Cars & Light Vans - OEM International AB

400 Pages·2014·10.72 MB·English

Battery Application
& Specification
Guide 2014
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Yuasa Battery Europe Ltd
Automotive Division
Tel: [phone]
Fax: [phone]
Email: [email protected]
Website: www.yuasaeurope.com
www.yuasaeurope.com The world’s leading battery manufacturer
The complete range
from Yuasa
Contents
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The Range Explained e
2 - 7 c
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Battery Specifications 8 - 12 tio
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Layouts, Hold-Downs & Terminals &
13 - 14

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Cross Reference e
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BBMS to Yuasa
15 - 16
JIS to Yuasa
16 - 17
DIN to ETN to Yuasa
18 - 19
C
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UK Registration Dates 19 &

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Footnotes V
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Introduction to Application Guides 21 lic
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Cars & LCV Application Guide 22 - 360 n

G
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Guarantee 361 id
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Battery Characteristics & Fault Diagnosis
362 - 363
Battery Testing
364 - 371
Yu-Fit Battery Configurator
372 - 374
B
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How a Battery Works te
375 - 376 r
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Understanding the Specifications e
377 - 379 s
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Health & Safety Information
380 - 382
All You Need To Know About Batteries
383 - 389
AGM & EFB Explained
390 - 392
Silver Statement
393
BER Statement
393
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Material Safety Data 394 - 395 rm
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Terms & Conditions io
396 n
© Yuasa Battery Sales (UK) Ltd. 2014 Yuasa Car & LCV Battery Application & Specification Guide 2014 1
Next Generation Automotive Battery Range -
Explained
s Micro Hybrid, Hybrid & Electric Vehicles
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X AGM
YBX9000

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s START STOP PLUS
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a Features
c
fi • Approximately 360,000 starts
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e • For high specification Start/Stop vehicles
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S • Absorbed Glass Mat construction with no free acid
• Double lid (leak proof)
• VRLA
• Integrated flame arrestor
• OE Quality, Performance & Specification
Performance
Compared to Conventional Automotive Batteries
• +150% improved Dynamic Charge Acceptance (DCA)
• +200% increased cyclic durability
EFB
YBX7000
START STOP
Features
• Approximately 85,000 starts
• For lower specification Start/Stop vehicles
• Sealed tip/tilt double lid
- Reduces water loss by up to 30%
- VDA roll over test compliant*
• High charge acceptance envelope type separators
and anti-sulphation technology
• Carbon/Lithium plate additives
• Integrated flame arrestor
• OE Quality, Performance & Specification
*German Association of the Automotive Industry
Performance
Compared to Conventional Automotive Batteries
• +170% improved Dynamic Charge Acceptance (DCA)
• +100% increased cyclic durability
AUXILIARY BATTERIES
Features
• 9 AGM auxiliary batteries
• 2 Flooded auxiliary batteries
• 1 AGM starter battery
Fitment examples
• Toyota, Honda & Lexus Hybrids
• Mercedes E & S Class
• Volvo DRIVe
• BMW 7 series
• Mitsubishi & PSA Electric Vehicle
2 Yuasa Car & LCV Battery Application & Specification Guide 2014
Explained
Conventional Car & LCV Battery Range
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YBX5000 if
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Features io
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• Approximately 50,000 starts s

