydrocarbons and Other Liquids
Ambient Temperature ASME B31.5 Refrigeration Piping
Temperature T1 T2 T3 ASME B31.8 Gas Transmission and Distribution Piping
Pressure P1 P2 Systems
Hydrostatic Test Pressure ASME B31.9 Building Services Piping
ASME B31.11 Slurry Transportation Piping Systems
Fluid Density
Insulation Material and Density BS 806 British - Specification for design and
construction of ferrous piping installations for
Pipe Material; elastic moduli are taken from databases. and in connection with land boilers
Piping Code; allowable stresses are taken from databases. BS 7159 British - Code of practice for design and
construction of glass-reinforced plastic (GRP)
MODEL INFORMATION piping systems for individual plants or sites
CAN Z662 Canadian - Oil & Gas Pipeline Systems
CODETI French - Petrochemical
Pipe bends
DNV Norwegian - Det Norske Veritas
Reducers
EN 13480 European - Metallic Industrial Piping
Rigids (i.e. valves, strainers, etc.)
FDBR German - Piping Code
Tees
GPTC / Z380 American - Guide for Gas Transmission and
Expansion joints
Distribution Piping Systems
HPGSL Japanese - High Pressure Gas Safety Law
Restraints (i.e. anchors, supports, guides, hangers, etc.)
IGE / TD / 12 British - Institute of Gas Engineers
Displacements
ISO 14692 International Organisation for Standardisation
Spring Hangers
Petroleum and natural gas industries -
Flanges
glass-reinforced plastic (GRP) piping
Nozzels
JPI Japanese - Piping Code
Norwegian TBK-6 Norwegian - Piping Code
LOAD CASES PD 8010 British - Code of practice for pipelines
RCC- M French - Nuclear Piping Code
Analysis will be performed in order to assess Static or Dynamic Swedish 1 Swedish - Piping Code
Load Case stresses. Load cases can selected from the following: Stoomwezen Dutch - Piping Code
UKOOA UK Offshore Operators Association
Operating (OPE)
Sustained (SUS) ...and more as new versions of Caesar II are released.
Expansion (EXP)
Occasional (OCC)
Fatigue (FAT)
12/10 E&OE subject to alteration without notification
Tel [phone] PIPE SOLUTIONS LTD
AXIAL EXPANSION JOINTS
Model EJAFN
APPLICATIONS
Axial expansion joints are designed to accommodate thermal pipe
expansion in an axial direction.
These models have stainless steel to ALL wetted parts and can be
used accordingly on steel, stainless steel or copper flanged pipe
systems for the following applications:-
Low Temperature Heating (LTHW)
Medium Temp. Heating (MTHW)
Low Pressure Steam and Condensate
EJAFN (Flanged BS4504 PN16)
Nominal Installation Axial Effective Spring Product
Size DN Length Compression Area Rate AX Code
(mm) (mm) (mm) (cm2) (N/mm) (MODEL-SIZE-OAL-MVT-ENDS)
40 300 40 20 23 EJAFN-040-300-40-PN16
50 300 40 33 39 EJAFN-050-300-40-PN16
65 300 40 51 60 EJAFN-065-300-40-PN16
80 300 40 69 70 EJAFN-080-300-40-PN16
100 300 40 110 105 EJAFN-100-300-40-PN16
125 300 40 172 154 EJAFN-125-300-40-PN16
150 300 40 241 205 EJAFN-150-300-40-PN16
200 300 40 403 296 EJAFN-200-300-40-PN16
250 300 40 611 401 EJAFN-250-300-40-PN16
300 300 40 851 474 EJAFN-300-300-40-PN16
The data above is for non PED and SEP applications only.
For more demanding applications, these expansion joints must not be used.
Refer to other axial expansion joint models.
SPECIFICATION OPERATING PARAMETERS
EJAFN - Flanged model with stainless steel bellows, internal flow sleeve and Flanged model to BS4504 / EN1092 PN16
end fittings flanged to BS4504 / EN1092 PN16, complete with stainless steel Working Temperature = 120 ºC.
van-stone facing (lapped pipe end). Working Pressure = 10 Barg.
Cold Test Pressure = 15 Barg.
Designed to EJMA* Standards. *Expansion Joint Manufacturers Association.
