THE COMMON SENSE APPROACH TO HAZARDOUS MATERIALS THIRD EDITION FRANK L. FIRE Disclaimer The recommendations, advice, descriptions, and the methods in this book are presented solely for educational purposes. The author and publisher assume no liability whatsoever for any loss or damage that results from the use of any of the material in this book. Use of the material in this book is solely at the risk of the user. Copyright © 2009 by PennWell Corporation 1421 South Sheridan Road Tulsa, Oklahoma 74112-6600 USA 800.752.9764 +1.918.831.9421 [email protected] www.FireEngineeringBooks.com www.pennwellbooks.com www.pennwell.com Marketing: Jane Green National Account Executive: Beth Kershner Director: Mary McGee Managing Editor: Jerry Naylis Production Manager: Sheila Brock Production Editor: Tony Quinn Cover Designer: Alan McCuller Book Layout: Lapiz Digital Services Library of Congress Cataloging-in-Publication Data Fire, Frank L., 1937- The common sense approach to hazardous materials / Frank L. Fire. -- 3rd ed. p. cm. Includes bibliographical references and index. ISBN 978-1-59370-194-9 1. Hazardous substances. I. Title. T55.3.H3F57 2009 604.7--dc22 2009008679 All rights reserved. No part of this book may be reproduced, stored in a retrieval system, or transcribed in any form or by any means, electronic or mechanical, including photocopying and recording, without the prior written permission of the publisher. Printed in the United States of America 1 2 3 4 5 13 12 11 10 09 INTRODUCTION The subject of hazardous materials is not complicated. What iscomplex, however, is the myriad of chemical compounds and other substances that make up the total list of hazardous materials. The names of some of the materials are downright stupefying, tongue twisting, and mind-boggling. Do not be intimidated by the topic. Do not think you have to memorize lists of thousands of chemicals and try to pronounce each name correctly, because you don’t. The goal of this book is recognition. It is written so that when you do encounter a hazardous material, you will recognize it as a hazardous material, and you will also recognize the hazard class to which it belongs. Therefore, if you concentrate on the hazards of the top 150 or so chemicals, you will be able to recognize probably 90% of the hazardous materials that will be involved in an incident to which you must respond. Knowing the hazard class to which these belong will prepare you to handle all members of that class safely. This strategy also holds true for chemical warfare agents. By recognizing to which class each of these chemicals belong, you will be aware of the hazards and understand how to protect yourself while you go about mitigating the incident. The list of the most likely chemical substances to be involved in an incident is not hard to produce, once it is known what chemicals are manufactured in the largest quantity in the United States and which are most often shipped. With the exception of radioactive materials, these substances will be the ones encountered most often. These include oxygen, nitrogen, ammonia, and so on. Of course, sulfuric and nitric acids are on the list, but these are not difficult to memorize. There are some substances with difficult names, but those can be handled with a little memorization work. The advent of the OSHA Hazard Communication Standard and SARA Title III drew increasing attention to hazardous materials and the dangers they present to workers exposed to those hazardous materials in the workplace. They also highlighted the hazards present in communities surrounding locations where hazardous materials are stored or used, or both. Members of the state emergency response commissions and the local emergency response committees mandated by SARA Title III are additional people who require education about hazardous materials. Every state now has a team of trained responders to aid local hazardous materials response teams when they need help in responding to a major incident. These units are part of the National Guard organization of each state and are designated Civil Support Teams. They were originally authorized as Weapons of Mass xxvii Destruction/Civil Support Teams but are trained to assist in hazardous materials incidents and the use of chemical warfare agents. Today, the hazardous materials problem is even greater, but the emphasis has shifted to the problem of detecting terrorists and responding to incidents caused by chemical and/or biological attacks. The term firefighter is used extensively in this book, but it has several meanings.It is used to refer to either a male or a female firefighter, whether paid, volunteer, or a hybrid of the two. It may also refer to a public or private firefighter or a member of an industrial brigade. The term emergency responder should apply to anyone who is a first responder to a hazardous materials incident, whether that person is a policeman, deputy sheriff, state highway patrolman, disaster worker, security guard, factory worker trained in such responses, the aforementioned National Guard team, or a lab technician who has volunteered to help with a spill in the laboratory. That person may be an insurance underwriter, the manager of a chemical plant, or a dispatcher or worker in a truck terminal. The key definition includes anyone who has any responsibility to report, respond to, or take part in the handling of a hazardous materials incident. The hazardous materials problem is not a new one. That problem has been with us since the advent of the flammable liquids that we use to fuel our automobiles, as well as the oils, gases, and other materials used to heat or light our homes, and the raw materials to make the