Chitin and Chitosans in the Bioeconomy Chitin and Chitosans in the Bioeconomy Serge Perez and Jean-Luc Wertz First edition published 2022 by CRC Press 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487–2742 and by CRC Press 2 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN © 2022 Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, LLC Reasonable efforts have been made to publish reliable data and information, but the authors and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. 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L ibrary of Congress Cataloging - in - Publication Data A catalogue record for this book is available from the Library of Congress ISBN: 978-1-032-12848-1 (hbk) ISBN: 978-1-032-12861-0 (pbk) ISBN: 978-1-003-22652-9 (ebk) DOI: 10.1201/9781003226529 Typeset in Times by Apex CoVantage, LLC Contents Foreword 1 ................................................................................................................ix Foreword 2 ............................................................................................................. xiii Biographies ............................................................................................................xxv Acknowledgments ................................................................................................xxvii Chapter 1 Introduction ..........................................................................................1 1.1 History and Key Features of Chitin and Chitosans ...................1 1.2 Bioeconomy ...............................................................................4 1.2.1 Def nition in the EU ......................................................4 1.2.2 Bioeconomy and European Green Deal. .......................4 1 .2.3 Bioeconomy and Circular Economy .............................5 1.2.4 Bioeconomy and Sustainability ....................................6 1.2.5 Life-Cycle Assessment (LCA) ......................................8 1.3 Chitin and Chitosan Market .......................................................9 1.4 Scientif c Societies for Chitin and Chitosans in the World .................................................................................. 10 1.5 Bioref neries ............................................................................. 11 1.5.1 General Concept and First Bioref neries ..................... 11 1.5.2 Shell Bioref neries .......................................................12 1.6 Biobased Plastics ...................................................................... 13 1.7 Structure of the Book ...............................................................15 Chapter 2 Occurrence of Chitin ..........................................................................21 2.1 Sources throughout the Biosphere ........................................... 21 2.2 Exoskeleton of Arthropods ...................................................... 21 2.3 Cell Walls of Various Fungi and Algae ...................................25 2.3.1 Fungal Cell Walls ........................................................25 2.3.2 Algal Cell Walls ..........................................................27 Chapter 3 Extraction of Chitin and Preparation of Chitosans ............................ 31 3.1 Extraction of Chitin ................................................................. 31 3.1.1 Chemical Extraction ................................................... 31 3.1.1.1 Chemical Demineralization ........................ 31 3.1.1.2 Chemical Deproteinization .......................... 32 3.1.1.3 Decolorization .............................................34 3.1.1.4 Recent Developments ..................................34 3.1.2 Biological Extraction ...................................................34 3.1.2.1 Enzymatic Demineralization and Deproteinization .......................................... 35 v vi Contents 3.1.2.2 Fermentation ................................................ 35 3.1.2.2.1 Lactic Acid Fermentation ........... 35 3.1.2.2.2 N on-Lactic Acid Fermentation ..... 36 3.2 Chitosans Preparation ..............................................................36 3.2.1 Chemical Deacetylation ..............................................36 3.2.2 Enzymatic Deacetylation ............................................37 Chapter 4 Structure of Chitin and Chitosans ...................................................... 41 4.1 Crystallography of Chitin ........................................................ 41 4.1.1 α-Chitin ....................................................................... 41 4.1.2 β-Chitin ....................................................................... 43 4.2 Crystallography of Chitosans and Their Allomorphs ..............46 4.3 Comparison between the Crystal Structures of Chitin/Chitosan and Cellulose .................................................49 Chapter 5 Biosynthesis of Chitin ........................................................................ 53 5.1 Introduction .............................................................................. 53 5.2 A Common Biosynthetic Pathway ........................................... 53 5.2.1 CHS-Encoding Genes in Fungi and Insects ...............54 5.2.2 CHS Structure and Mode of Action ............................ 55 5.2.3 General Organization of CHS Domains ..................... 