Under pressure equipment regulations, these expansion joints, used with non-dangerous
BS6129 Part 1 applies to the installation. fluids, can be classified according to their nominal size (DN), working pressure (PS) and
state of the intended fluid contents - gas or liquid, as follows:-
Conforms with PED* 97/23/EC. *Pressure Equipment Directive. Gas. If PS=<0.5, then non PED.
If PS=>0.5, DN=<32 or PS×DN=<1000, then PED category SEP*.
Liquid. If PS=<0.5, then non PED.
If PS=>0.5, DN=<200 or PS×DN=<5000 or PS=10, then PED category SEP*.
e.g. 1 Barg. Steam (120ºC) at DN300, PS×DN=1x300=300
3 Barg. Compressed Air at DN300, PS×DN=3x300=900
10 Barg. Water at DN300, PS×DN=10x300=3000
Above category SEP*, these expansion joints must not be used, nor must they be used for
those fluids classified, according to the EC Directive, as dangerous.
*Sound Engineering Practice.
12/10 E&OE subject to alteration without notification
Tel [phone] PIPE SOLUTIONS LTD
AXIAL EXPANSION JOINTS
Model EJAF + EJAFN
APPLICATIONS
Axial expansion joints are designed to accommodate thermal pipe
expansion in an axial direction.
These models have either mixed carbon steel / stainless steel
internal parts OR stainless steel to ALL wetted parts, and can be
used accordingly on steel, stainless steel or copper flanged pipe
systems for the following applications:-
Low Temperature Heating (LTHW)
Medium Temp. Heating (MTHW)
High Temp. Heating (HTHW)
Steam and Condensate
Where required, these models are in accordance with WRAS, for
EJAF(N) the following applications:-
Potable Water Service (Drinking)
Cold Water Service (CWS)
Hot Water Service (HWS)
Nominal Installation Axial Effective Spring Product
Size DN Length Compression Area Rate AX Code
(mm) (mm) (mm) (cm2) (N/mm) (MODEL-SIZE-OAL-MVT-ENDS)
40 350 40 20 36 EJAF(N)-040-350-40-PN##
50 350 40 32 52 EJAF(N)-050-350-40-PN##
65 350 40 49 90 EJAF(N)-065-350-40-PN##
80 350 40 67 105 EJAF(N)-080-350-40-PN##
100 350 40 122 152 EJAF(N)-100-350-40-PN##
125 350 40 176 161 EJAF(N)-125-350-40-PN##
150 350 40 258 230 EJAF(N)-150-350-40-PN##
200 350 40 414 272 EJAF(N)-200-350-40-PN##
250 350 40 658 386 EJAF(N)-250-350-40-PN##
300 350 40 904 434 EJAF(N)-300-350-40-PN##
350 350 40 1171 535 EJAF(N)-350-350-40-PN##
400 350 40 1515 688 EJAF(N)-400-350-40-PN##
450 350 40 1886 764 EJAF(N)-450-350-40-PN##
500 350 40 2324 1053 EJAF(N)-500-350-40-PN##
600 350 40 3274 1236 EJAF(N)-600-350-40-PN##
The data above is typical for SEP applications.
For more demanding applications, the length, movement, effective area and spring rate will
be dependant upon the design for the pressure and temperature of the fluid conveyed.
SPECIFICATION OPERATING PARAMETERS
EJAF - Flanged model with stainless steel bellows, internal flow sleeve and Flanged models to BS4504 / EN1092 PN16
carbon steel fixed flanges. Working Temperature = 120 ºC.
Working Pressure = 16 Barg.
EJAFN - Flanged model with stainless steel bellows, internal flow sleeve and Cold Test Pressure = 24 Barg.
carbon steel flanges with stainless steel van-stone facing (lapped pipe end). WRAS Approved models - Max. Working Temperature = 90 ºC.
Solid stainless steel fixed flanges may be used instead, especially at smaller
nominal pipe sizes. Bespoke models are designed to suit the pressure and temperature of the
fluid conveyed in compliance with PED 97/23/EC. As a guide, the operating
EJAFN(E) when suffixed “(WRAS)” indicates accordance with WRAS*, parameters are based on pressure / temperature ratings for ferritic steel
approval number 0705086. *Water Regulations Advisory Scheme. flanges from BS4504 / EN1092, where the working pressure is reduced at
elevated working temperatures.
Designed to EJMA* Standards. *Expansion Joint Manufacturers Association.
Working Temp. Maximum non-shock Working Pressure for
BS6129 Part 1 applies to the installation. Up to PN6 PN10 PN16 PN25
120 ºC. 6.0 Barg. 10.0 Barg. 16.0 Barg. 25.0 Barg.