• Sealed tip/tilt double lid &

- Reduces water loss by up to 30% X
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- VDA roll over test compliant* R
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• Calcium/Calcium plates fs
• State of Charge Indicator (SOCI)
• Integrated carrying handle & flame arrestor
• OE Quality, Performance & Specification
*German Association of the Automotive Industry
Performance
• Up to 35% increase in cranking power*
*YBX1063 350 CCA YBX5063 480 CCA
YBX3000
Features
• Approximately 30,000 starts
• Sealed tip/tilt double lid
- Reduces water loss by up to 30%
- VDA roll over test compliant*
• Calcium/Calcium plates
• Integrated carrying handle & flame arrestor
• State of Charge Indicator (SOCI)
• OE Quality, Performance & Specification
*German Association of the Automotive Industry
Performance
• Up to 20% increase in cranking power*
*YBX1063 350 CCA YBX3063 425 CCA
YBX1000
Features
• Approximately 20,000 starts
• Remote flame arrestor
• Central venting*
• Integrated carrying handle*
• Calcium/Calcium plates
• OE Quality, Performance & Specification
*Excludes 038, 048 & 049
Yuasa Car & LCV Battery Application & Specification Guide 2014 3
Explained
Commercial Vehicle Range
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o DEEP CYCLE
ti CARGO
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fic GLASS MAT
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S Features
• Increased service life over SHD
• Ultimate deep cycle capabilities
• Glass mat separators*
• Vibrolock plate fixing*
• Vibration Resistant - V3 (EN50342.1 A1 2011)
• OE Quality, Performance & Specification
*Improved resistance to vibration and deep cycle
capabilities over HD and SHD
SUPER
CARGO
HEAVY DUTY
Features
• Advanced plate design
• Increased service life over HD
• Deep cycle capabilities
• Vibration Resistant - V2 (EN50342.1 A1 2011)
• OE Quality, Performance & Specification
Performance
• Up to 30% increase in cranking power
over Cargo HD*
*629HD 815 CCA v 629SHD 1050 CCA
CARGO
HEAVY DUTY
Features
• Advanced plate design
• Deep cycle capabilities
• Vibration Resistant - V2 (EN50342.1 A1 2011)
• OE Quality, Performance & Specification
4 Yuasa Car & LCV Battery Application & Specification Guide 2014
Explained
Leisure, Marine & Garden Range
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CARAVAN & n
LEISURE s

