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Catalysis, Vol. 19 PDF

265 Pages·2006·5.734 MB·English
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Catalysis Volume 19 A Specialist Periodical Report Catalysis Volume 19 A Review of Recent Literature Editors J.J. Spivey, Louisiana State University, Baton Rouge, USA K.M. Dooley, Louisiana State University, Baton Rouge, USA Authors David A Berry, US Department of Energy, West Virginia, USA David A Bruce, Clemson University, South Carolina, USA TV Choudhary, ConocoPhillips Company, Bartlesville, USA Todd H Gardner, US Department of Energy, West Virginia, USA DW Goodman, Texas A&M University, Texas, USA James G Goodwin Jr, Clemson University, South Carolina, USA JSJ Hargreaves, University of Glasgow, UK CGM Hermse, Eindhoven University of Technology, The Netherlands APJ Jansen, Eindhoven University of Technology, The Netherlands Yijun Liu, Clemson University, South Carolina, USA Dora E Lopez, Clemson University, South Carolina, USA Edgar Lotero, Clemson University, South Carolina, USA D McKay, University of Glasgow, UK Fernando Morales, Utrecht University, The Netherlands Dushyant Shekhawat, US Department of Energy, West Virginia, USA Kaewta Suwannakarn, Clemson University, South Carolina, USA Bert M Weckhuysen, Utrecht University, The Netherlands If you buy this title on standing order, you will be given FREE access to the chapters online. Please contact [email protected] with proof of purchase to arrange access to be set up. Thank you. ISBN-10:0-85404-239-3 ISBN-13:978-0-85404-239-5 ISSN0140-0568 AcataloguerecordforthisbookisavailablefromtheBritishLibrary rTheRoyalSocietyofChemistry2006 Allrightsreserved Apartfromanyfairdealingforthepurposeofresearchorprivatestudyfor non-commercialpurposes,orcriticismorreviewaspermittedunderthetermsoftheUK Copyright,DesignsandPatentsAct,1988andtheCopyrightandRelatedRights Regulations2003,thispublicationmaynotbereproduced,storedortransmitted,inany formorbyanymeans,withoutthepriorpermissioninwritingofTheRoyalSocietyof Chemistry,orinthecaseofreprographicreproductiononlyinaccordancewiththeterms ofthelicencesissuedbytheCopyrightLicensingAgencyintheUK,orinaccordancewith thetermsofthelicencesissuedbytheappropriateReproductionRightsOrganization outsidetheUK.Enquiriesconcerningreproductionoutsidethetermsstatedhereshould besenttoTheRoyalSocietyofChemistryattheaddressprintedonthispage. PublishedbyTheRoyalSocietyofChemistry, ThomasGrahamHouse,SciencePark,MiltonRoad, CambridgeCB40WF,UK RegisteredCharityNumber207890 Forfurtherinformationseeourwebsiteatwww.rsc.org TypesetbyMacmillanIndiaLtd,Bangalore,India PrintedandboundbyHenryLingLtd,Dorchester,Dorset,UK Preface Catalysiscontinues tobeastrong andengaging areaofresearch.Newtools are being used to explore the complex processes taking place at the catalyst surface.Conversion ofbothtraditionalandnew fuels tomeetthe challenge of clean energy is becoming more important. The reviews in this volume address these topics. JimGoodwin,Jr.andcolleaguesatClemsonUniversity(EdgarLotero,David Bruce, and Kaewta Suwannakarn, Yijun Liu, and Dora Lopez) review the application of solid acid catalysts for the synthesis of biodiesel from renewable sources. Biodiesel is produced by the acid-catalyzed esterification of fatty acids derivedfromrenewablessuchasvegetableoil.Althoughthisesterificationcanbe carriedoutusinghomogeneousacidcatalysts,thereareclearprocessadvantages tousingheterogeneouscatalysts—providedthenecessaryactivityandselectivity