Conforms with PED* 97/23/EC. *Pressure Equipment Directive. 150 ºC. 5.4 Barg. 9.0 Barg. 14.4 Barg. 22.5 Barg.
200 ºC. 4.8 Barg. 8.0 Barg. 12.8 Barg. 20.0 Barg.
250 ºC. 4.2 Barg. 7.0 Barg. 11.2 Barg. 17.5 Barg.
300 ºC. 3.6 Barg. 6.0 Barg. 9.6 Barg. 15.0 Barg.
12/10 E&OE subject to alteration without notification
Tel [phone] PIPE SOLUTIONS LTD
AXIAL EXPANSION JOINTS
Model EJATN
APPLICATIONS
Axial expansion joints are designed to accommodate thermal pipe
expansion in an axial direction.
These models have stainless steel to ALL wetted parts and can be
used accordingly on steel, stainless steel or copper press-fit pipe
systems for the following applications:-
Low Temperature Heating (LTHW)
Medium Temp. Heating (MTHW)
Low Pressure Steam and Condensate
Solar Heating Systems
EJATN (Precision Tube Ends) Where required, these models are in accordance with WRAS, for
the following applications:-
Potable Water Service (Drinking)
Cold Water Service (CWS)
Hot Water Service (HWS)
Pipe Installation Axial Effective Spring Product
Size OD Length Compression Area Rate AX Code
(mm) (mm) (mm) (cm2) (N/mm) (MODEL-SIZE-OAL-MVT-ENDS)
15 167 20 3.4 31 EJATN(E)-015-167-20-TUBE
18 166 20 4.2 63 EJATN(E)-018-166-20-TUBE
22 187 20 7.6 81 EJATN(E)-022-187-20-TUBE
28 210 25 10.7 58 EJATN(E)-028-210-25-TUBE
35 218 25 14.6 75 EJATN(E)-035-218-25-TUBE
42 240 25 18.3 89 EJATN(E)-042-240-25-TUBE
54 261 30 30.5 92 EJATN(E)-054-261-30-TUBE
*67 - - - - EJATN(E)-067-###-30-TUBE
*76 275 30 52.5 60 EJATN(E)-076-275-30-TUBE
*89 289 30 73.2 82 EJATN(E)-089-289-30-TUBE
108 345 30 115.0 92 EJATN(E)-108-345-30-TUBE
*66.7 actual The data above is typical for SEP applications.
*76.1 actual For more demanding applications, the length, movement, effective area and spring rate will
*88.9 actual be dependant upon the design for the pressure and temperature of the fluid conveyed.
SPECIFICATION OPERATING PARAMETERS
EJATN - Tube end model with stainless steel bellows and stainless steel EJATN(E) - Tube End model
precision tube ends for use with press-fit pipe systems such as Gerberit Working Temperature = 120 ºC.
Mapress ®, Yorkshire Xpress ®, Comap Sudopress ®, etc. Working Pressure = 10 Barg.
Cold Test Pressure = 15 Barg.
EJATNE - As above but complete with external protective shroud.
EJATN(E) when suffixed “(WRAS)” indicates accordance with WRAS*, WRAS Approved model
approval number 0705086. *Water Regulations Advisory Scheme. Working Temperature= 90 ºC.
EJATN(E) when suffixed “(SOLAR)” indicates accordance with SOLAR SOLAR Systems model
systems. Working Temperature= 180 ºC.
Designed to EJMA* Standards. *Expansion Joint Manufacturers Association. Reduce the working pressure at elevated working temperatures.
BS6129 Part 1 applies to the installation. Also available with threaded stainless steel ends for use with threaded
systems to BS21 / ISO7.
Conforms with PED* 97/23/EC. *Pressure Equipment Directive.
12/10 E&OE subject to alteration without notification
Tel [phone] PIPE SOLUTIONS LTD
AXIAL EXPANSION JOINTS
Model EJATN
APPLICATIONS
Axial expansion joints are designed to accommodate thermal pipe
expansion in an axial direction.
