Xenia A. L. Domes Cement grouting during installation of ground anchors in non-cohesive soils Thesis for the degree of Philosophiae Doctor Trondheim, June 2015 Norwegian University of Science and Technology Faculty of Engineering Science and Technology Department of Civil and Transport Engineering Prefa e The presented PhD study was carried out in cooperation with the Norwegian University of Science and Technology in Trondheim, Norway and the Federal Waterways Engineering and Research Institute in Karlsruhe, Germany. This project was made possible by financial supportoftheFederalWaterwaysEngineeringandResearchInstituteinKarlsruhe. Thefield tests were carried out at their sites. The laboratory test series were done and test equipment was designed at the Norwegian University of Science and Technology. Their support is gratefullyacknowledged. Thework ispresented as monograph. i Abstra t Pressuregroutingduringinstallationofgroutedgroundanchorsisknowntoincreaseanchor capacity in non-cohesive soils, but little information is available on correlations between applied grouting pressures, duration of grouting, ground conditions and increase of anchor pull-outcapacity. The presented PhD study is concerned with processes taking place during installation of grouted ground anchors in non-cohesive soils, where filtration of the cement grout is assumed. Itwasaimedtodeterminetheinfluenceofpressuregroutingonthestressesonthe anchor body and the properties of the adjacent soil. The knowledge of those is considered prerequisiteinorderto determinetheanchors pull-outcapacity. In the first part of the PhD thesis, a series of laboratory experiments is presented, which was carried out to understand the filtration process of cement grouts and to determine the properties of the filter cake material. Using a filtration press the rate of filter cake build-up was investigated,takingintoaccount theinfluence ofgroutingpressureand initialwater/ce- mentratioofthegrout. Thetestresultswereusedtoevaluatedifferentanalyticalapproaches to simulate the filtration process: a two-phase filtration model and classical consolidation theory. Both models were found appropriate, and calculation parameters were determined. In addition to the filtration tests, the mechanical properties of the fresh, uncured, filter-cake material were investigated. Applying soil mechanical investigation methods, strength and stiffnesspropertiescould bedetermined. In the second part of the PhD thesis in-situ tests during anchor installation in sands are presented. On three test sites the grout pressure was measured inside the borehole during and after anchor installation. Measurements confirmed a grout filtration inside the borehole and indicated the increase of radial stresses on the anchor body. Additional flat-dilatometer soundings (DMT) and cone penetration tests (CPT) showed the influence of the grouting processon theradialstresses intheadjacentsoil. In thethird part ofthe thesisa numerical model is proposed to simulatethe filtrationpro- cess of cement grout in a fullycoupled flow-displacementfiniteelement analysis. Based on the two-phase filtration model a filter criterion was implemented, which defines the phase change from liquid to solid grout based on the discharge of water. The phase change was realisedbychangingthematerialpropertiesofthegroutelements. Withthepresentedmodel thegroutingduringanchor installationwas simulatedand theinfluenceofdifferent parame- terscouldbedetermined. Thetransferofgroutingpressuresfrom theliquidgrouttothesoil through seepage forces in the filtercake is simulated and the residual stresses after grouting determined. iii The findings can now be used as starting point to simulate the load transfer mechanisms ofgroutedground anchorsin numericalanalysis,takingintoaccountinstallationeffects. iv A knowledgements During my PhD research I had the privilege to be part of the geotechnical groups at the Norwegian University of Science and Technology (NTNU) in Trondheim as well as at the Federal Waterways Engineering and Research Institute (BAW) in Karlsruhe. However, I started my academic career setting me off into the topic of grouted ground anchors at the structural engineering department at the University of Applied Sciences in Münster. Along thewayImetmanypeoplewhohavebeensupportivetomeand mystudyinonewayorthe other. Iwouldliketo expressmydeepest gratitudetoall ofthem. Firstandforemost,IwouldliketothankmysupervisoratNTNU,ProfessorThomasBenz, for his support and encouragement. Thank you for always having an open mind for ideas and discussion,beinginterested and curiousabout myresearch, providingscientificsupport andevenhelpingmeinthefield, givingmeconfidenceand keepingmemotivated. I also owe my gratitude to my supervisor at BAW, Dr. Markus Herten, without whom it would not have been possibleto conduct this research project. Thank you for your support, forhavingfateintheresearch projectand facilitatingthepossibilitiesI had. Further, I would like to thank Professor Gerhard Schaper of the FH Münster for evoking myinterestin research and encouragingmetodo