CHAPTER6 NANOMATERIALS Imaginehowmuchcontroloverresultantpropertiesyouwouldhaveifyouwereable to deposit and maneuver individual atoms into predefined arrangements, en route toward a new material. This is fast becoming a reality, and is the realization of the ultimate in “bottom-up” materials design. Thus far, one is able to easily fabricate materials comprised of a small number of atoms, with features on the nanometer scale (10−9m) – one-billionth of a meter. To put this into perspective, think of a materialwithdimensionsapproximately1,000timessmallerthanthediameterofa humanhairfollicle!Aswewillsee,itisnowevenpossibletopushindividualatoms aroundasurfaceusingspecializedtechniques. We are at the crossroads of unprecedented applications that will only be possi- ble using nanoscale building blocks. More effective devices will be constructed to removepollutantsfromtheenvironmentanddetect/deactivatechemicalandbiolog- icalwarfareagents.Integratedcircuitrywiththecapabilitiesofcurrentworkstations will be the size of a grain of sand and will be able to operate for decades with the equivalentofasinglewristwatchbattery.Roboticspacecraftsthatweighonlyafew poundswillbesentouttoexplorethesolarsystem,andwidespreadspacetravelwill bepossibleforthemasses.Oh,yes–onethatisneartousall–inexpensivealterna- tiveenergysourceswillpowerourvehicles,ratherthandependingondwindlingoil reservesandthedailyfluctuationsof(soaring)gasprices![1] Inordertogainrapidprogresstowardtheseintriguinggoals,thelevelofgovern- ment and private funding in the nanosciences continues to soar. This has spawned anumberofinstitutesinrecentyears,focusedonresearch,development,andcom- mercializationofnanoscalediscoveries,aswellaspubliceducation/outreach.Some recentexamplesare[2]: – National Nanotechnology Initiative (Federal R&D Program, Washington, DC); http://www.nano.gov – RichardE.SmalleyInstituteforNanoscaleScienceandTechnology(RiceUniver- sity,Houston,TX);http://cohesion.rice.edu/centersandinst/cnst/index.cfm – Institute for Nanotechnology (Northwestern University, Evanston, IL); http:// www.nanotechnology.northwestern.edu/index.html – Nano Science and Technology Institute (Cambridge, MA); http://www.nsti.org/ about/ 275 276 6 Nanomaterials – National Cancer Institute Alliance for Nanotechnology in Cancer (Bethesda, MD);http://nano.cancer.gov/ – ASME Nanotechnology Institute (New York, NY); http://www.nanotechnology- institute.org/about.html – Nanotechnology Institute (Philadelphia, PA); http://www.nanotechinstitute.org/ nti/index.jsp) – Center for Nanoscale Chemical–Electrical–Mechanical Manufacturing Systems (Urbana,IL);http://www.nano-cemms.uiuc.edu/ – Nano/Bio Interface Center (University of Pennsylvania); http://www.nanotech. upenn.edu/ – Center on Nanotechnology and Society (Chicago-Kent College of Law, Illinois InstituteofTechnology);http://www.nano-and-society.org/ – TheNanoTechnologyGroup,Inc.(Nanoscienceeducationaloutreach,Wells,TX); http://www.thenanotechnologygroup.org/ – TheForesightInstitute(PaloAlto,CA);http://www.foresight.org – The Institute for Soldier Nanotechnologies (Massachusetts Institute of Techno- logy);http://web.mit.edu/isn/aboutisn/index.html Thefirstnationalnetworkfocusedonthedesign/fabrication/testingofnanomate- rialswasinstitutedin2004throughfundingfromtheNationalScienceFoundation. The National Nanotechnology Infrastructure Network (NNIN) consists of a con- glomerateof13sitesacrossthecountry(Figure6.1)thatarefocusedonallaspectsof nanomaterials.Since“nanotechnology”issuchaninterdisciplinaryfield,manymore nanorelatedresearchcenterswilllikelybeinstitutedinthenearfuture.However,as withallscientificdisciplines,amajorroadblocktowardresearchprogressintheUS is domestic student recruitment. There are a declining number of degrees awarded in the sciences within recent years (from B.S. to Ph.D. levels) in the US, relative to other foreign countries (e.g., China, India). This represents an ominous forecast Figure 6.1.The 13 sites of the National Nanotechnology Infrastructure Network (FY2004-FY2009). Reproducedfromhttp://www.nnin.org. 6 Nanomaterials 277 