These models have stainless steel to ALL wetted parts and can be
used accordingly on steel, stainless steel or copper threaded pipe
systems for the following applications:-
Low Temperature Heating (LTHW)
Medium Temp. Heating (MTHW)
Low Pressure Steam and Condensate
Solar Heating Systems
Where required, these models are in accordance with WRAS, for
EJATN (Threaded BS21 / ISO7) the following applications:-
Potable Water Service (Drinking)
Cold Water Service (CWS)
Hot Water Service (HWS)
Nominal Installation Axial Effective Spring Product
Size DN Length Compression Area Rate AX Code
(mm) (mm) (mm) (cm2) (N/mm) (MODEL-SIZE-OAL-MVT-ENDS)
15 200 25 5 34 EJATN(E)-015-200-25-BSPT
20 200 25 8 35 EJATN(E)-020-200-25-BSPT
25 200 25 11 36 EJATN(E)-025-200-25-BSPT
32 210 25 18 38 EJATN(E)-032-210-25-BSPT
40 220 25 22 40 EJATN(E)-040-220-25-BSPT
50 250 25 37 76 EJATN(E)-050-250-25-BSPT
65 240 25 EJATN(E)-065-240-25-BSPT
80 250 25 EJATN(E)-080-250-25-BSPT
15 330 50 5 17 EJATN(E)-015-330-50-BSPT
20 330 50 8 17 EJATN(E)-020-330-50-BSPT
25 330 50 11 18 EJATN(E)-025-330-50-BSPT
32 340 50 18 19 EJATN(E)-032-340-50-BSPT
40 340 50 22 20 EJATN(E)-040-340-50-BSPT
50 370 50 37 38 EJATN(E)-050-370-50-BSPT
The data above is typical for SEP applications.
For more demanding applications, the length, movement, effective area and spring rate will
be dependant upon the design for the pressure and temperature of the fluid conveyed.
SPECIFICATION OPERATING PARAMETERS
EJATN - Threaded model with stainless steel bellows, internal flow sleeve EJATN(E) - Threaded model to BS21 / ISO7
and stainless steel end fittings threaded to BS21 / ISO7. Working Temperature = 120 ºC.
Working Pressure = 10 Barg.
EJATNE - As above but complete with external protective shroud. Cold Test Pressure = 15 Barg.
EJATN(E) when suffixed “(WRAS)” indicates accordance with WRAS*, WRAS Approved model - Max. Working Temperature = 90 ºC.
approval number 0705086. *Water Regulations Advisory Scheme.
EJATN(E) when suffixed “(SOLAR)” indicates accordance with SOLAR SOLAR Systems model - Max. Working Temperature = 180 ºC.
systems.
Designed to EJMA* Standards. *Expansion Joint Manufacturers Association. Reduce the working pressure at elevated working temperatures.
BS6129 Part 1 applies to the installation. Also available with precision stainless steel tube ends for use with press-fit
systems such as Gerberit Mapress ®, Yorkshire XPress ®, Comap
Conforms with PED* 97/23/EC. *Pressure Equipment Directive. Sudopress ®.
12/10 E&OE subject to alteration without notification
Tel [phone] PIPE SOLUTIONS LTD
LATERAL EXPANSION JOINTS
Model EJLF + EJLFN
APPLICATIONS
Lateral expansion joints are designed to accommodate thermal
pipe expansion in a lateral direction.
These models have either mixed carbon steel / stainless steel
internal parts OR stainless steel to ALL wetted parts, and can be
used accordingly on steel and copper pipes for the following
applications:-
Low Temperature Heating (LTHW)
Medium Temp. Heating (MTHW)
High Temp. Heating (HTHW)
Domestic Hot Water (DHWS)
Steam and Condensate
EJLF(N) (with differing restraint types)
Nominal Installation Lateral Force to Angular Product
Size Length Deflection Deflect Rate Code
(mm) (mm) (mm) (N) (Nm/deg) (model-size-length-mvt)
40 600 25 80 N EJLF(N)-040-0600-25
50 600 25 80 O EJLF(N)-050-0600-25
65 600 25 100 T EJLF(N)-065-0600-25
80 700 25 150 EJLF(N)-080-0700-25
100 700 25 170 A EJLF(N)-100-0700-25
125 750 25 290 P EJLF(N)-125-0750-25
150 750 25 700 P EJLF(N)-150-0750-25
200 800 25 1400 L EJLF(N)-200-0800-25
250 800 25 2500 I EJLF(N)-250-0800-25
300 1000 25 3600 C EJLF(N)-300-1000-25
350 1000 25 3980 A EJLF(N)-350-1000-25
400 1000 25 5100 B EJLF(N)-400-1000-25
450 1000 25 7200 L EJLF(N)-450-1000-25
500 1000 25 9650 E EJLF(N)-500-1000-25
Add 300mm for each
extra 25mm lateral
deflection
SPECIFICATION OPERATING PARAMETERS
EJLF - Flanged model with stainless steel bellows and internal flow These models are designed to suit the pressure and temperature of
sleeve, carbon steel intermediate tube and flanges. the media conveyed in compliance with PED 97/23/EC. As a guide,
the operating parameters are based on pressure / temperature
EJLFN - Flanged model with stainless steel bellows, internal flow ratings for ferritic steel flanges from BS4504, where the working
sleeve, intermediate tube and carbon steel flanges with stainless pressure is reduced at elevated working temperatures.