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MOTOR HOMES
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Features f
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• Caravan/leisure use
• Long storage life
• Deep cycle
• State of Charge Indicator (SOCI)
• Enhanced safety venting
• Integrated flame arrestor
BOATS &
MARINE
WATERCRAFT
Features
• Marine & leisure craft use
• Dual terminal
• Sealed lid (Leak/spill proof tip-tilt)
• Vibrolock plate fixing*
• Deep cycle
• 45° tilt angle
• State of Charge Indicator (SOCI)
• Enhanced safety venting
• Integrated flame arrestor
*Improved resistance to vibration
GARDEN
MACHINERY
Features
• Powered gardening equipment use
- Ride on mowers etc.
Yuasa Car & LCV Battery Application & Specification Guide 2014 5
Classic 6V, Pro-Spec,
Explained
s Motorcycle & Powersports
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S
Features
• Deep cycle capability
• Vibration resistant hard rubber case
• OE Quality, Performance & Specification
PRO-SPEC
Features
• Deep cycle
• Easy maintenance vent caps
• AGM/porous rubber separator construction*
• Three terminal types available
• Special lid/case design**
• Enhanced life cycle over competitors
*Resists corrosion and reduces electrical resistance
**Prevents short circuits from active material shedding
Fitment examples
• Electric vehicles (golf carts/mobility)
• Warehouse equipment (fork lifts/access platforms)
MOTORCYCLE &
POWERSPORTS
BATTERIES
Features
• World’s number one powersports battery
• 100% vehicle parc coverage
• Exact fit not ‘will-fit’
• Original Equipment for all major Motorcycle, ATV,
Jet Ski and Snowmobile manufacturers
6 Yuasa Car & LCV Battery Application & Specification Guide 2014
Explained
Smart Chargers, Yu-Fit & MDX Testers
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AUTOMOTIVE & MOTORCYCLE if
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BATTERY CHARGERS tio
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Features &
• Intelligent (SMART) charging X
• Reverse connection protection -R
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• Spark proof connection f
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• Safe on-vehicle charging
• Suitable for new technology batteries*
• Up to 8 charging phases
*AGM and EFB
BATTERY CONFIGURATION
TOOLING
New technology Micro hybrid vehicles equipped
with emission control systems may require
replacement battery configuration.
Battery configuration can be carried out using the new Yuasa
Yu-Fit battery configuration tool.
Use of the Yuasa Yu-Fit allows the provision of a complete
battery replacement solution by reducing battery replacement
costs, customer inconvenience, enhancing the services
provided by aftermarket battery distributors.
BATTERY
ANALYSERS
Yuasa’s new range of automotive
and motorcycle battery
analysers ensure the most
up-to-date and accurate
test results.
A custom made solution that enables
potential cost savings and increased
revenues. Test more batteries and sell
more batteries.
Yuasa Car & LCV Battery Application & Specification Guide 2014 7
Battery Specifications
Next Generation Automotive Batteries - Micro Hybrid, Hybrid & Electric Vehicles
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Specifications & X Yuasa Number Voltage Capacity at 20-hour Rate (Ah) Cold Cranking Performance (Amps) EN1 Recommended Charge Rate (Amps) Length mmDimenWidth mmsionsHeight mm Mean Weight with Acid (kg) Cell Layout Terminal Container Features Handles End-Venting State of Charge Indicator Semi Traction Features Japanese/Korean True-Fit
AGM START STOP PLUS BATTERIES
YBX9000
YBX9012 12V 50 520 3 207 175 190 15.9 0 T1 B3 • • •
YBX9019 12V 95 850 5 353 175 190 27.0 0 T1 B3 • • •
YBX9020 12V 105 950 6 393 175 190 29.0 0 T1 B3 • • •
YBX9027 12V 60 680 4 242 175 190 16.7 0 T1 B3 • • •
YBX9096 12V 70 760 4 278 175 190 19.5 0 T1 B3 • • •
YBX9115 12V 80 800 5 317 175 190 21.9 0 T1 B3 • • •
EFB START STOP BATTERIES
YBX7000
YBX7005 12V 64 620 4 232 173 225 17.5 0 T1 N •
YBX7027 12V 60 560 4 242 175 190 16.6 0 T1 B3 • • •
YBX7030 12V 72 760 4 260 173 225 19.5 0 T1 N •
YBX7053 12V 45 370 3 238 128 227 13.0 0 T1/T3 N •
YBX7054 12V 40 340 2 197 128 227 11.5 0 T1/T3 N •
YBX7055 12V 40 340 2 197 128 227 11.5 1 T1/T3 N •
YBX7096 12V 70 650 4 278 175 190 19.3 0 T1 B3 • • •
YBX7100 12V 65 650 4 278 175 175 17.4 0 T1 B3 • • •
YBX7110 12V 75 730 4 317 175 175 20.1 0 T1 B3 • • •
YBX7115 12V 80 730 5 317 175 190 20.8 0 T1 B3 • • •
YBX7335 12V 80 780 4 305 173 225 22.5 0 T1 N •
AUXILIARY, BACKUP & SPECIALIST BATTERIES
YUASA
44B19L 12V 40 340 2 187 127 225 9.5 0 T1 N •
HJ-A24L 12V 40 310 2 238 129 187 10.7 0 T1 N •
HJ-S34B20L 12V 35 272 2 197 129 227 10.5 0 T3 N • •
HJ-S34B20L-A 12V 35 272 2 197 129 227 10.5 0 T3 N • • •
HJ-S34B20R 12V 35 272 2 197 129 227 10.5 1 T3 N • •
HJ-S46B24R 12V 46 310 3 238 129 227 12.7 1 T3 N • •
NP1.2-12 12V 1.2 NA 0.1 97 48 54.5 0.6 3 A N •
NP7-12 12V 7 NA 1 151 65 97.5 2.7 4 A/D N •
YB4L-B(CP) 12V 4.2 45 0.4 120 70 92 1.5 0 5 N •
YTX14-BS(CP) 12V 12.6 200 1.4 150 87 145 4.6 1 5 N •
YTX4L-BS(CP) 12V 3.2 50 0.4 114 71 86 1.4 0 5 N •
YTX9-BS(CP) 12V 8.4 80 0.9 150 87 105 3.0 1 5 N •
8 Yuasa Car & LCV Battery Application & Specification Guide 2014