products we demand as consumers. This problem has been escalating at an alarming rate ever since. With the standard of living increasing in this country, and everyone wanting to increase his or her living standard to keep up with the neighbors, the demand for new products, and therefore new chemicals and chemical reactions, is increasing rapidly. Inherent in this increased demand for new products is the increased demand for the raw materials that are used to make these products. More often than not, many of the raw materials used along the line are hazardous in one or more ways. In addition to these raw materials, the manufacturing processes themselves may be hazardous. The firefighter, as well as other emergency responders, must be aware of these new hazardous materials and new hazards and be prepared to know how to handle them safely. Today’s firefighter must learn the characteristics of these new hazardous materials and how they can harm him, his colleagues, the taxpayers who pay his salary, any and all innocent bystanders, the environment, and exposed property. Little will be said in this book about the exposed property and the environment, but this fact does not indicate that the protection of these entities is not important. Protection of the first responder (through the ability xxviii The Common Sense Approach to Hazardous Materials, 3rd Edition to recognize the presence of a hazardous material) is the goal of this book; protection of property and the environment are topics for other books. As mentioned previously, the new hazard of chemical warfare agents and the special circumstances surrounding their deployment and use by those determined to cause death, injury, destruction, and pandemonium have brought added dangers to emergency responders. The desired outcome of a course based on this text is to provide first responders with the knowledge to recognize the dangers that exist. This may never be more important than in the response to incidents involving chemical warfare agents. The emphasis in this book will be on the number one exposure in any and all fire situations and hazardous materials incidents—the firefighter. The firefighter is alwaysthe number one exposure in any situation to which he or she is expected to respond. The problem is that the firefighter who does not believe this basic premise will not usually act accordingly. The firefighter must accept the position of number one exposure in order to be effective in doing the necessary assigned job. A firefighter who is not concerned with proper personal protection will be injured or killed and will not be able to effect life rescue. Even if no life is threatened, the injured or dead firefighter becomes a liability in the incident, rather than an asset. Attention that should be paid to gaining control of the incident is focused instead on the rescue of an improperly protected firefighter. The chemical warfare agent incident may bring more emergency responders than ever before. State governments now have Civil Support Teams, specially trained National Guard units, to help the local emergency responders. Special Homeland Security personnel, whether state or federally controlled, will also respond. There will be many additional responders who will perform many different tasks, and incident command may shift from traditional fire department control to some other agency, probably federal. These new people may be experts on chemical warfare agents but may know nothing of traditional hazardous materials incident mitigation. The incidents may be so large and affect so much of the population and infrastructure that the response may be overwhelmed. Your training must include what to do in this very likely situation. With 20,000 to 50,000 new chemicals developed each year, and many thousands of them entering the stream of commerce, the firefighter may object to the statement that he should learn the hazards and characteristics of each chemical, and the objection is valid. No one, chemists included, can master the hazards and characteristics of every chemical used today, along with the thousands of new ones added annually. But it is possible to learn the general hazards and characteristics of 10 or 12 classes of hazardous INTRODUCTION xxix materials.As long as you can place a particular chemical within a particular hazard class, you will gain a head start on handling the incident safely. This book is designed to teach the hazards of each class of hazardous materials and the cross hazards of individual chemicals in those hazard classes. It consists of 19 chapters, and the suggestions for its use include different instructions for different academic session lengths. Minimum class time should be four hours per week. For a 15-week semester, the first 10 chapters should be covered on a chapter-per-week basis, with the next eight chapters covered at a rate of two chapters per week. Chapter 19 is a special case. It may be taught as an integral part of the course on hazardous materials, with time being allotted from time taken from some of the earlier chapters. It may also be taught as a stand-alone course, with the time prescribed by the sponsoring school organization. The second option is to cover the first chapter the first week, cover the next four outside the classroom as reference reading, and cover the remaining chapters on a one- per-week basis. On a 13-week (quarter system) basis, chapters 1–6 may be covered at a rate of one per week, then the remaining chapters at the rate of two per week (plus chapter 19) for the next six weeks. A second option is to cover the first chapter the first week, read the next four chapters outside class, cover one chapter per week for the