aPhD. Theexperimentalpartofthisworkwouldhavebeenimpossiblewithoutthehelpandeffort ofthetechnicalstaffatNTNU. ThankyouFrank Stæli, TageWestrumand PerØstensenfor building the sensors and laboratory equipment and managing to get them ready in time so that I could finish my experiments within the tight travel schedule. Also many thanks to RikkeMarieVollan forhelpingmewiththelaboratoryexperiments. IamgratefulforthesecretaryoftheGeotechnicalDivisionMaritSkjåk-Brækforpatiently helping me with all organizational and administrativematters and always being there when helpisneeded. Overtheyears Ihaveenjoinedmanydiscussionsandmeetingswithpastand presentPhD candidates of different organizations. All of you provided inspiration and help which is highly appreciated. Amongst all other things, special thanks to Priscilla for supporting me topreparefortheexamsatNTNU,Annikaforthesupportwithadministrativematters,Stian for keeping the agenda up to date and Hilde for introducing me to the Norwegian culture. I would also like to thank Harriet, Jakob and Katharina for their versatile support and com- panionship. ManythankstoallmycollegesatBAW,whoprovidedaninspiringandwelcomingwork- ingenvironment. Thankyouforthemanysuggestionsandcoffeebreakdiscussions. Special thanks to EvaDornecker for sharing your knowledgeabout grouted ground anchors. Thank v you to Regina Kauther, Ingo Feddersen, Björn Mettig and Hermann Brauer for the support during the in-situ tests. I would also like to thank Dr. Bernhard Odenwald for the inspir- ing discussions about analytical solutions. I must also thank Olivia Wenzel for proofread- ing/editingmythesis. Finally,my deepest gratitudegoes to my family and friends with theirunconditionalsup- port,everyoneintheirownway. Thankyoutomyfatherformotivatingmeachievingagoal and teaching me to become an independent person. Thank you Mama for your love and moralsupportregardlessthetimeordistance. ThankstomysistersLauraandSophiaforun- derstanding and being patient. And last but not least I would like to thank my dear husband Fabian who accompanied me during the journey towards completing my PhD study. Thank you for encouraging me, enduring me and being faithful. You have been solid as a rock for me. vi Table of Contents 1 Introdu tion 1 1.1 Motivation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.2 Objectives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 1.3 Scope andlimitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.4 Outlineofthethesis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 Grouted ground an hors 5 2.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2 Definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.1 Groutedground anchors . . . . . . . . . . . . . . . . . . . . . . . 5 2.2.2 Micropiles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.2.3 Installationmethodsofanchors . . . . . . . . . . . . . . . . . . . 6 2.2.4 Anchordesign . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.3 Fundamentalsand historicreview . . . . . . . . . . . . . . . . . . . . . . 8 2.3.1 Processes duringgroutingofgroundanchors . . . . . . . . . . . . 10 2.3.2 Influence ofgroutingpressureonanchorcapacity . . . . . . . . . . 11 2.3.3 Increase ofradialstresses dueto swellingofcement grout . . . . . 13 2.3.4 Characteristics ofthegroutbody . . . . . . . . . . . . . . . . . . . 13 2.3.5 Influence ofthedrillingmethods . . . . . . . . . . . . . . . . . . . 16 2.3.6 Groutabiliy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 2.4 Chapter summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 3 Cement grout (cid:28)ltration - Ba kground 21 3.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 3.2 Fundamentalsofcement groutfiltration . . . . . . . . . . . . . . . . . . . 21 3.2.1 Two-phasefiltrationmodel . . . . . . . . . . . . . . . . . . . . . . 22 3.2.2 Consolidationtheory . . . . . . . . . . . . . . . . . . . . . . . . . 23 3.3 Analyticalsolutionofradial filtrationwithconstantpumpingrate . . . . . . 24 3.4 Theoretical considerationsabout cementgroutfiltercake . . . . . . . . . . 25 3.5 Material propertiesoffresh cement grout . . . . . . . . . . . . . . . . . . 26 3.5.1 Previouslaboratory testsoncement groutfiltration . . . . . . . . . 27 3.5.2 In-situmeasurements . . . . . . . . . . . . . . . . . . . . . . . . . 28 3.6 Chapter summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 vii TableofContents 4 Cement grout (cid:28)ltration - Laboratory tests 31 4.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.2 Filtrationtests-Experimentalprocedure . . . . . . . . . . . . . . . . . . . 31 4.2.1 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 4.2.2 Filtrationpress . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 4.2.3 Experimentalprocedure . . . . . . . . . . . . . . . . . . . . . . . 32 4.2.4 Testseries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 4.2.5 Watercontentmeasurements . . . . . . . . . . . . . . . . . . . . . 33 4.2.6 Permeabilitymeasurements . . . . . . . . . . . . . . . . . . . . . 34 4.3 Filtrationtests-Results . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 4.3.1 Filtrationbehaviour . . . . . . . . . . . . . . . . . . . . . . . . . . 