Car and Light Vans Battery Application and Specification Guide

204 Pages·2009·9.54 MB·English

Car and Light Vans
Battery Application
and Specification
Guide
YUASA - The world's leading battery manufacturer
The complete Yuasa range
Contents
The Range Explained 2 - 3
Automotive Battery Specifications 4 - 6
Layouts, Hold-Downs & Terminals 7 - 8
Cross Reference
BBMS to Yuasa 9 - 10
JIS to Yuasa 11
DIN to ETN to Yuasa 12 - 13
UK Registration Dates 14
Footnotes 14
Introduction to Application Guides 15
Application Guide - Cars & Light Vans 16 - 169
Guarantee 171
Battery Characteristics & Fault Diagnosis 172 - 173
Battery Testing 174 - 179
How a Battery Works 180 - 181
Understanding the Specifications 182 - 184
Health & Safety Information 185 - 187
All You Need To Know About Batteries 188 - 194
AGM Explained 195 - 196
Silver Statement 196
BERR Statement 197
Material Safety Data 197 - 198
Terms & Conditions 199
YUASA - The world's leading battery manufacturer
© Yuasa Battery Sales (UK) Ltd. 2009 1
Specifications & X-Refs Cars & Light Vans Battery Testing Information
The Range Explained
AGM★★★★★ULTIMATE PERFORMANCE
360,000 engine starts
STOP
START Approved for ‘Stop-Start’ system vehicles
Sealed and leakproof for engine compartment
180°
and in-vehicle fitments
C
CDaolcuaibulme Calcium Calcium
OE Quality Matching Part (BER/1400/2002/EC)
Elite ★★★★★PERFORMANCE
40,000 engine starts
Sealed and leakproof for engine
45°
compartment and in-vehicle fitments
Ideal for vehicles with high specification
levels (sat nav, dvd, air con)
C
CDaolcuaibulme Calcium Calcium
OE Quality Matching Part (BER/1400/2002/EC)
Professional ★★★PERFORMANCE
25,000 engine starts
Lifetime maintenance free
Ideal for vehicles with standard specification levels
Calcium
OE Quality Matching Part (BER/1400/2002/EC)
Classic ★★★PERFORMANCE
Deep Cycle
OE Quality Matching Part
(BER/1400/2002/EC)
2
Specifications & X-Refs
Cargo ★★★ PERFORMANCE
Improved starting power
Heavy duty construction for
extreme environments
Special alloy composite
Deep Cycle
OE Quality Matching Part (BER/1400/2002/EC)
Cargo SHD ★★★★★ PERFORMANCE
Ideal for vehicles with higher specification levels
(sleeper cabs, tail lift and refrigerated vehicles)
Intensive urban use (PSV and
Emergency Vehicles)
Vibration resistant for extreme environments
Deep Cycle
OE Quality Matching Part (BER/1400/2002/EC)
LeisureLine ★★★ PERFORMANCE
Ideal for caravans and leisure use
Long storage life
Maximum safety protection and venting
Deep Cycle
MarineLine ★★★★★ PERFORMANCE
Ideal for marine, leisure-craft and caravans
Vibration resistant for extreme environments
Semi traction for greater cycle life
Deep Cycle