steel van-stone facing (lapped pipe end).
Working Temp. Maximum non-shock Working Pressure for
Designed to EJMA* Standards. *Expansion Joint Manufacturers Association. Up to PN6 PN10 PN16 PN25
120 ºC. 6.0 Barg. 10.0 Barg. 16.0 Barg. 25.0 Barg.
BS6129 Part 1 applies to the installation. 150 ºC. 5.4 Barg. 9.0 Barg. 14.4 Barg. 22.5 Barg.
200 ºC. 4.8 Barg. 8.0 Barg. 12.8 Barg. 20.0 Barg.
250 ºC. 4.2 Barg. 7.0 Barg. 11.2 Barg. 17.5 Barg.
Conforms with PED* 97/23/EC. *Pressure Equipment Directive. 300 ºC. 3.6 Barg. 6.0 Barg. 9.6 Barg. 15.0 Barg.
05/07 E&OE
Tel [phone] PIPE SOLUTIONS LTD
HINGED EXPANSION JOINTS
Model EJHF + EJHFN
APPLICATIONS
Hinged expansion joints are designed to accommodate thermal
pipe expansion when used in sets of two or three.
These models have either mixed carbon steel / stainless steel
internal parts OR stainless steel to ALL wetted parts, and can be
used accordingly on steel, stainless steel or copper pipe systems
for the following applications:-
Low Temperature Heating (LTHW)
Medium Temp. Heating (MTHW)
High Temp. Heating (HTHW)
Domestic Hot Water (DHWS)
Steam and Condensate
EJHF(N)
Nominal Installation Angular Force to Spring Product
Size DN Length Deflection Deflect Rate ANG Code
(mm) (mm) (deg) (N) (Nm/deg) (MODEL-SIZE-OAL-MVT-ENDS)
40 200 5 41.5 8.3 EJHF(N)-040-200-5-PN##
50 133 5 41.5 8.3 EJHF(N)-050-133-5-PN##
65 133 5 50.5 10.1 EJHF(N)-065-133-5-PN##
80 133 5 157.0 31.4 EJHF(N)-080-133-5-PN##
100 133 5 304.0 60.8 EJHF(N)-100-133-5-PN##
125 199 6 217.2 36.2 EJHF(N)-125-199-6-PN##
150 199 6 331.8 55.3 EJHF(N)-150-199-6-PN##
200 212 7 749.7 107.1 EJHF(N)-200-212-7-PN##
250 212 7 1344 192 EJHF(N)-250-212-7-PN##
300 212 7 2135 305 EJHF(N)-300-212-7-PN##
350 230 5 2945 589 EJHF(N)-350-230-5-PN##
400 230 5 4220 844 EJHF(N)-400-230-5-PN##
450 240 5 6070 1214 EJHF(N)-450-240-5-PN##
500 250 5 8105 1621 EJHF(N)-500-250-5-PN##
The data above is typical for SEP applications.
For more demanding applications, the length, movement, deflection force and spring rate will
be dependant upon the design for the pressure and temperature of the fluid conveyed.
SPECIFICATION OPERATING PARAMETERS
EJHF - Flanged model with stainless steel bellows and internal flow sleeve, Bespoke models are designed to suit the pressure and temperature of the
carbon steel hinges and fixed flanges. fluid conveyed in compliance with PED 97/23/EC. As a guide, the operating
parameters are based on pressure / temperature ratings for ferritic steel
EJHFN - Flanged model with stainless steel bellows and internal flow sleeve, flanges from BS4504 / EN1092, where the working pressure is reduced at
carbon steel hinges and flanges with stainless steel van-stone facing (lapped elevated working temperatures.
pipe end).