thatouradvancedtechnologyandwarfarecapabilitieswillgreatlylagbehindother countries, threatening our everyday way of life and the “superpower” status long enjoyedbytheUS. Asexcitingasthefuturisticapplicationsmaysound,isitpossiblethatsuchtechno- logicalgrowthmaybeassociatedwithdiresocietalconsequences?InEricDrexler’s book“EnginesofCreation,”[3] itwasforecastedthatself-replicatingnanomachines would take over all life on Earth! Although that notion is far from reality, there maybemoreseriousissuesthatarisethroughintroductionofnanomaterialsintothe biosphere. History has revealed that chemistry is a two-edged sword, with benefits thatgreatlyimproveourlivesbutalsonegativeconsequencesforhumanhealthand our environment. For example, think of the chlorofluorocarbons (CFCs) that were once used for refrigerants. Their discovery was heralded as one of the greatest tri- umphs of modern science. Alas, many years after their worldwide adoption, it was realizedthattheycontributedtotheozoneholeandlikelyincreaseintheincidences ofskincancer.Likewise,emissionsfromfactoriesandautomobileswerenotconsid- eredasproblematicmanyyearsago,butwearenowawareofthedestructiveconse- quencesofthesesources(e.g.,acidrainandglobalwarming–theleadingcauseof catastrophicchangesinourclimate/weatherpatterns). What will arise from the widescale introduction of nanoscale materials into our world? Are we on the verge of upsetting the natural balance in ways that cannot be overturned? These are serious questions that may only be answered through far-reaching research endeavors, many of which are currently being investigated. Inparticular,wemustfirstdeterminethetoxicological/environmentalconsequences of nanoscale materials with comparisons to known contaminants such as colloids, aerosols/smoke particulates, and asbestos. Some important questions that must be addressed[4]: (i) Donanomaterialsbioaccumulate? (ii) What is the danger of exposure via skin absorption, ingestion, or inhalation routes? (iii) Whatisthefate,transport,andtransformationofnanosizedmaterialsafterthey entertheenvironment? Inadditiontothesetoxicological-basedquestions,anumberofethicalconsiderations mustalsobeaddressed[5]: (i) Equityissues–willnanotechnologybeutilizedtosolvethird-worldproblems, or will it primarily be used to increase the prowess of industrially advanced countries? (ii) Privacyissues–imagineaworldwhereyouhaveinvisiblesensors/microphones –needwesaymore... (iii) Security – how will our country and others defend itself against invisible nanoweaponry? (iv) Human–machine interactions – there are many religious and philosophical issuesassociatedwithembeddednanodeviceswithinthehumanbody. The first news report on the potential damaging effects of nanoscale materials surfaced about a decade ago, when TiO /ZnO nanoparticles from sunscreen were 2 found to cause free radicals in skin cells, damaging DNA. Since then, there have 278 6.1. Whatis“Nanotechnology”? been an increasing number of such reports suggesting that nanostructures are able totraverseacrossmembranesinthebody,withanincreasingtoxicitywithdecreas- ingnanoparticulatedimensions.Perhapsthemostwidelyreportedstudysurfacedin mid-2004,whereitwasshownthatfullerenes,ananoscaleallotropeofcarbon,cause brain damage in aquatic species. Many additional studies are needed to determine thefullimpactofnanomaterialsbeforetheirfullworldwideadoption. Theintroductionofanewarchitecturesuchasnanomaterialsnecessitatestheneed for new terminology and methods of classification and characterization. We must also understand the mechanisms by which individual nanostructures may assemble intolargermaterials,asthiswillgreatlyaffectthepropertiesofthebulkdevicefor a particular application. This chapter will focus on all of these important issues, with an introduction to the various types of nanomaterials, laboratory techniques used for their synthesis, and (perhaps most importantly) their role in current/future applications. 