55 5.2.4 Catalytic Mechanism of CHS .....................................56 5.2.5 Transcriptional Regulation of Genes Involved in Chitin Synthesis .......................................59 5.2.6 Signaling Pathways Ensuring Cell Wall and Cuticle Integrity ...................................................59 5.3 Chitosomes and Assembly into Microf brils ...........................59 Chapter 6 Biodegradation of Chitin and Chitosans ............................................63 6.1 Enzymes in Chitin and Chitosans Degradation .......................63 6.1.1 Lytic Polysaccharide Monooxygenases .......................63 6.1.2 Chitinases ....................................................................66 6.1.3 Chitosanases ................................................................ 71 6.1.4 β-N-Acetylhexosaminidases ....................................... 71 6.1.5 Carbohydrate Esterases ...............................................72 6.1.6 Exo-β-Glucosaminidases (GlcNase) ...........................73 6.2 Chitin Degradation in Insects and Fungi ................................. 75 6.2.1 Insects ......................................................................... 75 6.2.2 Fungi ........................................................................... 75 Chapter 7 Properties of Chitin, Chitosans, and Their Derivatives .....................79 7.1 Derivatives of Chitosans and Chitin ........................................79 Contents vii 7.1.1 Chitosans Derivatives ..................................................79 7.1.1.1 O- and N-Carboxymethyl Chitosans ...........79 7.1.1.1.1 Reductive Alkylation ...................80 7.1.1.1.2 Direct Alkylation ........................80 7.1.1.2 Click Chemistry ........................................... 81 7.1.1.3 Graft Copolymerization. .............................. 81 7.1.1.4 Chitosan-Grafted Cyclodextrin Derivatives ...................................................83 7.1.1.5 Chitosans Modif cations Using Ionic Liquids .........................................................84 7 .1.1.6 Complex Formation of Chitosans ................84 7.1.2 Chitin Derivatives .......................................................85 7.1.2.1 Chitin Nanocrystals .....................................85 7 .1.2.2 Derivatives by Grafting onto Chitin ............85 7.1.2.3 Carboxymethyl Chitin .................................85 7 .1.2.4 Other Chitin Derivatives .............................87 7.1.2.5 Depolymerization ........................................87 7 .2 Solubility and Analysis of Chitin and Chitosans .....................87 7 .2.1 Solubility of Chitin ......................................................87 7 .2.2 Solubility of Chitosans ................................................88 7 .2.2.1 Effect of Solution pH ...................................88 7 .2.2.2 Effect of Molecular Weight .........................89 7 .2.2.3 Effect of Ionic Strength and Temperature .................................................89 7 .2.3 Analysis of Chitosans ..................................................89 7.2.3.1 Infrared Spectroscopy .................................90 7.2.3.2 Fingerprinting Methods ............................... 91 7.2.3.3 NMR ............................................................91 7 .3 MW and Rheology of Chitin and Chitosans ...........................92 7.3.1 Rheology .....................................................................92 7.3.2 Flow Measurements ....................................................92 7 .4 Chitin’s and Chitosans’ Biological Properties .........................93 7.4.1 Antimicrobial Activity ................................................93 7.4.2 Antioxidant Activity ....................................................93 7.4.3 Mucoadhesive Properties ............................................93 7 .4.4 Penetration Enhancement Properties ..........................94 7.4.5 Mechanism of Chitin-Induced Activation of Plant Innate Immunity ............................................94 7.4.6 Elicitation and Improvement of Crop Yields ..........................................................................94 Chapter 8 Chitin and Chitosans Market and Applications in the Bioeconomy ..................................................................................99 8.1 Chitin and Chitosans Market ...................................................99 8.1.1 Global Chitin and Chitosans Market ..........................99 viii Contents 8.1.2 Global Chitin Market ..................................................99 8.1.3 Global Chitosans Market and Analysis by Region, Source, and Applications ............................................99 8.2 Applications ........................................................................... 103 8.2.1 Food Applications ..................................................... 103 8.2.1.1 Antioxidant Applications ........................... 103 8.2.1.2 Food Preservatives ..................................... 104 8.2.1.3 Antimicrobial Packaging ........................... 105 8.2.2 Dietary Fiber ............................................................. 105 8.2.3 Pharmaceuticals ........................................................ 106 8.2.4 Biomedical Products ................................................. 106 8 .2.4.1 Processing and Main Applications ............106 8.2.4.2 Tissue Engineering ....................................107 8.2.4.3 Wound Healing .......................................... 