Working Temp. Maximum non-shock Working Pressure for
Designed to EJMA* Standards. *Expansion Joint Manufacturers Association. Up to PN6 PN10 PN16 PN25
120 ºC. 6.0 Barg. 10.0 Barg. 16.0 Barg. 25.0 Barg.
BS6129 Part 1 applies to the installation. 150 ºC. 5.4 Barg. 9.0 Barg. 14.4 Barg. 22.5 Barg.
200 ºC. 4.8 Barg. 8.0 Barg. 12.8 Barg. 20.0 Barg.
Conforms with PED* 97/23/EC. *Pressure Equipment Directive. 250 ºC. 4.2 Barg. 7.0 Barg. 11.2 Barg. 17.5 Barg.
300 ºC. 3.6 Barg. 6.0 Barg. 9.6 Barg. 15.0 Barg.
NOTE: the force to deflect assumes 1m between the hinge pins of 2 units.
12/10 E&OE subject to alteration without notification
Tel [phone] PIPE SOLUTIONS LTD
GIMBAL EXPANSION JOINTS
Model EJGF + EJGFN
APPLICATIONS
Gimbal expansion joints are designed to accommodate thermal
pipe expansion when used in sets of two or three.
These models have either mixed carbon steel / stainless steel
internal parts OR stainless steel to ALL wetted parts, and can be
used accordingly on steel, stainless steel or copper pipe systems
for the following applications:-
Low Temperature Heating (LTHW)
Medium Temp. Heating (MTHW)
High Temp. Heating (HTHW)
Domestic Hot Water (DHWS)
Steam and Condensate
EJGF(N)
Nominal Installation Angular Force to Spring Product
Size DN Length Deflection Deflect Rate ANG Code
(mm) (mm) (deg) (N) (Nm/deg) (MODEL-SIZE-OAL-MVT-ENDS)
40 200 5 41.5 8.3 EJGF(N)-040-200-5-PN##
50 180 5 41.5 8.3 EJGF(N)-050-180-5-PN##
65 180 5 50.5 10.1 EJGF(N)-065-180-5-PN##
80 180 5 157.0 31.4 EJGF(N)-080-180-5-PN##
100 180 5 304.0 60.8 EJGF(N)-100-180-5-PN##
125 225 6 217.2 36.2 EJGF(N)-125-225-6-PN##
150 225 6 331.8 55.3 EJGF(N)-150-225-6-PN##
200 250 7 749.7 107.1 EJGF(N)-200-250-7-PN##
250 250 7 1344 192 EJGF(N)-250-250-7-PN##
300 250 7 2135 305 EJGF(N)-300-250-7-PN##
350 270 5 2945 589 EJGF(N)-350-270-5-PN##
400 270 5 4220 844 EJGF(N)-400-270-5-PN##
450 290 5 6070 1214 EJGF(N)-450-290-5-PN##
500 300 5 8105 1621 EJGF(N)-500-300-5-PN##
The data above is typical for SEP applications.
For more demanding applications, the length, movement, deflection force and spring rate will
be dependant upon the design for the pressure and temperature of the fluid conveyed.
SPECIFICATION OPERATING PARAMETERS
EJGF - Flanged model with stainless steel bellows and internal flow sleeve, Bespoke models are designed to suit the pressure and temperature of the
carbon steel hinges, gimbal ring and fixed flanges . fluid conveyed in compliance with PED 97/23/EC. As a guide, the operating
parameters are based on pressure / temperature ratings for ferritic steel
EJGFN - Flanged model with stainless steel bellows and internal flow sleeve, flanges from BS4504 / EN1092, where the working pressure is reduced at
carbon steel hinges, gimbal ring and flanges with stainless steel van-stone elevated working temperatures.
facing (lapped pipe end).
Working Temp. Maximum non-shock Working Pressure for
Designed to EJMA* Standards. *Expansion Joint Manufacturers Association. Up to PN6 PN10 PN16 PN25
120 ºC. 6.0 Barg. 10.0 Barg. 16.0 Barg. 25.0 Barg.
BS6129 Part 1 applies to the installation. 150 ºC. 5.4 Barg. 9.0 Barg. 14.4 Barg. 22.5 Barg.
200 ºC. 4.8 Barg. 8.0 Barg. 12.8 Barg. 20.0 Barg.
Conforms with PED* 97/23/EC. *Pressure Equipment Directive. 250 ºC. 4.2 Barg. 7.0 Barg. 11.2 Barg. 17.5 Barg.