next 9 weeks, and two chapters each for the last two weeks (incorporating chapter 19 where convenient). On either academic system, the speed with which the material is covered may be adjusted to each class, determined by the amount of material any particular group can assimilate with ease and success. The most important material covering the hazard classes is in the last 13 chapters, but the first 6 are an important foundation upon which to build. The first chapter is by far the most important, as it provides the language the student will need to understand as the material on hazard classes is being presented. The next 4 chapters are purely expansion on chapter 1 (chemistry), and mastery of these chapters will make the rest of the book easy. A word about the chemistry in this book is necessary here. It is not difficult, nor is it presented in the manner that it would be in a college chemistry course. In other words, a teacher of chemistry, even of high school chemistry, might scoff at the manner in which some of the material is presented and might even have a valid argument that some of the statements are not 100% scientifically correct. The presentation of the chemistry in this book is intentionally different, however, and has been changed ever so slightly to make its understanding easier, in a manner that nonchemistry students will understand with very little work. The instructor, however, should insist on that work in this area, for it will make the rest of the book relatively simple. xxx The Common Sense Approach to Hazardous Materials, 3rd Edition A very simple periodic table, similar to the one used in this book, should be kept on display at all times throughout the course, including during all quizzes and exams. It should include no more information than the table presented in this book. There is no need for a periodic table complicated with unnecessary information. The chemistry presented in this book is designed to be the absolute minimum that an emergency responder will need in order to understand what each hazard class is and what can be expected in general from each member of that class in both fire and nonfire situations. Much of the material must be memorized. Once it is, simple deductions can be made to explain chemical actions and reactions. No attempt is made to list every hazardous chemical in existence, since any attempt to do so would be immediately outdated. Nor is any attempt made to list all the physical and chemical properties of each of the hazardous materials included. What is attempted is the mention in the text of every commercially valuable chemical that could be classified as a hazardous material, so that the student may become familiar with those chemicals that have the highest probability of being encountered at an incident. Listed at the end of each chapter on hazard classes are the names of additional substances that possess the same major hazard as that covered in the chapter. These tabulations also are not designed to be all-inclusive but can be used as reference guides to check the inclusion of a substance in a particular hazard class. The criteria used for inclusion in the lists include regulations for transportation. Since most hazardous materials incidents involve transportation, a transportation accident will most probably provide the contact with such materials. No attempt has been made to include in the lists chemicals that are intermediates in chemical processes in manufacturing plants. Also, any attempt to list all chemical warfare agents would be obsolete almost at once, since terrorists are working constantly to develop new chemical weapons. Many hazardous materials possess more than one hazard, but they are described in the chapter that best represents the principal hazard for that particular chemical. They are also mentioned in the chapters that describe other hazards that they possess and also appear in the list at the end of those chapters.A first responder must be aware that a substance may have multiple hazards, sometimes referred to as cross hazards.It is also important to know that every member of that hazard class may not have all the possible hazards listed for that class, but that each member of the class might have more than one hazard. There are questions listed at the end of each chapter. The questions in this book are designed to provoke the kinds of questions that students might think of but could be afraid to ask. They are intended to stimulate thinking INTRODUCTION xxxi beyond what may be discussed in class. The answers to these questions appear in appendix F near the end of the book. This book is intended to provide the informational background needed to handle a hazardous materials incident. What the firefighter and other emergency responders must do to supplement this background is to take part in hands-on training exercises that will give them experience in handling those incidents. Firefighters have trained long and hard to handle structural fires, and they have succeeded in learning that subject well. They have opportunities to supplement that training by responding to structural fires in their response district. However, the fire services must learn to accept the fact that the training received and reinforced in fighting structural fires is, in most cases, totally inadequate to handle hazardous materials incidents safely. In many tragic instances, it has been dead wrong. It is the hope of the author that this book will contribute to the proper education and training of the firefighter in the safe handling of hazardous materials incidents. The firefighter is still the number one exposure and must be protected at all costs. xxxii The Common Sense Approach