CAD, 3D Modeling, Engineering Analysis, and Prototype Experimentation: Industrial and Research Applications PDF
Preview CAD, 3D Modeling, Engineering Analysis, and Prototype Experimentation: Industrial and Research Applications
Jeremy Zheng Li CAD, 3D Modeling, Engineering Analysis, and Prototype Experimentation Industrial and Research Applications CAD, 3D Modeling, Engineering Analysis, and Prototype Experimentation Jeremy Zheng Li CAD, 3D Modeling, Engineering Analysis, and Prototype Experimentation Industrial and Research Applications JeremyZhengLi UniversityofBridgeport Bridgeport,CT,USA ISBN978-3-319-05920-4 ISBN978-3-319-05921-1(eBook) DOI10.1007/978-3-319-05921-1 SpringerChamHeidelbergNewYorkDordrechtLondon LibraryofCongressControlNumber:2014944530 #SpringerInternationalPublishingSwitzerland2015 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpart of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation,broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionor informationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodologynowknownorhereafterdeveloped.Exemptedfromthislegalreservationarebriefexcerpts inconnectionwithreviewsorscholarlyanalysisormaterialsuppliedspecificallyforthepurposeofbeing enteredandexecutedonacomputersystem,forexclusiveusebythepurchaserofthework.Duplication ofthispublicationorpartsthereofispermittedonlyundertheprovisionsoftheCopyrightLawofthe Publisher’s location, in its current version, and permission for use must always be obtained from Springer.PermissionsforusemaybeobtainedthroughRightsLinkattheCopyrightClearanceCenter. ViolationsareliabletoprosecutionundertherespectiveCopyrightLaw. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publicationdoesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexempt fromtherelevantprotectivelawsandregulationsandthereforefreeforgeneraluse. While the advice and information in this book are believed to be true and accurate at the date of publication,neithertheauthorsnortheeditorsnorthepublishercanacceptanylegalresponsibilityfor anyerrorsoromissionsthatmaybemade.Thepublishermakesnowarranty,expressorimplied,with respecttothematerialcontainedherein. Printedonacid-freepaper SpringerispartofSpringerScience+BusinessMedia(www.springer.com) Preface Computer-aided design (CAD), 3D modeling, and engineering analysis can be efficiently applied in many research and industrial fields including aerospace, defense, automobile, consumer product, and many other product development. Theseefficientresearchandengineeringtoolsapplycomputer-assistedtechnology to perform 3D modeling on different products, support geometrical design, make structural analysis, assist optimal product design, create graphic and engineering drawings,andgenerateproductiondocuments.Thistechnologyhelpsscientistsand technical professionals efficiently import basic geometrical inputs and design information to accelerate the engineering design process, with well-controlled design documents, to support production and manufacturing processes. Currently these research and engineering tools have been playing more and more important roles in different businesses and enterprises due to their financial and technical importance in business, industrial, engineering, and manufacturing applications. The computer-aided modeling and analysis allow more sophisticated, flexible, reliable, and cost-effective manufacturing control. Automation and automated production system are to use control system to reduce human labor intervention during manufacturing processes and put strong impact on industries. Automation andautomatedsystemdesignnotonlyraisetheproductionratebutalsocontrolthe productquality. It can effectively keep consistent product quality, reduce produc- tion lead time, ease material handling, maintain optimal work flow, and meet the product requirement by controlling the flexible and convertible manufacturing/ production processes. Computer-aided modeling and engineering design can quicklysimulateandmodeltheautomatedproductionsystemsandreduceproduct development life cycles. Computer-aided engineering solution can improve and optimize the industrial integral processes in design, development, engineering analysis,andproductmanufacturing.Alsothepresentandfutureeconomicglobali- zationrequirescost-effectivemanufacturingviahighlyindustrialautomation,effi- cient design tooling, and better production control. This book describes the technology, types, and general applications of these research and engineering tools through conceptual analysis and real case study in computer-aided design, 3Dmodeling,andengineeringanalysis.Somenewproductsystems,developedby author, are introduced to help readers understand how to design and develop new product systems by using computer-aided design, engineering analysis, and v vi Preface prototype experiment. The case studies include design and development of green/sustainableenergysystems(solarstill,solarpanel,andwindpowerenergy), biomedicalandsurgicalinstruments,energy-savingcoolingsystem,automatedand high-speedassemblysystem(highlyviscousliquidfillingandchemicalgascharg- ing), robotic system for industrial/automated manufacturing, magnetic sealing system, and high-speed packaging machinery system. Multiple engineering case studiesinthisbookaimattheintroduction,study,andanalysisbyusingcomputer- aided modeling and engineering analysis for industrial and engineering applications. All these newly developed product systems have also been verified byprototypingandtestingtovalidatethefunctionalityofthesenewsystems.Both computer-aided analysis and experimental methodologies introduced in this book showcloseresultsthatpositivelyshowthefeasibilityandcredibilityofanalyticand experimentalmethodologiesintroducedinthisbook. Bridgeport,CT,USA JeremyZhengLi Contents 1 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.1 SolarEnergySystemforWaterDistillation. . . . . . . . . . . . . . . 