300 ºC. 3.6 Barg. 6.0 Barg. 9.6 Barg. 15.0 Barg.
NOTE: the force to deflect assumes 1m between the hinge pins of 2 units.
12/10 E&OE subject to alteration without notification
Tel [phone] PIPE SOLUTIONS LTD
EXHAUST / FLUE EXPANSION JOINTS
Model EJXAF + EJXAW
APPLICATIONS
Exhaust expansion joints are designed to accommodate extremes
of thermal pipe expansion in exhaust lines, flues and chimneys.
These models have either carbon steel or stainless steel parts to
suit the temperature and corrosive properties of the gas flowing
through them.
They can be used accordingly for the following applications:-
EJXAF
Combined Heat & Power (CHP)
Generator Sets
Boiler Plant Flues
Engine Exhausts
EJXAW
Nominal Installation Axial Effective Spring Product
Size DN Length Movement Area Rate AX Code
(mm) (mm) (mm) (cm2) (N/mm) (MODEL-SIZE-OAL-MVT-ENDS)
200 +/-50 469 36 EJXAF-200-###-50/50-PN##
250 +/-50 700 44 EJXAF-250-###-50/50-PN##
300 LENGTH +/-50 958 53 EJXAF-300-###-50/50-PN##
350 DEPENDS +/-50 1198 62 EJXAF-350-###-50/50-PN##
400 ON +/-50 1530 70 EJXAF-400-###-50/50-PN##
450 FLANGE +/-50 1902 83 EJXAF-450-###-50/50-PN##
500 TABLE +/-50 2315 88 EJXAF-500-###-50/50-PN##
600 +/-50 3278 106 EJXAF-600-###-50/50-PN##
800 +/-50 5333 TBA EJXAF-800-###-50/50-PN##
200 320 +/-50 469 36 EJXAW-200-320-50/50-WELD
250 320 +/-50 700 44 EJXAW-250-320-50/50-WELD
300 320 +/-50 958 53 EJXAW-300-320-50/50-WELD
350 320 +/-50 1198 62 EJXAW-350-320-50/50-WELD
400 320 +/-50 1530 70 EJXAW-400-320-50/50-WELD
450 320 +/-50 1902 83 EJXAW-450-320-50/50-WELD
500 320 +/-50 2315 88 EJXAW-500-320-50/50-WELD
600 320 +/-50 3278 106 EJXAW-600-320-50/50-WELD
800 330 +/-50 5333 TBA EJXAW-800-330-50/50-WELD
SPECIFICATION OPERATING PARAMETERS
EJXAF - Flanged model with stainless steel bellows, internal flow sleeve and Bespoke models are designed to suit extremes of working temperature.
carbon steel fixed flanges. Expansion rates for exhaust temperatures of different flue materials are
shown as follows:
EJXAW - Weld end model with stainless steel bellows, internal flow sleeve
and carbon steel or stainless steel weld ends. Stainless Steel 18/8
At 200 ºC. Exp.Rate = 3.4mm/m
At 300 ºC. Exp.Rate = 5.2mm/m
At 400 ºC. Exp.Rate = 7.1mm/m
Models with movements other than those stated above can be designed and At 500 ºC. Exp.Rate = 9.2mm/m
manufactured to order. At 600 ºC. Exp.Rate = 11.2mm/m
Carbon Steel, Carbon Mo., Low Cr.Mo. (<3%Cr.)
At 200 ºC. Exp.Rate = 2.4mm/m
At 300 ºC. Exp.Rate = 3.8mm/m
At 400 ºC. Exp.Rate = 5.3mm/m
At 500 ºC. Exp.Rate = 7.0mm/m
At 600 ºC. Exp.Rate = 8.7mm/m
Design Pressure = 0.5 Barg.
Cold Test Pressure = 1.0 Barg.
12/10 E&OE subject to alteration without notification
Tel [phone] PIPE SOLUTIONS LTD
CLEATED ANCHOR BRACKETS
Model CAB
APPLICATIONS
These anchors consist of a series of stainless steel or steel pipe
clamp bands which are in turn bolted to plated steel angle cleats to
allow full adjustment for pipe height and slope.
Stainless steel clamps can be used with stainless steel, carbon
H
steel and copper thin-walled press-fit pipe systems as well as
traditional copper brazed, soldered or compression jointed pipe
systems.
Heavier steel clamps are suited more to thicker wall scheduled tube
welded, threaded or flanged pipe systems.