canbeachieved.Theauthorsassessboththecurrentprocessesthatarebasedon homogeneous catalysts, as well as recent studies of heterogeneous catalysts, which havenot been extensivelyreviewedtodate. Nitridesandoxynitridesrepresentarelativelynewclassofcatalyticmaterial. JustinHargreavesandD.McKay(UniversityofGlasgow,UK)showthatthese materials have only recently been explored for reactions (e.g., photocatalysis) beyondthosethattakeadvantageoftheiracid-basepropertiesandtheirability to mimic Pt-based catalysts. Tuning the acid-base properties of nitrides is possible by incorporating oxygen within their structure. Cobalt-basedFischer-Tropschcatalystsarethesubjectofcontinuinginterest aslarge-scaleGas-to-Liquidsplantscomeonline.FernandoMoralesandBert Weckhuysen (Utrecht University, the Netherlands) look specifically at the effects of various promoters for these catalysts, particularly Mn. The effect of thesepromotersincontrollingtheactivityandselectivityoftheoverallreaction canbecriticalintheoverallprocesseconomics.Thischapteralsolooksatnew spectroscopic techniques that have recently been used to study the effects of these promoters. The decomposition of methane isan important process since it can produce two valuable products: hydrogen and carbon filaments. Wayne Goodman (Texas A&M University) and Tushar Choudhary (ConocoPhillips) show that methane decomposition may be a viable alternative to conventional steam reforming as a source of hydrogen, without the formation of CO as a x byproduct.Theauthorsexaminetheeffectsofcatalystsupportandpromoters, as well as the inevitable regeneration of the catalyst. The formation of carbon fibers, under certain conditions, makes this process an attractive one. v vi Catalysis,2006,19,v–vi Another route to hydrogen for fuel cell energy applications is the catalytic reformingofliquidfuels.InareviewbyauthorsfromtheUSDept.ofEnergy (Dushyant Shekhawat, Dave Berry, and Todd Gardner) and Louisiana State University (Jerry Spivey), the catalysts used for this reaction are examined. Among the key issues in this process are carbon deposition and sulfur poisoning. These deactivation mechanisms are widely recognized as barriers to the widespread use of catalytic reforming. The kinetics of the complex reformingprocess,whichincludespartialoxidation,steamreforming,andshift reactions, are also reviewed. Finally, the application of computational methods to the study of catalysis continues to increase dramatically. C.G.M. Hermse and A.P.J. Jensen (Eind- hoven University of Technology, the Netherlands) present a review of the kinetics of surface reactions with lateral interactions. These methods can be used in predicting catalytic reaction mechanisms. In particular, the authors discusstheroleoflateralinteractionsinadsorbedlayersatequilibriumandthe determination of lateral interactions from experiments—using the simulations to interpret experimental results. This chapter illustrates the increasing use of computational methods to understand and to design catalysts. I welcome to this volume my Co-Editor and colleague at Louisiana State University, Kerry Dooley. He is well-known to many in the catalysis commu- nityforhisresearchinacid-basecatalysis.Amongotherresponsibilities,hewill serveasMeetingCo-ChairfortheupcomingNorthAmericanCatalysisSociety meeting, to take place in Houston on June 17–22, 2007. As always, comments are welcome. James J. Spivey Gordon A. and Mary Cain Dept. Chemical Engineering Louisiana State University Baton Rouge, LA 70803 [email protected] Kerry M. Dooley Gordon A. and Mary