YUASA - The world's leading battery manufacturer
3
Specifications & X-Refs
Automotive Battery Specifications
Dimensions
AGM RANGE
NEW 096AGM 12 570901076 70 760 130 4 278 175 190 20.0 0 T1 B3 Block * * *
NEW 019AGM 12 595901085 90 850 170 5 353 175 190 27.5 0 T1 B3 Block * * *
ELITE RANGE
NEW 012T 12 55007 55 460 75 4 207 175 190 13.0 0 T1 B3 Block * * *
019T 12 60038 100 900 170 6 354 175 190 23.8 0 T1 B3 Block * * *
027T 12 56219 62 550 105 4 243 175 190 15.5 0 T1 B3/B4 Block * * *
063T 12 54465 47 425 75 3 207 175 175 12.2 0 T1 B3/B4 Block * * *
075T 12 56077 60 590 110 4 243 175 175 15.7 0 T1 B3/B4 Block * * *
096T 12 57515 80 680 135 4 278 175 190 19.2 0 T1 B3 Block * * *
NEW 100T 12 57113 70 680 130 4 278 175 175 18.2 0 T1 B3/B4 Block * * *
110T 12 58043 80 720 135 5 317 175 175 21.0 0 T1 B3 Block * * *
OEM JIS SPECIALIST RANGE
NEW 44B19L(S) 12 Jazz 40 340 45 2 187 127 225 10.6 0 T1 N Flat *
NEW HJ-A24L 12 MX5 40 310 45 2 238 129 187 10.5 0 T1 N Flat *
NEW HJ-S34B20R 12 Prius I 35 272 40 2 197 129 227 10.5 1 T3 N Flat *
NEW HJ-S34B20L 12 Prius II 35 272 40 2 197 129 227 10.5 0 T3 N Flat *
NEW HJ-S46B24R 12 Prius II 46 310 60 3 238 129 227 11.5 1 T3 N Flat * *
PROFESSIONAL RANGE
NEW 004 12 50D20R 50 400 75 3 205 175 225 14.2 1 T1 N Raised Plug * *
005 12 65D23L 60 450 90 4 230 175 225 16.0 0 T1 N Flat * * *
NEW 008 12 50D20L 50 400 75 3 205 175 225 14.2 0 T1 N Raised Plug * *
NEW 009 12 34B17L 30 260 45 2 167 127 227 8.8 0 T3 N Flat * * *
012 12 54459 45 360 60 3 207 175 190 12.6 0 T1 B3 Block * *
014 12 65D23R 60 450 90 4 230 175 225 16.0 1 T1 N Flat * * *
017 12 58827 88 730 150 6 354 175 190 23.0 0 T1 B3 Block * *
NEW 019 12 60038 95 850 165 6 354 175 190 24.4 0 T1 B3 Block * *
NEW 020 12 61042 110 850 208 6 392 175 190 26.1 0 T1 B3 Block * *
024 12 58515 90 740 165 6 352 175 175 21.7 0 T1 B3 Block * *
027 12 56219 60 540 105 4 243 175 190 16.1 0 T1 B3 Block * *
030 12 75D26L 70 570 135 4 258 173 225 18.6 0 T1 N Flat * *
031 12 75D26R 70 570 135 4 258 173 225 18.6 1 T1 N Flat * *
037 12 53837 35 265 50 2 239 133 206 11.1 0 T4 B12 Raised Plug
038 12 53880 35 265 50 2 239 133 206 11.1 1 T1 B12 Raised Plug
048 12 54577 45 350 60 3 220 135 225 12.9 0 T1 B1 Raised Plug
049 12 54579 45 350 60 3 220 135 225 12.9 1 T1 B1 Raised Plug
053 12 46B24L 45 380 70 3 238 129 227 12.7 0 T1 N Flat * * *
054 12 32B19L 33 260 40 2 187 127 220 9.1 0 T1/T3 N Raised Plug *
055 12 32B19R 33 260 40 2 187 127 220 9.1 1 T1/T3 N Raised Plug *
NEW 056 12 40B19L(hd) 36 330 45 3 187 127 225 10.8 0 T1/T3 B1 Flat * *
057 12 46B24R 45 380 70 3 238 129 227 12.7 1 T1 N Flat * * *
063 12 54409 45 380 68 3 207 175 175 12.1 0 T1 B3/B4 Block * *
065 12 55519 54 470 90 4 243 175 175 14.3 0 T1 B3/B4 Block * *
