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Coal Preparation 5th Edition COAL PREPARATION Editor JOSEPH W. LEONARD, III Associate Editor BYRON C. HARDINGE FIFTH EDITION Published by SOCIETY FOR MINING. METALLURGY. AND EXPLORATION, INC. LlTILETON, COLORADO 1991 © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. Society for Mining, Metallurgy, and Exploration, Inc. (SME) 8307 Shaffer Parkway Littleton, Colorado, USA 80127 (303) 948-4200 / (800) 763-3132 www.smenet.org SME advances the worldwide mining and minerals community through information exchange and professional development. SME is the world’s largest association of mining and minerals professionals. Copyright © 1991 Society for Mining, Metallurgy, and Exploration, Inc. Electronic edition published 2009. All Rights Reserved. Printed in the United States of America. Information contained in this work has been obtained by SME, Inc., from sources believed to be reliable. However, neither SME nor its authors guarantee the accuracy or completeness of any information published herein, and neither SME nor its authors shall be responsible for any errors, omissions, or damages arising out of use of this information. This work is published with the understanding that SME and its authors are supplying information but are not attempting to render engineering or other professional services. If such services are required, the assistance of an appropriate professional should be sought. Any statement or views presented here are those of the authors and are not necessarily those of SME. The mention of trade names for commercial products does not imply the approval or endorsement of SME. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. ISBN 978-087225-275-8 © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. Editorial Dedication In memory of Roger B. Alke Ronald E. Bell Joseph E. Dunn David R. Kovach Joseph W. Leonard, IV Coal Preparation Engineers who died in a Coal Preparation Plant disaster near Fairview, WV, on Feb. 6, 1986. © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. Editorial Review Board Carlos H. Tiemon ­ Chairman MICHAEL C. ALBRECHT PETER V. MANCINI ELZA BURCH JOSEPH P. MATONEY JOHN M. BURDElTE FRANK MILLER JAMES R. CAVALET RICHARD G. MILLER, JR. JOHN A. CHRISTOPHERSEN WILLIAM H. MULLINS DAVIDH. DAVIS D. J. PAlTON, JR. JOHN E. FEDDOCK LEE W. SAPERSTEIN MICHAEL J. GREGORY DOMINICK C. SISTI WILLIAM J. HALVORSEN DAVID SIZEMORE CLARK D. HARRISON WILLIAM F. TAYLOR W. L. HURLEY ALVIN TERCHICK ELMOJ. HURST RICHARD L. TERRY JOHN E. KATLIC ROLF J. WESLEY JEFFREY KNIGHT JAMES R. YANCIK RICHARD P. KILLMEYER DAVID A. ZEGEER WILLIAM F. LAWRENCE Chapter Editors and Authors Refer to Chapter Title Page for Contributions Within the Chapter and Author Affiliations DAVID J. AKERS, Member, DAVID G. CHEDGY, Member, AIME -Chap. 7, Chap. 12 AIME -Chap. 14 FRANK F. APLAN, Member, ALBERT W. DEURBROUCK, AIME -Chap. 7 Member, AI ME -Chap. 7 BARBARAJ.ARNOLD,Mem­ MEHMET H. ERTEN, Member, ber, AIME -Chap. 7 AIME -Chap. 4 LEONARD G. AUSTIN, Mem­ WILLIAM E. FOREMAN, Mem­ ber, AIME -Chap. 5 ber, AIME -Chap. 6 CHARLES A. BEASLEY, Mem­ ORLANDO A. GALLEGOS, Mem­ ber, AIME -Chap. 4 ber, AIME -Chap. 4 DAVID E. BEASLEY -Chap. 4 CLAUDE A. GOODE, Member, OKLEY B. BUCKLEN, Member, AIME -Chap. 9 AIME -Chap. 9 JOHN G. GROPPO, JR, Member, W. H. BUlTERMORE, Member, AIME -Chap. II AIME -Chap. 13 BYRON C. HARDINGE, Mem­ JOHN T. CANTWELL, Member, ber, AIME -Chap. 7 AIME -Chap. 10. JAMES D. HER VOL -Chap. 7 C. E. CAPES -Chap. 14 JAMES C. HOWER, Member, AIME -Chap. I v © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. vi COAL PREPARATION KENNETH K. HUMPHREYS, EUGENE R. PALOWITCH, -Chap. 3 Member, AIME -Chap. 7 VINCE JOYCE, Member, AIME­ B. K. PAREKH, Member, AIME­ Chap. 4 Chap. I, Chap. 8 J.K. KINDIG -Chap. 7 JAMES W. PARKINSON, Mem­ JOSEPH W. LEONARD, III, ber, AIME -Chap. 12 Member, AIME -Chap. 7, THOMAS H. PARSONS, Mem ­ Chap. 8, Chap. 13, Chap. 14 ber, AIME -Chap. 7 HAROLD L. LOVELL, Member, FELICIA F. PENG, Member, AIME -Chap. 7 AIME -Chap. 10 PETER T. LUCKIE, Member, PAUL F. SANDS, Member, AIME Chap. 7, Chap. 8, AIME -Chap. 7 Chap. 10 DAVID A. SHUMAN, Member, JOSEPH P. MATONEY, Mem­ Al ME -Chap. 4 ber, AIME -Chap. 8, Chap. 9 MICHAEL SOKASKI, Member, PHILIP G. MEIKLE, Member, AIME -Chap. 7 AIME -Chap. 9 DONOVAN F. SYMONDS, W. LORING McMORRIS, III, Member, AIME -Chap. 2 Member, AIME -Chap. 7 EDWARD R. TORAK -Chap. 7 RANDY J. MIKULA -Chap. 14 JAN VISMAN -Chap. 12 LEO MISAGI, Member, AIME ­ BONNIE WEBB-GROPPO, Chap. 14 Member, AIME -Chap. 11 ROBERT G. MOOREHEAD ­ ROE-HoAN YOON, Member, Chap. 7 AIME -Chap. 14 RICHARD B. MUTER -Chap. 14 © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. HONOR ROLL OF CONTRIBUTORS FOR EDITIONS I, II, III, AND IV FIRST EDITION - 1943 Edited by DAVID R. MITCHELL Editorial Advisory Board HOWARD N. EAVENSON, Chairman B. M. BIRD J. B.MoRROW CADWALLADER EVANS, JR. H. S. SALMON THOMAS FRASER R. E. SALVATI W. H. LESSER K. A. SPENCER W. C. MCCULLOCH H. F. YANCEY Authors H. A. BAUMANN 1. H. KERRICK BYRON M. BIRD F. P. LASSETER CLARE B. CARLSON J.W. LEONARD. III E. C. CARRIS W. C. MCCULLOCH JOHN D. COONER F. C. MENK J. T. CRAWFORD DAVID R. MITCHELL D. H. DAVIS J. B. MORROW J. D. DAVIS J. M. PILCHER M. H. FORESTER C. P. PROCTOR THOMAS FRASER E. A. REILLY B. W. GANDRUD HOMER W. RILEY G. R. GARDNER A. J. ROSTOSKY, JR. THOMAS L. GARWOOD RALPH A. SHERMAN M. R. GEER F. E. SMITH JOHN GRIFFEN 1. E. TOBY T. W.GUY B. D. THOMAS R. B. HEWES H. F. YANCEY C. S. JENKINS VII © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. viii COAL PREPARATION SECOND EDITION - 1950 Edited by DAVID R. MITCHELL Editorial Advisory Board HOWARD N. EAVENSON. Chairman B. M. BIRD J. B. MORROW CADWALLADER EVANS. JR. H. S. SALMON THOMAS FRASER R. E. SALVATI W. H. LESSER K. A. SPENCER W. C. MCCULLOCH H. F. YANCEY Authors BYRON M. BIRD J. H. KERRICK E. C. CARRIS F. P. LASSETER JOHN D. COONER ORVILLE E. LYONS J. T. CRAWFORD F. C. MENK D. H. DAVIS DAVID R. MITCHELL J. D. DAVIS J.B. MORROW M. H. FORESTER J. M. PILCHER THOMAS FRASER C. P. PROCTOR B. W. GANDRUD E. A. REILLY THOMAS L. GARWOOD HOMER W. RILEY M. R. GEER