6.1. WHATIS“NANOTECHNOLOGY”? Althoughthereismuchcurrentexcitementaboutnanomaterials,thereisreallynoth- ingnewaboutnanoscience.Infact,theearliestcivilizationsusednanoscalematerials foravarietyofapplications.Forexample,theMayansusedamagnesiumaluminum silicateclaycalledpalygorskite,whichcontainednanosizedchannelsthatwerefilled withwater.TheMesopotamiancivilizationsusedcoloredglassfordecorativeappli- cationsthatcontainedembeddedmetallicnanoparticles. Physics Nobel Laureate Richard Feynman gave the first lecture regarding the applications for nanoscale materials. His talk, entitled “There’s Plenty of Room at theBottom,”wasdeliveredon29December1959attheannualAmericanPhysical Society meeting on the campus of Caltech. Appendix 2 contains a transcript of his entiretalk,whichcontainsreferencestoafutureworldthatwasneverbeforeimagi- ned.Feynmanpointedoutthatdesigningmaterialsatom-by-atomisarealpossibility, asitwouldnotviolateanyphysicallaws.Healsopredictedsuchsci-fiaccomplish- mentsaswriting24volumesoftheEncyclopediaBrittanicaontheheadofapin,and evenmoreamazingly,thecompletereproductionofeverybookeverproducedtofit withinasmallhandheldpamphletoflessthan40pages!Toputthesepropheticstate- mentsintocontext,atthetimehedeliveredthisspeech,computerssuchasUNIVAC 1filledanentireroom(Figure6.2)andcarriedapricetagofover$1million. Thefirstuseoftheterm“nanotechnology”wasbyNorioTaniguchiin1974atthe International Conference on Precision Engineering (ICPE). His definition referred to“productiontechnologytogetextrahighaccuracyandultrafinedimensions,i.e., theprecisenessandfinenessontheorderof1nm(nanometer),10−9minlength.”[6] Althoughmanydefinitionsfornanotechnologyhavebeensuggested,NASArecently suggestedthemostthoroughdescription: Thecreationoffunctionalmaterials,devicesandsystemsthroughcontrolof matteronthenanometerlengthscale(1–100nm),andexploitationofnovel phenomena and properties (physical, chemical, biological) at that length scale.[7] 6 Nanomaterials 279 Figure6.2.Photooftheroom-sizedUNIVAC1computersystemthatwasintroducedinthelate1950s.[8] Figure6.3.ScanningtunnelingmicroscopeimageoftheplacementofindividualXeatomsonaNi(110) surface–nosurprise,byresearchersatIBM.ReproducedwithpermissionfromEigler,D.M.;Schweizer, E.K.Nature1990,344,524.Copyright1990MacmillanPublishersLtd. Although Feynman and Drexler certainly popularized nanotechnology, their influ- ence did not directly lead to the design of nanoscale materials. Rapid progress in nanotechnology could only take place after the arrival of sophisticated instru- mentation, capable of viewing and manipulating materials on the nanoscale. In the 1980s, scanning probe microscopy (SPM) was developed which allowed scientists tofulfillFeynman’svisionofpushingindividualatomsaroundasurface(Figure6.3). 280 6.2. NanoscaleBuildingBlocksandApplications This technique was co-invented by Calvin Quate and Hemantha Kumar Wickramasinghe. Interestingly, when Quate and Binnig first submitted their work to the peer-reviewed journal Physical Review Letters, it was rejected due to such far-fetched claims as being able to measure forces on individual atoms. However, theseresultswereeventuallypublished,directlyinfluencingthefutureofmolecular nanotechnology.The1986NobelPrizeinPhysicswasawardedtoGerdBinnigand HeinrichRohrertohonortheirdesignofthescanningtunnelingmicroscope(STM). TheysharedthePrizewithErnstRuska,theinventorofthefirstelectronmicroscope, anotheressentialtoolforthemodernnanomaterialsscientist.Infact,theresolution of modern electron microscopes are now high enough to provide images of indi- vidualatoms,andareoftenfittedwithdetectorsthatarecapableofdeterminingthe chemical composition and/or oxidation state of the surface atoms. Chapter 7 will describe these and other instruments that are commonly used for materials-related researchanddevelopment. 