3 1.2 WindPowerTurbineSystem. . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.3 SolarPanelTrackingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.4 Energy-SavingCoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . 7 1.5 AutomatedandHigh-SpeedManufacturingSystems. . . . . . . . . 8 1.6 RoboticSystemforIndustrialApplications. . . . . . . . . . . . . . . 9 1.7 MagneticSealingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 1.8 AutomatedandHigh-SpeedPackaging MachinerySystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 1.9 BiomedicalandSurgicalSystems. . . . . . . . . . . . . . . . . . . . . . 13 PartI EnergySystems 2 SolarEnergySystemforWaterDistillation. . . . . . . . . . . . . . . . . . 17 2.1 DesignofSolarEnergySystemforWaterDistillation. . . . . .. . 17 2.2 Computer-AidedSimulationofSolarEnergySystem forWaterDistillation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 2.3 ExperimentonSolarEnergySystem forWaterDistillation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 2.4 DiscussionandFutureImprovementofSolarEnergy SystemforWaterDistillation. . . . . . . . . . . . . . . . . . . . . . . . . 25 3 WindPowerTurbineSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 3.1 DesignofNewWindPowerTurbineSystem. . . . . . . . . . . . . . 27 3.2 Computer-AidedSimulationofWindPower TurbineSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 3.3 ExperimentonWindPowerTurbineSystem. . . . . . . . . . . . . . 34 3.4 DiscussionandFutureImprovementonWindPower TurbineSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 vii viii Contents 4 SolarPanelTrackingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 4.1 DesignofSolarPanelTrackingSystem. . . . . . . . . . . . . . . . . . 39 4.2 Computer-AidedSimulationofSolarPanel TrackingSystem. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 39 4.3 ExperimentonSolarPanelTrackingSystem. . . . . . . . . . . . . . 56 4.4 DiscussionandFutureImprovementonSolarPanel TrackingSystem. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 63 5 Energy-SavingCoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 5.1 DesignofEnergy-SavingCoolingSystem. . . . . . . . . . . . . . . . 65 5.2 Computer-AidedSimulationonEnergy-Saving CoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67 5.3 ExperimentonEnergy-SavingCoolingSystem. . . . . . . . . . . . 77 5.4 DiscussionandFutureImprovementonEnergy-Saving CoolingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 PartII AutomatedSystems 6 AutomatedandHigh-SpeedManufacturingSystem. . . . . . . . . . . . 85 6.1 DesignofAutomatedandHigh-Speed ManufacturingSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 6.2 Computer-AidedSimulationofAutomated andHigh-SpeedManufacturingSystems. . . . . . . . . . . . . . . . . 92 6.2.1 Computer-AidedSimulationonAutomated High-ViscousLiquidFillingSystem. . . . . . . . . . . . . . 92 6.2.2 Computer-AidedSimulationonAutomated ChemicalGasChargingSystem. . . . . . . . . . . . . . . . . 94 6.3 ExperimentonAutomatedandHigh-Speed ManufacturingSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 6.3.1 ExperimentonAutomatedandHigh-Speed HeavyViscousLiquidFillingSystem. . . . . . . . . . . . . 102 6.3.2 ExperimentonAutomatedandHigh-Speed ChemicalGasChargingSystem. . . . . . . . . . . . . . . . . 104 6.4 DiscussionandFutureImprovementonAutomated andHigh-SpeedManufacturingSystems. . . . . . . . . . . . . . . . . 107 7 RoboticSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 7.1 DesignofRoboticSystemforIndustrialApplications. . . . . . . . 109 7.2 Computer-AidedSimulationonRoboticSystem forIndustrialApplications. . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 7.3 ExperimentonRoboticSystemforIndustrialApplications. . . . 120 7.4 DiscussionandFutureImprovementonRoboticSystem. . . . . . 128 Contents ix 8 MagneticSealingSystem.. . . . .. . . . .. . . . .. . . . .. . . . .. . . . . .. 129 8.1 DesignofMagneticSealingSystem. . . . . . . . . . . . . . . . . . . . . 129 8.2 Computer-AidedSimulationonMagnetic SealingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131 8.3 ExperimentonMagneticSealingSystem. . . . . . . . . . . . . . . . . 142 8.4 DiscussionandFutureImprovementonMagnetic SealingSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145 9 AutomatedandHigh-SpeedPackagingSystem. . . . . . . . . . . . . . . . 147 9.1 DesignofAutomatedandHigh-SpeedPackaging MachinerySystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 9.2 Computer-AidedSimulationonAutomated andHigh-SpeedPackagingMachinerySystem. . . . . . . . . . . . . 148 9.3 ExperimentonAutomatedandHigh-SpeedPackaging MachinerySystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163 9.4 DiscussionandFutureImprovementonAutomated andHigh-SpeedPackagingMachinerySystems. . . . . . . . . . . . 169 PartIII BiomedicalSystems 10 BiomedicalandSurgicalSystems. . . . . . . . . . . . . . . . . . . . . . . . . . 173 10.1 DesignofBiomedicalandSurgicalSystems. . . . . . . . . . . . . . . 173 10.2 Computer-AidedSimulationonBiomedical andSurgicalSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177 10.2.1 BiomedicalOpenSurgiclipInstrument. . . . . . . . . . . . 177 10.2.2 BiomedicalEndoscopicSurgiclipInstrument. . . . . . . . 192 10.3 ExperimentonBiomedicalandSurgicalSystems. . . . . . . . . . . 217 10.3.1 ExperimentonBiomedicalOpen SurgiclipInstrument. . . . . . . . . . . . . . . . . . . . . . . . . . 218 10.3.2 ExperimentonBiomedicalEndoscopic SurgiclipSystem. . . . . . . . . . . . . . . . . . . . . . . . . . . . 224 10.4 DiscussionandFutureImprovementonBiomedical andSurgicalSystems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235 Conclusion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 Biography. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. . . .. . . . .. . . .. . . .. 239 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 241 Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
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