108 8.2.4.4 Contact Lenses .......................................... 108 8.2.4.5 Materials Based on Ionic Liquids .............. 108 8.2.4.6 Nonviral Gene Therapy .............................109 8.2.4.7 Intranasal Vaccine Delivery ...................... 109 8.2.4.8 Chitosans in Viral Surface Adsorption ..... 109 8.2.5 Cosmetics and Dermatological Applications ............109 8.2.6 Textiles ...................................................................... 110 8.2.7 Agriculture ................................................................ 110 8.2.8 Paper .......................................................................... 111 8.2.9 Enzyme Immobilization. ........................................... 111 8.3 Conclusion .............................................................................. 111 Chapter 9 Perspectives of Chitin and Chitosans in the Bioeconomy ............... 115 9.1 Introduction ............................................................................ 115 9.2 Sustainability of Chitin and Chitosans .................................. 115 9.3 Shell Bioref neries .................................................................. 116 9.3.1 Fractionation of Crustacean Shell Biomass .............. 116 9.3.2 Chitin and Chitosans Conversion into Chemicals .................................................................. 117 9.4 Chitin and Chitosans from Fungi and Insects ....................... 119 9.5 Thermoplastic Chitin and Chitosans ..................................... 120 9.6 Chitosans Blends ....................................................................120 9.7 Conclusion .............................................................................. 121 G lossary ................................................................................................................125 Index ......................................................................................................................139 Foreword 1 Chitin is a representative polysaccharide with many original properties, such as algi- nates, starch, pectins, hyaluronan, or carrageenans. Chitin is of universal importance in living organisms. In turn, its main derivative, chitosan, has seen an explosive number of assumed industrial applications in the recent two decades. The research in chitin and chitosan has also gained signif cant traction in multiple domains rang- ing from biology to advanced biomaterials, with massive ongoing efforts focused on expanding the frontier of understanding structure–function relations associated with this large family of polysaccharides. T he ideal pure structure of chitin is described as a linear homopolymer with a N-acetyl substitution on C2 that differentiates it from cellulose and allows specif c chemical modif cations. Even when chitin is an abundant polymer that occurs in large amounts in many organisms (mainly arthropods and fungi, the subject of C hapter 2) , academic research started late in the 1970s, and the 1st International Conference on Chitin and Chitosan was organized in 1978. Chitin is not thermoplastic, and it is dif- f cult to process when compared with synthetic petroleum-based polymers. To com- pete with their synthetic counterparts, a natural polymer must offer similar material properties and performance and at least nearly the same market price, along with additional original properties. This should be the case of chitin and chitosan, given the development associated with the extensive research on these biopolymers. A s addressed in C hapter 3, initially, chitin industrial sources consisted of waste from isolated crustaceous processing plants. The research developed rapidly, partic- ularly over the past two decades. However, many studies have been carried out only at laboratory scale, and the scaling and validation of many applications in different domains have remained slow due to the diff culty to achieve reproducible properties of the chitin obtained. In fact, chitin is diff cult to isolate from the mineral (cal- cium and other salts) and proteinaceous matrix in which it occurs, and the meth- ods of choice to obtain pure chitin depend essentially on the biological source and its semi-crystalline structure. To a large extent, the industrial production of chitin relies on chemical processes and the use of large volumes of water. The degree of purity of isolated chitin imposes its reactivity during chemical modif cation and its solubility in “good solvents from a thermodynamic point of view”, which are rare. Consequently, the characterization of chitin is nearly impossible in terms of molecu- lar weight and viscosity determinations due to the presence of aggregates. In many natural polysaccharides, such characterization diff culties exist but are often ignored, thus leading to both wrong interpretations of the behavior of the stud- ied polymers and non-reproducible values for parameters such as solubility, molecu- lar weight, viscosity, and degree of acetylation. In this regard, chitin appears irregular and is often utilized only for relatively low-cost and large-scale applications where homogeneity is not critical. Even for these types of applications, enzymatic or chemi- cal modif cations will give heterogeneous reactions and f nal products. Chitin is reminiscent of cellulose in the solid-state and solubilization with no thermoplastic character, as explained in Chapter 4 . But it has not been studied as ix