6.2. NANOSCALEBUILDINGBLOCKSANDAPPLICATIONS The first question almost everyone new to the nanoregime asks is “why are nano- materials so special?” The leading advantage of this size regime is the large sur- face area/volume ratio exhibited by nanomaterials (Figure 6.4). Accordingly, this translates to a very high surface reactivity with the surrounding surface, ideal for catalysis or sensor applications. Further, since biological systems feature the sys- tematic organization of nanoscale materials (e.g., proteins are 1–20nm in size, the diameterofDNAisca.2.5nm),beingabletofabricatematerialsinthissizeregime holdspromiseforartificialcomponentswithincells(thathaveca.10,000–20,000nm Figure 6.4.Comparison of the surface area/volume ratio of macroscopic particles (marbles) and nanoscopicaluminumoxideparticles.Sincenanoparticulescontainaproportionatelylargenumberof surfaceatoms,thereareasignificantlygreaternumberofadsorption/reactionsitesthatareavailableto interactwiththesurroundingenvironment.Further,whereasbendingofabulkmetaloccursviamove- mentofgrainsinthe>100nmsizeregime,metallicnanostructureswillhaveextremehardness,with significantlydifferentmalleability/ductilityrelativetothebulkmaterial. 6 Nanomaterials 281 Figure6.5.Decreaseinthemeltingpointofgoldnanoparticleswithdecreasingdiameter.Itshouldbe notedthatthemeltingpointofbulkgoldis1,064◦C!AdaptedwithpermissionfromUnruh,K.M.etal. “MeltingBehaviorinGranularMetalThinFilms,”MaterialsResearchSocietySymposiumProceedings, vol.195.MaterialsResearchSociety,Apr16–20,1990.Copyright1990MaterialsResearchSociety. diameters) to diagnose/fight diseases, ilnesses, viruses, and other superficial weak- nesses(e.g.,artificialmuscles). Another key benefit for nanomaterials is the ability of varying their funda- mental properties (e.g., magnetization,[9] optical properties (color), melting point (Figure6.5),hardness,etc.),relativetobulkmaterialswithoutachangeinchemical composition. Although bulk properties such as melting point and hardness are re- lated to the enhanced surface interactions among nanoparticulates, the size-tunable electronicpropertiesareduetoquantumconfinementeffects,asdiscussedinlaterin thischapter. Sinceweliveinamacroscopicworld,thenextgenerationofmaterialswillbeof similarphysicaldimensionsastoday’sconsumerproducts.Thatis,wehaveshrunk downthesizeofcellphonesandcomputerstoalmosttheirusefullimits–anyfurther, and one would inconveniently need to use a sharp stylus to dial a phone number! However, as articulated in Chapter 4, although the size of electronic devices will remain somewhat constant, the speed and computational ability of these devices mustcontinuetoincrease.Thistranslatestomaterialsthatarebuiltfromtheground up, one nanoscale building block at a time. However, it is synthetically too expen- sive (and not industrially scaleable) to arrange such small units into their desired positionsbyhand.Consequently,materialschemistsarelargelyfocusedon“bottom- up” techniques that afford the self-assembly of nanoscale species. As we will see later in this chapter, parallel efforts in “top-down” processing are being developed 282 6.2. NanoscaleBuildingBlocksandApplications Figure6.6.Comparisonofthe“top-down”and“bottom-up”approachtonanomaterialssynthesis. by materials engineers to yield nanoscale building blocks and devices through ad- vanced lithographic, ablation, and etching techniques (Figure 6.6). In this respect, one can consider a nanoscale object as being “mesomolecular” or “mesoatomic” – anaggregateofsmallermolecular/atomicsubunits. There are two primary types of nanoscale building blocks that may be used for furtherdevicefabricationandapplications: (i) 0D(e.g.,nanoparticles,nanoclusters,nanocrystals) (ii) 1D(e.g.,nanotubes,nanofibers,nanowires) Thedirectincorporationofthesenanoarchitecturesinexistingmaterialstoimprove theirpropertiesisoftenreferredtoasincrementalnanotechnology.However,aswe will see later in this chapter, the self-assembly of these nanosized building blocks into 2D and 3D architectures may yield entirely new devices and functionalities – referredtoasevolutionarynanotechnology. 