W
L
These models can be used accordingly on stainless steel, carbon
CAB steel or copper pipes for the following applications:-
Low Temperature Heating (LTHW)
Medium Temp. Heating (MTHW)
High Temp. Heating (HTHW)
Domestic Hot Water (DHWS)
Steam and Condensate
Pipe To Suit Pipe Height to Width Length Product
Size O.D. Range Pipe Axis Code
(mm) (mm) (mm) (mm) (mm) (MODEL-SIZE-DIA.RANGE)
15 12 - 15 50 min. / 70 max. 133 120 CAB1(SS)-015-(012-015)
18 18 - 22 50 min. / 70 max. 140 120 CAB1(SS)-018-(018-022)
22 18 - 22 50 min. / 70 max. 140 120 CAB1(SS)-022-(018-022)
28 24 - 28 50 min. / 70 max. 147 120 CAB1(SS)-028-(024-028)
35 35 - 37 50 min. / 70 max. 157 120 CAB1(SS)-035-(035-037)
42 40 - 44 50 min. / 70 max. 165 120 CAB1(SS)-042-(040-044)
54 54 - 58 50 min. / 70 max. 179 120 CAB1(SS)-054-(054-058)
67 67 - 71 50 min. / 70 max. 193 120 CAB1(SS)-067-(067-071)
76 74 - 78 70 min. / 130 max. 246 150 CAB2(SS)-076-(074-078)
89 86 - 90 70 min. / 130 max. 258 150 CAB2(SS)-089-(086-090)
108 102 - 108 70 min. / 130 max. 276 150 CAB2(SS)-108-(102-108)
15 19 - 22 70 min. / 130 max. 188 150 CAB2(BLK)-015-(19-22)
20 24 - 27 70 min. / 130 max. 196 150 CAB2(BLK)-020-(24-27)
25 31 - 34 70 min. / 130 max. 202 150 CAB2(BLK)-025-(31-34)
32 40 - 43 70 min. / 130 max. 212 150 CAB2(BLK)-032-(40-43)
40 46 - 49 70 min. / 130 max. 218 150 CAB2(BLK)-040-(46-49)
50 58 - 61 70 min. / 130 max. 238 150 CAB2(BLK)-050-(58-61)
65 73 - 77 70 min. / 130 max. 252 150 CAB2(BLK)-065-(73-77)
80 86 - 89 70 min. / 130 max. 266 150 CAB2(BLK)-080-(86-89)
100 112 - 115 85 min. / 145 max. 318 250 CAB3(BLK)-100-(112-115)
125 138 - 141 85 min. / 145 max. 344 250 CAB3(BLK)-125-(138-141)
150 166 - 169 85 min. / 145 max. 372 250 CAB3(BLK)-150-(166-169)
200 216 - 220 85 min. / 145 max. 424 250 CAB3(BLK)-200-(216-220)
SPECIFICATION OPERATING PARAMETERS
CAB(SS) - an assembly of formed BZP steel angle cleats and CAB(SS) and CAB(BLK) models
formed stainless steel clamps. To suit copper pipe to BS2871 / Upper Temperature Limit = 200 ºC
EN1057 or steel and stainless steel pipes of the same outside Lower Temperature Limit = 0 ºC
diameter, such as used with press-fit pipe systems. Designed to
clamp the pipe. CAB(BZP) and CAB(MFP) models
Upper Temperature Limit = 200 ºC
CABS(BLK) - as above, but with heavier formed self-colour (black) Lower Temperature Limit = 0 ºC
steel clamps, to DIN3567A, which also allows welding to steel pipe.
CAB(NYL) model
CABS(BZP) - as above, but with formed BZP steel clamps. Upper Temperature Limit = 100 ºC
Lower Temperature Limit = 0 ºC
CABS(NYL) - as above, but with formed nylon coated steel clamps.
CABS(MFP) - an assembly of heavy duty formed BZP steel angle
cleats and 1 or 2 extra heavy duty formed BZP steel clamps, each
with four M16 fastenings. When used on vertical pipes, 'safety stops' must be brazed or
welded to the pipe wall to prevent the pipe from slipping and
To suit steel pipe to BS1387 / EN10255, BS3601, or ANSI B36.10. dropping if the pipe clamps are insuffiently tightened.
12/10 E&OE subject to alteration without notification
Tel [phone] A PIPE SOLUTIONS LTD