34 4.3.2 Influenceofsand as filtermedium . . . . . . . . . . . . . . . . . . 37 4.3.3 Injectionofgroutintosand . . . . . . . . . . . . . . . . . . . . . . 37 4.3.4 Phasechange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 4.3.5 Watercontents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 4.3.6 Permeabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 4.3.7 Filtrationrate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 4.4 Simulationoffiltrationtests . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.4.1 Filtrationmodel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 4.4.2 Consolidationtheory . . . . . . . . . . . . . . . . . . . . . . . . . 46 4.4.3 Modifiedconsolidationtheory . . . . . . . . . . . . . . . . . . . . 48 4.4.4 Estimationoffiltercake thickness . . . . . . . . . . . . . . . . . . 49 4.4.5 Comparisonoffiltrationandconsolidationtheory . . . . . . . . . . 49 4.5 Mechanical propertiesoffresh cementgrout filtrate . . . . . . . . . . . . . 51 4.5.1 Soilmechanical testsonfiltercake material . . . . . . . . . . . . . 51 4.5.2 Soilmechanical propertiesofuncured cementgrout filtrate . . . . . 52 4.6 Chaptersummary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 5 Installation e(cid:27)e ts - Field measurements 59 5.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 5.2 Testsitesand testprogramme . . . . . . . . . . . . . . . . . . . . . . . . . 59 5.2.1 TestsiteDörverden . . . . . . . . . . . . . . . . . . . . . . . . . . 59 5.2.2 TestsiteVenhaus . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 5.2.3 TestsiteHorstwalde . . . . . . . . . . . . . . . . . . . . . . . . . 65 5.3 Testmethods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5.3.1 Pressuremeasurementswithintheborehole . . . . . . . . . . . . . 67 5.3.2 Flat DilatometerTests (DMTand DMTA) . . . . . . . . . . . . . . 70 5.4 Field testresults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 5.4.1 MeasurementsinDörverden . . . . . . . . . . . . . . . . . . . . . 73 5.4.2 MeasurementsinVenhaus . . . . . . . . . . . . . . . . . . . . . . 78 5.4.3 PressuremeasurementsinHorstwalde . . . . . . . . . . . . . . . . 89 viii TableofContents 5.4.4 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 5.5 Conclusionoffield measurements . . . . . . . . . . . . . . . . . . . . . . 101 6 Modelling ement grout (cid:28)ltration with FEM 103 6.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 6.2 Implementation of cement grout filtration into the finite element method (FEM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 6.2.1 Filtercriterion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 6.2.2 Identificationofneighbouringelements . . . . . . . . . . . . . . . 106 6.2.3 Dischargeintotheadjacentfilter elements . . . . . . . . . . . . . . 106 6.2.4 Calculatingtheadvancingfiltrationfront . . . . . . . . . . . . . . 107 6.3 Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 6.3.1 Constitutivelaws . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 6.3.2 Materialproperties . . . . . . . . . . . . . . . . . . . . . . . . . . 107 6.4 Validationofone-dimensionalcementgroutfiltration . . . . . . . . . . . . 108 6.4.1 Modeldefinition . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 6.4.2 Validationresults . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 6.5 Validationofradialcement groutfiltration . . . . . . . . . . . . . . . . . . 112 6.5.1 Modeldefinition . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 6.5.2 Validationresults . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 6.6 Cement groutfiltrationinsidetheborehole . . . . . . . . . . . . . . . . . . 114 6.6.1 Modeldefinition . . . . . . . . . . . . . . . . . . . . . . . . . . . 114 6.6.2 Calculationsteps . . . . . . . . . . . . . . . . . . . . . . . . . . . 115 6.6.3 Calculationmodes . . . . . . . . . . . . . . . . . . . . . . . . . . 118 6.6.4 Resultsofmodel‘G_LM’ . . . . . . . . . . . . . . . . . . . . . . 119 6.6.5 Meshdependency andfiltrationdirection . . . . . . . . . . . . . . 124 6.6.6 Resultsforfiltration inmainflow directiononly . . . . . . . . . . . 124 6.6.7 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126 6.7 Parametricstudy-Radial flow . . . . . . . . . . . . . . . . . . . . . . . . 127 6.7.1 Modeldefinition . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 6.7.2 Calculationsteps . . . . . . . . . . . . . . . . . . . . . . . . . . . 128 6.7.3 Radial stressesand deformationsusingHSsmallmodelforthesoil . 129 6.7.4 Variationofgroutingparameters . . . . . . . . . . . . . . . . . . . 131 6.7.5 Variationoffiltercake stiffness . . . . . . . . . . . . . . . . . . . 132 6.7.6 Variationoffiltercake permeability . . . . . . . . . . . . . . . . . 134 6.7.7 Variationofsoilpermeability. . . . . . . . . . . . . . . . . . . . . 136 6.8 Chapter summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138 7 Con luding remarks 141 7.1 Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141 7.2 Conclusionsand recommendationsforpractice . . . . . . . . . . . . . . . 144 ix
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