4
Specifications & X-Refs
Yuasa Number
Voltage
Alternative Reference
Ampere-Hour Capacity
at 20-hour Rate (Ah)
Cold Cranking Performance
(Amps) SAE/EN1
Reserve Capacity (Minutes)
Recommended Charge Rate
(Amps)
Length mm
Width mm
Height mm
Mean Weight with Acid (kg)
Cell Layout
Terminal
Container Features
Lid Type
Handles
End-Venting
State of Charge Indicator
Semi Traction Features
Japanese True-Fit
Automotive Battery Specifications continued
Dimensions
PROFESSIONAL RANGE continued
069 12 57024 70 570 135 4 270 175 205 19.5 1 T1 B5 Block *
072 12 57040 70 570 135 4 265 175 205 19.5 1 T1 N Block *
075 12 56077 60 550 100 4 243 175 175 15.5 0 T1 B3/B4 Block * *
NEW 077 12 54464 45 380 68 3 207 175 190 11.6 1 T1 B3 Block * *
NEW 078 12 55565 59 495 90 4 243 175 190 14.5 1 T1 B3 Block * *
085 12 54317 45 380 68 3 207 175 175 11.6 0 T4F B3 Block * *
086 12 57233 75 650 130 4 278 175 190 18.8 1 T1 B3 Block * *
093 12 54827 48 500 80 4 207 175 175 13.0 0 T4F B3 Block * *
095 12 57114 68 650 130 4 278 175 175 17.9 0 T4F B3 Block * *
096 12 57412 75 650 130 4 278 175 190 18.8 0 T1 B3 Block * *
097 12 56091 59 510 90 4 243 175 175 14.3 0 T4F B3 Block * *
100 12 57113 70 650 130 4 278 175 175 17.9 0 T1 B3/B4 Block * *
NEW 102 12 53235 38 330 48 2 160 175 190 10.0 1 T1 B3 Block
110 12 58043 75 680 135 4 317 175 175 20.0 0 T1 B3 Block * *
NEW 111 12 55716 50 530 110 4 236 182 178 15.5 0 T1 B1 Flat * * *
NEW 113 12 56011 50 530 110 4 236 182 178 15.5 1 T1 B1 Flat * * *
156 12 46B24L 45 380 70 3 238 129 227 12.7 0 T3 N Flat * * *
NEW 157 12 46B24R 45 380 70 3 238 129 227 12.7 1 T3 N Flat * * *
202 12 53234 38 330 48 2 175 175 190 10.0 0 T1 B3 Block *
334 12 58522 95 700 160 4 303 174 222 23.5 1 T1 B1 Flat * * *
335 12 58521 95 700 160 4 303 174 222 23.5 0 T1 B1 Flat * * *
NEW 421P 6 05611 84 480 100 3 158 165 219 11.5 0 T1 N Raised Plug
895 12 53030 26 200 34 2 187 127 181 7.0 0 T4 N Raised Plug *
896 12 53034 26 200 34 2 187 127 181 7.0 1 T4 N Raised Plug *
LEISURELINE RANGE
NEW L26-70 12 677 70 450 105 4 260 174 225 18.5 1 T1 B5 Block * * *
NEW L26-80 12 678 80 540 135 4 260 174 225 19.0 1 T1 B5 Block * * *
NEW L35-90 12 679 90 640 140 5 346 173 233 24.5 1 T1 N Block * * *
NEW L35-100 12 680 100 700 160 5 346 173 233 26.0 1 T1 N Block * * *
NEW L35-115 12 681 115 750 190 6 345 172 232 29.2 1 T1 N Block * * *
MARINELINE RANGE
NEW M26-80 12 Group 24 80 450 135 4 260 174 225 19.8 1 TM B5 Flat * * * *
NEW M31-100 12 Group 31 100 600 165 5 330 173 240 26.8 1 TM N Flat * * * *
CARGO RANGE
NEW 451P 6 18290 224 1080 500 12 395 172 235 31.4 0 2xT1 B1 Raised Plug
615 12 63543 140 1000 264 8 514 175 210 38.2 3 T1 B3 Block * *