Cain Dept. Chemical Engineering Louisiana State University Baton Rouge, LA 70803 [email protected] Contents Cover Imageprovidedcourtesy ofcomputationalscience companyAccelrys (www.accelrys.com).An electrondensityisosurface mappedwiththeelectrostatic potentialforanorganometallic molecule.Thisshowsthe chargedistributionacrossthe surfaceofthemoleculewith theredareashowingthe positivechargeassociatedwith thecentralmetalatom. Researchcarriedoutusing Accelrys’MaterialsStudios. Promotion Effects in Co-based Fischer-Tropsch Catalysis 1 Fernando Morales and Bert M. Weckhuysen 1 General Introduction 1 1.1 Fischer-Tropsch Synthesis 1 1.2 Scope of the Review Paper 5 2 Fischer-Tropsch Catalysis 6 2.1 Gas-to-Liquid Technology, Economic Impact and its Relevance to Society 6 2.2 Fischer-Tropsch Catalysts 8 3 Co-based Fischer-Tropsch Catalysts 9 3.1 Promotion Effects 10 3.2 Overview of the Promoter Elements Used in Co-based F-T Catalysts 16 4 Mn-promoted Fischer-Tropsch Catalysts 21 4.1 Mn-promoted Fe-based Fischer-Tropsch Catalysts 22 5 Concluding Remarks and Outlook 30 6 Acknowledgments 32 References 32 vii viii Catalysis,2006,19,vii–x The Catalysis of Biodiesel Synthesis 41 Edgar Lotero, James G. Goodwin, Jr., David A. Bruce, Kaewta Suwannakarn, Yijun Liu and Dora E. Lopez 1 Introduction 41 2 Overview 43 2.1 Vegetable Oils and Animal Fats 43 2.2 Reactions 44 2.3 Physicochemical Properties of Biodiesel 46 2.4 The Feedstock Issue 47 2.5 Processing Methodologies 48 3 Homogeneous Catalysis 49 3.1 Base-Catalyzed Synthesis 49 3.2 Acid-Catalyzed Synthesis 55 3.3 Integrated Acid-Base Biodiesel Synthesis 60 3.4 Existing Problems with Homogeneous Catalysts 62 4 Heterogeneous Catalysis in Biodiesel Synthesis 63 4.1 Catalysis by Metals, Metal Compounds and Supported Metal Complexes 64 4.2 Catalysis by Solid Bases 67 4.3 Catalysis by Solid Acids 72 4.4 Potential Problems with Heterogeneous Catalysts 77 5 Conclusions and Future Perspectives 78 References 80 Catalysis with Nitrides and Oxynitrides 84 J.S.J. Hargreaves and D. Mckay 1 Introduction 84 2 Preparation of Nitride and Oxynitride Catalysts 85 3 Catalytic Reactions with Nitrides and Oxynitrides 89 3.1 Ammonia Synthesis, Ammonia Decomposition and Hydrazine Decomposition 89 3.2 Amination and Ammoxidation 92 3.3 NO Removal 93 3.4 Hydrotreating and Hydrogenation 94 3.5 Base Catalysis 96 3.6 Photocatalysis 98 3.7 Use as Supports 99 Catalysis,2006,19,vii–x ix 3.8 Hydrogen Storage 102 4 Conclusions and Outlook 102 5 Acknowledgments 103 References 103 Kinetics of Surface Reactions with Lateral Interactions: Theory and Simulations 109 C.G.M. Hermse and A.P.J. Jansen 1 Introduction 109 2 Basics of Lateral Interactions 110 2.1 The Mechanism of Lateral Interactions 110 2.2 Equilibrium Aspects 114 2.3 Effect of Lateral Interactions on the Kinetics 119 3 Theory 120 3.1 Including Lateral Interactions in the Kinetics 121 3.2 Analytical Expressions for Lateral Interactions 133 3.3 Experimental Determination 135 3.4 Calculating Lateral Interactions 137 4 Examples 143 4.1 NO/Rh(111) 143 4.2 Sulfate on Fcc(111) Surfaces 145 4.3 CO/Rh(100) 148 4.4 O/Pt(111) 151 4.5 Tartaric Acid on Cu(110) 153 5 Outlook 155 6. Acknowledgments 157 References 157 Methane Decomposition: Production of Hydrogen and Carbon Filaments 164 T.V. Choudhary and D.W. Goodman 1 Introduction 164 2 Hydrogen Production 166 2.1 Catalytic Decomposition of Methane for Hydrogen Production 166 2.2 Step-wise Methane Reforming: Regeneration Issues 172

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