to Hazardous Materials, 3rd Edition PREFACE The preface to the original Common Sense Approach to Hazardous Materials opened with this statement: This book is written for all students of hazardous materials, including the first responder to a hazardous materials incident, and anyone else who wants to understand what hazardous materials are. If the first responder is a firefighter, then a great deal of his or her training is being changed. This book should be used in that new training. Today, with hazardous materials present at nearly every location and occupancy in the United States, firefighters cannot go storming into a fire where hazardous materials might be present, as used to be taught when fighting a structure fire. Today’s enlightened chief officer does not order “Attack, attack, attack!” as was ordinarily done at structure fires in the past. As a well-educated incident commander, one does not automatically throw water at the problem, as was ordinarily done at that same structure fire in previous years. Most previous training in attacking fires can kill firefighters today at a hazardous materials incident. Instead of reacting as firefighters have in the past, the safe procedure today is to come to an immediate halt, determine that what exists is in fact a hazardous materials incident, identify what that material is, evaluate what will happen if an attack is or is not mounted, and then use common sense in handling the incident. This statement is still true today. However, because of the current world upheavals, a new type of hazardous materials has literally exploded on the scene. This new type of hazardous material is the chemical warfare agent. The hazards themselves are not new, and in some cases, the hazardous materials are not new, but the way the hazardous materials incident evolves is. Hazardous materials incidents in the past were almost always accidents, either in transportation, storage, or in home or industrial use. These were usually spills and leaks, or errors by users of the hazardous material. They were sometimes accompanied by fire, but not necessarily so. But the one constant was that the release was almost always accidental. Today, the hazardous materials incident may be a deliberate release of a chemical warfare agent (CWA) by a terrorist, foreign or domestic. The CWA may be toxic, flammable, corrosive, incapacitating, permanently injuring, or a combination of these. It is designed to be released where it will cause the most harm to people and/or infrastructure. It is intended to be injurious and demoralizing and to cause long-term disruptions in our normal way of life. The incident may be planned to be so large as to overwhelm any and all attempts to mitigate the damages. xxi This new type of hazardous materials incident poses new problems for emergency responders, including increased danger to themselves. This new topic is discussed in chapter 19, an addition to this third edition of The Common Sense Approach to Hazardous Materials. This chapter is complex, and it may be separated from a normal semester or quarter course on hazardous materials and taught as a separate eight-hour or longer course. In any event, chemical warfare agents and other weapons of mass destruction (WMD) are a new reality for all emergency responders. This book does not teach incident command. It is merely a primer on hazardous materials for the first responder. It also does not prescribe the training required to prepare responders to hazardous materials incidents. This is done adequately by NFPA 472, Standard for Professional Competence of Responders to Hazardous Materials Incidents, and other standards. Nor does it concentrate on mitigation, which is the purpose of hazardous materials training. If the first responder is not a firefighter, but a peace officer, a property protection specialist, or a Homeland Security responder,the response to the hazardous materials incident will be different from that in the other types of incidents emergency personnel have been trained to handle. Emergency personnel are expected to use common sense in handling hazardous materials. This book does not teach property protection or how to enforce the peace. This book provides an introduction to the hazardous materials problem by presenting the foundation for further study of hazardous materials, such as hands-on courses and incident command courses. The hazardous materials problem is not a simple one, and one course in the study of hazardous materials will not produce an expert in the field. The new threats from chemical warfare agents and weapons of mass destruction further complicate the issue and will require even more specialized training. The commonsense approach is one that everyone should take when it is necessary to confront (and perhaps intervene in) a hazardous materials incident. Actually, the commonsense approach is the approach everyone should use in undertaking any endeavor. It is easily defined and easily understood by everyone. Quite simply, the commonsense approach to anything is nothing more than breaking down a seemingly impossible task (or any other task) into very small pieces, each of which can be more easily handled. As each piece is handled and assimilated, it is put together with the piece handled just before that one, and so on. Before you know what is happening, you have mastered (and completed) whatever it was that seemed so impossible. Each person reading this preface has accomplished some seemingly impossible task in the past (at least, it seemed impossible to someone at sometime). Remember how impossible it was to learn to ride a bicycle, to xxii The Common Sense Approach to Hazardous Materials, 3rd Edition