NEW 616 12 115E41L 110 650 180 6 407 174 231 30.0 0 T1 N Raised Plug * *
NEW 618 12 115E41R 110 650 180 6 407 174 231 30.0 1 T1 N Raised Plug * *
621 12 65513 155 815 300 8 513 223 223 44.0 3 T1 N Raised Plug *
622 12 63014 135 880 250 7 510 216 209 38.0 3 T1 N Raised Plug *
623 12 64318 145 900 250 8 513 223 223 43.0 4 T1 N Raised Plug *
624 12 70029 200 1050 400 11 513 273 242 56.0 4 T1 N Raised Plug *
YUASA - The world's leading battery manufacturer
5
Specifications & X-Refs
Yuasa Number
Voltage
Alternative Reference
Ampere-Hour Capacity
at 20-hour Rate (Ah)
Cold Cranking Performance
(Amps) SAE/EN1
Reserve Capacity (Minutes)
Recommended Charge Rate
(Amps)
Length mm
Width mm
Height mm
Mean Weight with Acid (kg)
Cell Layout
Terminal
Container Features
Lid Type
Handles
End-Venting
State of Charge Indicator
Semi Traction Features
Japanese True-Fit
Automotive Battery Specifications continued
Dimensions
CARGO RANGE continued
625 12 70027 200 1050 400 11 513 272 242 56.0 3 T1 N Raised Plug *
626 12 66519 160 1000 315 9 513 223 223 43.0 4 T1 B3 Raised Plug *
627 12 64020 143 900 230 8 513 189 223 35.0 3 T1 N Raised Plug *
629 12 68032 180 1050 350 10 513 223 223 46.0 3 T1 N Raised Plug *
NEW 630 12 64021 140 760 220 8 513 189 223 35.0 3 T1 B3 Raised Plug *
NEW 632 12 72512 220 1150 450 12 513 272 242 58.0 3 T1 N Raised Plug *
633 12 63542 135 735 270 7 360 253 240 41.0 6 T1 B1 Raised Plug *
NEW 638 12 63211 140 1050 265 8 508 175 205 35.5 0 T1 B1 Raised Plug *
NEW 640 12 GR31A 100 1000 185 5 329 171 240 27.6 9 T1 N Raised Plug *
643 12 59615 96 620 165 5 345 172 232 25.8 0 T1 N Raised Plug *
644 12 59616 96 620 165 5 345 172 232 25.8 1 T1 N Raised Plug *
655 12 62512 125 720 240 7 345 172 283 33.5 0 T1 N Raised Plug *
656 12 62514 125 720 240 7 345 172 283 33.5 1 T1 N Raised Plug *
663 12 60528 105 735 185 6 345 172 232 26.8 0 T1 N Raised Plug *
664 12 60527 105 735 185 6 345 172 232 26.8 1 T1 N Raised Plug *
NEW 665 12 60528 105 735 185 6 345 172 232 27.0 0 T1 N Flat *
CARGO SHD RANGE (Specialist Heavy Duty)
NEW 622SHD 12 63014 150 900 250 8 510 216 209 39.2 3 T1 N Raised Plug *
NEW 625SHD 12 73011 230 1200 500 12 518 273 242 62.8 3 T1 N Raised Plug * *
NEW 627SHD 12 64020 140 815 225 8 513 189 223 36.0 3 T1 N Raised Plug * *
NEW 629SHD 12 68032 185 1150 365 10 513 223 223 46.0 3 T1 N Raised Plug * *
NEW 632SHD 12 72512 220 1450 500 12 513 272 242 61.0 3 T1 N Raised Plug *
NEW 663SHD 12 61047 115 800 200 6 345 172 232 28.5 0 T1 B1 Flat *
NEW 664SHD 12 61048 115 800 200 6 345 172 232 28.5 1 T1 N Flat *
CLASSIC RANGE (6 Volt Hard Rubber)
NEW 404 6 - 77 360 90 4 218 170 190 12.7 0 T1 B12 Raised Plug