RALPH A. SHERMAN T. W.GUY R. B. THOMAS R. B. HEWES J. E. TOBEY C. S. JENKINS H. F. YANCEY JOHN S. JOHNSON © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. HONOR ROLL OF CONTRIBUTORS ix THIRD EDITION 1968 Editors JOSEPH W. LEONARD. III DAVID R. MITCHELL Associate Editors KENNETH K. HUMPHREYS CHARLES F. COCKRELL HARRY E. SHAFER, JR. EDWIN B. WILSON Editorial Advisory Board R. L. LLEWELLYN AND W. L. MCMORRIS, Co-Chairmen W. BENZON D. N. GRIFFIN J. B. MORROW 1. E. BILDERBACK G. E. KELLER R. A. MULLINS W. L. CRENTZ H. E. MAUCK D. C. RIDENOUR D. H. DAVIS E. T. MCNALLY G. W. SALL R. G. MILLER, JR. Editorial Review Board W. E. BEARCE J. H. GWYNNE C. E. PACKARD D. H. BURKHALTER V. D. HANSON C. W. PORTERFIELD W. E. BYERS E. J. HURST P. L. RICHARDS F.P.CALHOUN C. R. KRANICK D. L. SPRINGSTON E. H. CITRON P. LEVIN C. N. TRUAX, JR. C. W. CONNOR, JR. J. J. MERLE J. M. VONFELD A. J. GABER G. H. MORRIS H. L. WASHBURN W.C.GERLER W. H. NOONE J. D. WENDER, JR. E. W. GIESEKE C. R. YURICK Authors J. C. ANDERSON K. K. HUMPHREYS E. R. PALOWITCH S. J. ARESCO G. E. KELLER E. J. SANDY O. B. BUCKLEN D. T. KING N. SCHAPIRO J. D. CLENDENIN J. W. LEONARD R. Q. SHOTTS A. W. DEURBROUCK R. L. LLEWELLYN M. SOKASKI W. E. FOREMAN H. L. LOVELL T. S. SPICER M. R. GEER J. R. LUCAS J. VISMAN A. G. GILBERT D. R. MANEVAL H. F. YANCEY C. T. HOLLAND J. D. MCCLUNG F. R. ZACHAR E. D. HUMMER W. A. MCCURDY R. E. ZIMMERMAN P.G. MEIKLE © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009.

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Coal Preparation 5th Edition COAL PREPARATION Editor JOSEPH W. LEONARD, III Associate Editor BYRON C. HARDINGE FIFTH EDITION Published by SOCIETY FOR MINING. METALLURGY. AND EXPLORATION, INC. LlTILETON, COLORADO 1991 © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. Society for Mining, Metallurgy, and Exploration, Inc. (SME) 8307 Shaffer Parkway Littleton, Colorado, USA 80127 (303) 948-4200 / (800) 763-3132 www.smenet.org SME advances the worldwide mining and minerals community through information exchange and professional development. SME is the world’s largest association of mining and minerals professionals. Copyright © 1991 Society for Mining, Metallurgy, and Exploration, Inc. Electronic edition published 2009. All Rights Reserved. Printed in the United States of America. Information contained in this work has been obtained by SME, Inc., from sources believed to be reliable. However, neither SME nor its authors guarantee the accuracy or completeness of any information published herein, and neither SME nor its authors shall be responsible for any errors, omissions, or damages arising out of use of this information. This work is published with the understanding that SME and its authors are supplying information but are not attempting to render engineering or other professional services. If such services are required, the assistance of an appropriate professional should be sought. Any statement or views presented here are those of the authors and are not necessarily those of SME. The mention of trade names for commercial products does not imply the approval or endorsement of SME. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. ISBN 978-087225-275-8 © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. Editorial Dedication In memory of Roger B. Alke Ronald E. Bell Joseph E. Dunn David R. Kovach Joseph W. Leonard, IV Coal Preparation Engineers who died in a Coal Preparation Plant disaster near Fairview, WV, on Feb. 6, 1986. © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. Editorial Review Board Carlos H. Tiemon ­ Chairman MICHAEL C. ALBRECHT PETER V. MANCINI ELZA BURCH JOSEPH P. MATONEY JOHN M. BURDElTE FRANK MILLER JAMES R. CAVALET RICHARD G. MILLER, JR. JOHN A. CHRISTOPHERSEN WILLIAM H. MULLINS DAVIDH. DAVIS D. J. PAlTON, JR. JOHN E. FEDDOCK LEE W. SAPERSTEIN MICHAEL J. GREGORY DOMINICK C. SISTI WILLIAM J. HALVORSEN DAVID SIZEMORE CLARK D. HARRISON WILLIAM F. TAYLOR W. L. HURLEY ALVIN TERCHICK ELMOJ. HURST RICHARD L. TERRY JOHN E. KATLIC ROLF J. WESLEY JEFFREY KNIGHT JAMES R. YANCIK RICHARD P. KILLMEYER DAVID A. ZEGEER WILLIAM F. LAWRENCE Chapter Editors and Authors Refer to Chapter Title Page for Contributions Within the Chapter and Author Affiliations DAVID J. AKERS, Member, DAVID G. CHEDGY, Member, AIME -Chap. 7, Chap. 12 AIME -Chap. 14 FRANK F. APLAN, Member, ALBERT W. DEURBROUCK, AIME -Chap. 7 Member, AI ME -Chap. 7 BARBARAJ.ARNOLD,Mem­ MEHMET H. ERTEN, Member, ber, AIME -Chap. 7 AIME -Chap. 4 LEONARD G. AUSTIN, Mem­ WILLIAM E. FOREMAN, Mem­ ber, AIME -Chap. 5 ber, AIME -Chap. 6 CHARLES A. BEASLEY, Mem­ ORLANDO A. GALLEGOS, Mem­ ber, AIME -Chap. 4 ber, AIME -Chap. 4 DAVID E. BEASLEY -Chap. 4 CLAUDE A. GOODE, Member, OKLEY B. BUCKLEN, Member, AIME -Chap. 9 AIME -Chap. 9 JOHN G. GROPPO, JR, Member, W. H. BUlTERMORE, Member, AIME -Chap. II AIME -Chap. 13 BYRON C. HARDINGE, Mem­ JOHN T. CANTWELL, Member, ber, AIME -Chap. 7 AIME -Chap. 10. JAMES D. HER VOL -Chap. 7 C. E. CAPES -Chap. 14 JAMES C. HOWER, Member, AIME -Chap. I v © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. vi COAL PREPARATION KENNETH K. HUMPHREYS, EUGENE R. PALOWITCH, -Chap. 3 Member, AIME -Chap. 7 VINCE JOYCE, Member, AIME­ B. K. PAREKH, Member, AIME­ Chap. 4 Chap. I, Chap. 8 J.K. KINDIG -Chap. 7 JAMES W. PARKINSON, Mem­ JOSEPH W. LEONARD, III, ber, AIME -Chap. 12 Member, AIME -Chap. 7, THOMAS H. PARSONS, Mem ­ Chap. 8, Chap. 13, Chap. 14 ber, AIME -Chap. 7 HAROLD L. LOVELL, Member, FELICIA F. PENG, Member, AIME -Chap. 7 AIME -Chap. 10 PETER T. LUCKIE, Member, PAUL F. SANDS, Member, AIME Chap. 7, Chap. 8, AIME -Chap. 7 Chap. 10 DAVID A. SHUMAN, Member, JOSEPH P. MATONEY, Mem­ Al ME -Chap. 4 ber, AIME -Chap. 8, Chap. 9 MICHAEL SOKASKI, Member, PHILIP G. MEIKLE, Member, AIME -Chap. 7 AIME -Chap. 9 DONOVAN F. SYMONDS, W. LORING McMORRIS, III, Member, AIME -Chap. 2 Member, AIME -Chap. 7 EDWARD R. TORAK -Chap. 7 RANDY J. MIKULA -Chap. 14 JAN VISMAN -Chap. 12 LEO MISAGI, Member, AIME ­ BONNIE WEBB-GROPPO, Chap. 14 Member, AIME -Chap. 11 ROBERT G. MOOREHEAD ­ ROE-HoAN YOON, Member, Chap. 7 AIME -Chap. 14 RICHARD B. MUTER -Chap. 14 © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. HONOR ROLL OF CONTRIBUTORS FOR EDITIONS I, II, III, AND IV FIRST EDITION - 1943 Edited by DAVID R. MITCHELL Editorial Advisory Board HOWARD N. EAVENSON, Chairman B. M. BIRD J. B.MoRROW CADWALLADER EVANS, JR. H. S. SALMON THOMAS FRASER R. E. SALVATI W. H. LESSER K. A. SPENCER W. C. MCCULLOCH H. F. YANCEY Authors H. A. BAUMANN 1. H. KERRICK BYRON M. BIRD F. P. LASSETER CLARE B. CARLSON J.W. LEONARD. III E. C. CARRIS W. C. MCCULLOCH JOHN D. COONER F. C. MENK J. T. CRAWFORD DAVID R. MITCHELL D. H. DAVIS J. B. MORROW J. D. DAVIS J. M. PILCHER M. H. FORESTER C. P. PROCTOR THOMAS FRASER E. A. REILLY B. W. GANDRUD HOMER W. RILEY G. R. GARDNER A. J. ROSTOSKY, JR. THOMAS L. GARWOOD RALPH A. SHERMAN M. R. GEER F. E. SMITH JOHN GRIFFEN 1. E. TOBY T. W.GUY B. D. THOMAS R. B. HEWES H. F. YANCEY C. S. JENKINS VII © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. viii COAL PREPARATION SECOND EDITION - 1950 Edited by DAVID R. MITCHELL Editorial Advisory Board HOWARD N. EAVENSON. Chairman B. M. BIRD J. B. MORROW CADWALLADER EVANS. JR. H. S. SALMON THOMAS FRASER R. E. SALVATI W. H. LESSER K. A. SPENCER W. C. MCCULLOCH H. F. YANCEY Authors BYRON M. BIRD J. H. KERRICK E. C. CARRIS F. P. LASSETER JOHN D. COONER ORVILLE E. LYONS J. T. CRAWFORD F. C. MENK D. H. DAVIS DAVID R. MITCHELL J. D. DAVIS J.B. MORROW M. H. FORESTER J. M. PILCHER THOMAS FRASER C. P. PROCTOR B. W. GANDRUD E. A. REILLY THOMAS L. GARWOOD HOMER W. RILEY M. R. GEER RALPH A. SHERMAN T. W.GUY R. B. THOMAS R. B. HEWES J. E. TOBEY C. S. JENKINS H. F. YANCEY JOHN S. JOHNSON © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009. HONOR ROLL OF CONTRIBUTORS ix THIRD EDITION 1968 Editors JOSEPH W. LEONARD. III DAVID R. MITCHELL Associate Editors KENNETH K. HUMPHREYS CHARLES F. COCKRELL HARRY E. SHAFER, JR. EDWIN B. WILSON Editorial Advisory Board R. L. LLEWELLYN AND W. L. MCMORRIS, Co-Chairmen W. BENZON D. N. GRIFFIN J. B. MORROW 1. E. BILDERBACK G. E. KELLER R. A. MULLINS W. L. CRENTZ H. E. MAUCK D. C. RIDENOUR D. H. DAVIS E. T. MCNALLY G. W. SALL R. G. MILLER, JR. Editorial Review Board W. E. BEARCE J. H. GWYNNE C. E. PACKARD D. H. BURKHALTER V. D. HANSON C. W. PORTERFIELD W. E. BYERS E. J. HURST P. L. RICHARDS F.P.CALHOUN C. R. KRANICK D. L. SPRINGSTON E. H. CITRON P. LEVIN C. N. TRUAX, JR. C. W. CONNOR, JR. J. J. MERLE J. M. VONFELD A. J. GABER G. H. MORRIS H. L. WASHBURN W.C.GERLER W. H. NOONE J. D. WENDER, JR. E. W. GIESEKE C. R. YURICK Authors J. C. ANDERSON K. K. HUMPHREYS E. R. PALOWITCH S. J. ARESCO G. E. KELLER E. J. SANDY O. B. BUCKLEN D. T. KING N. SCHAPIRO J. D. CLENDENIN J. W. LEONARD R. Q. SHOTTS A. W. DEURBROUCK R. L. LLEWELLYN M. SOKASKI W. E. FOREMAN H. L. LOVELL T. S. SPICER M. R. GEER J. R. LUCAS J. VISMAN A. G. GILBERT D. R. MANEVAL H. F. YANCEY C. T. HOLLAND J. D. MCCLUNG F. R. ZACHAR E. D. HUMMER W. A. MCCURDY R. E. ZIMMERMAN P.G. MEIKLE © 1991 by the Society for Mining, Metallurgy, and Exploration. All rights reserved. Electronic edition published 2009.

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