6.2.1. Zero-DimensionalNanomaterials Analogoustotheperiodinthissentence,a“zero-dimensional”structureisthesim- plestbuildingblockthatmaybeusedfornanomaterialsdesign.Thesematerialshave 6 Nanomaterials 283 diameters<100nm,andaredenotedbynanoparticles,nanoclusters,ornanocrystals, which are used synonymously in the literature. However, in order to continue our rapid nanoscience developments, the active participants must share a common lan- guage. Since there has been no broad adoption of such terminology, a goal of this chapteristoprovideexplicitdefinitionsandexamples(Figure6.7),inordertoavoid thecurrentnomenclatureambiguities. Thetermnanoparticleisgenerallyusedtoencompassall0Dnanosizedbuilding blocks (regardless of size and morphology), or those that are amorphous and pos- sessarelativelyirregularshape.Herein,wewilldefinenanoparticlesasamorphous or semicrystalline0D nanostructures withdimensions larger than 10nm, and arel- ativelylarge(≥15%)sizedispersion.Foramorphous/semicrystallinenanostructures smaller in size (i.e., 1–10nm), with a narrow size distribution, the term nanoclus- ter ismoreappropriate.Thisdistinctionisasimpleextensionoftheterm“cluster,” whichistypicallyusedininorganic/organometallicchemistrytoindicatesmallmole- cularcagesoffixedsizes(Figure6.7).Analogoustobulkmaterials,theagglomera- tion of noncrystalline nanostructural subunits should best be termed a nanopowder (Figure6.7). Itisalsoimportantheretonotethedifferencebetweennanoparticles/nanoclusters and traditional colloids, which date back to the early 1860s (Table 6.1). We are all familiar with the term colloid, which is used to describe solid/liquid and solid/gas suspensions such as milk, paints, butter, smoke, and smog. Although both types of materials have sizes within the nanoregime, the leading difference is the control one has over composition and morphology. As we will see shortly, in order to stabilize metal nanostructures, a stabilizing agent must be used to prevent agglomeration into a larger powder. This is also the case for colloids, which gen- erally employ polydispersed organic polymers and other ionic species that may adsorb to the colloid surface. Such a variation in the nature of the encapsulat- ing environment leads to a large dispersity in overall morphology and properties of colloids. By contrast, in order for nanomaterials to be used for “bottom-up” design, their synthesis and resultant properties must be reproducible. This is easily accomplishedthroughtheuseofstabilizingagentswithwell-definedstructuresthat do not react with/surface deactivate the entrained nanostructures (e.g., dendrimers, polyoxoanions,etc.). Thusfar,wehavedefinednomenclatureforamorphous0Dnanostructures.Anal- ogous to bulk materials, any nanomaterial that is crystalline should be referred to as a nanocrystal. This term should be reserved for those materials that are single- crystalline; if a particle exhibits only regions of crystallinity, it is better termed a nanoparticle or nanocluster depending on its dimensions. Transmission electron microscopy, especially in tandem with electron diffraction is most useful in deter- miningthecrystallinityofanynanostructure(Figure6.8). Aspecialcaseofnanocrystalthatiscomprisedofasemiconductorisknownasa quantum dot.[12] Typically, the dimensions of these nanostructures lie in the range 1–30nm,basedonitscomposition(seebelow).Quantumdotscurrentlyfindappli- cationsassensors,lasers,andLEDs.Infact,newhigh-densitydisks(e.g.,HD-DVD andBlu-rayhigh-definitionDVDformats)mayonlybereadviabluelasers,which 284 6.2. NanoscaleBuildingBlocksandApplications Clusters m n 1 < a) b) c) < Nanoclusters Nanocrystals 5 nm m 0 n 500 nm 10 5 nm 1 - Nanoparticles Nanopowder 100 nm 50 nm m Sub-Micron Particles n 0 0 0 1 m - n 0 0 1 100 nm Bulk Powder 1 - 100 µm: “microstructures” > 100 µm: “particulates” Figure6.7.0Dnanostructurenomenclature.Shownarethewell-definedcagesizesofmolecularclusters (Os5(CO)16),(Os6(CO)18),[Os8(CO)22]2−.[13]Comparatively,nanoclustersshouldbeusedtodescribe 0Dnanostructuresofahomogeneoussizedistribution.[14] Bycontrast,nanoparticlesexhibitagreater rangeofsizes/shapes.[15]Nanocrystalsarecharacterizedbythepresenceofanorderedlatticearrayofthe constituentsubunits,asillustratedbyasinglenanocrystalofCdSe.[16]Instarkcontrasttoananocrystal, anexampleofananopowderisshownthatconsistsofmicroscopicgrains,eachcomprisedofnanoscale amorphousunits.[17] Thesizeregimethatisintermediatebetweenthenano-andmicroregimesisbest referredtoassubmicron.[18]Thebulkpowderscalebaris200µm.
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