421 6 05611 56 250 80 3 162 173 224 11.5 0 T1 N Raised Plug
NEW 501 6 - 85 385 95 5 225 175 220 20.1 0 T1 N Raised Plug
NEW 511 6 - 105 425 180 7 225 175 225 23.8 0 T1 N Raised Plug
521 6 11211 112 400 210 7 291 172 223 22.5 0 T1 N Raised Plug
531 6 13512 135 630 250 8 319 175 230 23.0 0 T1 N Raised Plug
541 6 - 150 510 275 9 348 172 216 27.0 0 T1 N Raised Plug
702 6 - 200 520 390 12 311 184 365 39.5 0 T9 N Raised Plug *
703 6 - 260 690 540 16 368 184 368 48.0 0 T9 N Raised Plug *
712 6 - 200 520 390 12 311 184 365 39.5 0 T1 N Raised Plug *
713 6 - 260 690 540 15 368 184 368 48.0 0 T1 N Raised Plug *
721 6 - 160 540 295 10 364 176 260 28.5 0 T9 N Raised Plug * *
722 6 - 200 665 390 12 422 176 260 35.0 0 T9 N Raised Plug * *
733 6 - 200 665 390 12 422 176 243 35.0 0 T1 N Raised Plug * *
6
Specifications & X-Refs
Yuasa Number
Voltage
Alternative Reference
Ampere-Hour Capacity
at 20-hour Rate (Ah)
Cold Cranking Performance
(Amps) SAE/EN1
Reserve Capacity (Minutes)
Recommended Charge Rate
(Amps)
Length mm
Width mm
Height mm
Mean Weight with Acid (kg)
Cell Layout
Terminal
Container Features
Lid Type
Handles
End-Venting
State of Charge Indicator
Semi Traction Features
Japanese True-Fit
Layouts, Hold-Downs & Terminals
Cell Assembly Layout
6 VOLT
0 1
12 VOLT
0 1 3
4 6 9
Battery Hold-Down & Container Features (dimensions in millimetres)
N B1
B3 B5
B3/B4 (B3 with Hold-Down adaptor 23288996) B12
YUASA - The world's leading battery manufacturer
7
Specifications & X-Refs
19,5 10,5
10,5 10,5
29
29 10,5
10,5
10,5 10,5
Layouts, Hold-Downs & Terminals continued
Type of Terminal (dimensions in mm)
T1 Standard DIN Post T3 Small Japanese JIS Terminal
Ø19,5 Ø17,9 Ø14,7 Ø13,1
Positive Terminal Negative Terminal
Positive Terminal Negative Terminal
7max 7max
T4-F T4
10 7 7 8
14,5 14,5
Positive Terminal Negative Terminal
Positive Terminal Negative Terminal
T9 Classic 702/703/721/722 T8 Ford Cargo Terminal use adapter kit (order 23292114)
3/8"
35 35
20 12 20 12
Positive Terminal Negative Terminal
TM Marine Dual Terminals Ø17.6 Ø16
3/8-16UNC 5/16-18UNC
Positive Terminal Negative Terminal
Terminal adapters Packs
23294631 Terminal Adaptor pack JIS (T3) to DIN (T1) pos & neg (Supplied as standard with 054,055 Yuasa Professional)
23294630 Terminal Adaptor pack DIN (T1) to FORD (T4F/T4) pos & neg
23292114 Terminal Adaptor pack DIN (T1) to FORD Cargo (T8) pos & neg
Base Hold adapters
23288996 Holddown adapters Black pair - Conversion of B3 to B4 (Volkwswagen, Audi, Seat selected older models)
Supplied as standard 063, 065, 075, 100 and 027 batteries
8
Specifications & X-Refs
50 24,2 22
25 CRS 15,5
Ø8
Ø6,5
17
5
18,5
18
16,5
47 5
22 CRS
Ø6,5
Ø8
18
16,5
24,2 22
17
20,5 7,5
9
18
7,5
18mm
9
18