Building Failures DIAGNOSIS AND AVOIDANCE JOIN US ON THE INTERNET VIA WWW, GOPHER, FTP OR EMAIL: WWW: http://www.thomson.com GOPHER: gopher.thomson.com A service of I P FTP: ftp.thomson.com EMAIL: [email protected] Building Failures DIAGNOSIS AND AVOIDANCE Second edition W.H.RANSOM First edition 1981 by E & FN Spon Second edition 1987 This edition published in the Taylor & Francis e-Library, 2005. “To purchase your own copy of this or any of Taylor & Francis or Routledge’s collection of thousands of eBooks please go to www.eBookstore.tandf.co.uk.” Spon Press is an imprint of the Taylor & Francis Group © 1987 W.H.Ransom ISBN 0-203-47301-9 Master e-book ISBN ISBN 0-203-78125-2 (Adobe eReader Format) ISBN 0 419 14270 3 (Print Edition) Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the UK Copyright Designs and Patents Act, 1988, this publication may not be reproduced, stored, or transmitted, in any form or by any means, without the prior permission in writing of the publishers, or in the case of reprographic reproduction only in accordance with the terms of the licences issued by the Copyright Licensing Agency in the UK, or in accordance with the terms of licences issued by the appropriate Reproduction Rights Organization outside the UK. 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A Catalogue record for this book is available from the British Library Library of Congress Cataloging-in-Publication Data available Contents Acknowledgements viii 1 Introduction 1 2 Agencies causing deterioration 4 2.1 Solar radiation 5 2.2 Moisture 7 2.3 Biological agencies 9 2.4 Gaseous constituents and pollutants of air 11 2.5 Ground salts and waters 12 2.6 Manufactured products 13 2.7 Juxtaposition of materials and components 13 3 Durability of materials 15 3.1 Asbestos cement 15 3.2 Asphalt and bitumen 17 3.3 Bricks and tiles 18 3.4 Cement and concrete 20 3.5 Metals 25 3.6 Glass 31 3.7 Mortars and renderings 31 3.8 Plastics 32 3.9 Natural stone 34 3.10 Timber 37 3.11 Moisture movement 38 v 4 Moisture 40 4.1 Water entering during construction 40 4.2 Ground water 41 4.3 Rain and snow 42 4.4 Moisture from human activities 45 4.5 Condensation 46 4.6 Avoidance of condensation 49 5 Foundations 53 5.1 Type and structure of the soil 53 5.2 Interaction between soils and buildings 54 5.3 Soil movement 55 5.4 Fill 61 6 Floors, floor finishes and DPMs 65 6.1 Hardcore 65 6.2 Damp-proofing of floors 68 6.3 Concrete floors 69 6.4 Magnesite flooring 75 6.5 Timber flooring 77 6.6 Clay floor tiles 80 6.7 Plastic sheets and tiles 81 7 Walls and DPCs 83 7.1 Moisture penetration from the ground 83 7.2 Rain penetration 85 7.3 Cold bridges and interstitial condensation 93 7.4 Cracking and spalling of masonry through movement 94 7.5 Damage to walls by chemical attack 98 7.6 Damage to walls by physical attack 102 vi 7.7 Problems with renderings 105 8 Cladding 108 8.1 Differential movement 108 8.2 Inaccuracies in construction 112 8.3 Faults caused by movement and inaccuracy 113 8.4 Sealants 116 8.5 Fixing methods 116 8.6 Prevention of loss of integrity in cladding 119 8.7 Water entry 122 9 Doors and windows 126 9.1 Doors 126 9.2 Windows 127 9.3 Prevention of failure and remedial work 134 10 Roofs 136 10.1 Flat roofs 136 10.2 Pitched roofs 155 11 Services 161 11.1 Heating installations 161 11.2 Chimneys and flues 164 11.3 Plumbing and drainage 165 11.4 Electricity supply 169 12 Failure patterns and control 170 12.1 Cost and types of defect 170 12.2 Causes 172 12.3 Reasons for failure 173 12.4 Problems of innovation 175 12.5 Towards better control 177 vii References 182 Further reading 185 Index 186 Acknowledgements Improvements in building techniques, understanding of the reasons for, and the prevention of, failures, the encouragement of sensible innovation and the development of safe standards owe much to the Property Services Agency, the Building Research Establishment, the British Board of Agrément and the British Standards Institution. So, too, does this book. I wish also to make specific acknowledgement to the Property Services Agency for permission to use Figs 4.2, 8.2, 10.1, 10.5, 10.6 and 11.1, to the Director of Building Research for Figs 2.1. 3.1, 3.2, 3.3, 3.4, 4.1, 4.4, 6.1, 6.4, 6.5, 6.6, 7.5, 7.6, 7.7, 7.8, 7.9, 7.10, 9.1, 9.2 and 11.2. Figure 8.1 is reproduced by kind permission of the Brighton Evening News and Argos. Figures 6.2 and 7.3 are based on figures in publications by the Building Research Establishment. I wish also to thank the Chartered Institution of Building Services Engineers for permission to include Table 2.1, to the British Standards Institution for agreeing to the publication of Tables 4.1 and 4.2 and to Mitchell Beazley Publishers for the use of information resulting in Table 5.2. W.H.R. 1 Introduction Most building defects are avoidable: they occur, in general, not through a lack of basic knowledge but by non-application or mis- application of it. Knowledge seems to become mislaid from time to time. Those with long memories, and those whose business it is to make a particular study of building defects, are often struck by the re- emergence of problems which have been well researched and documented. Certain basic properties of materials, such as their ability to move through changes in temperature and moisture, seem to be overlooked and a rash of difficulties occurs. A call goes out for more research but, in truth, all that is usually needed is a good system for the retrieval of information, a better procedure for its dissemination and, most important, the realization that an information search is desirable. Current training in design tends to concentrate on what to do rather than what not to do. A similar situation exists in training in constructional techniques, where the craftsman is instructed how best to undertake a particular operation but, to a lesser extent, in the dangers of deviation from an accepted technique. Understanding of the likelihood of defects through inadequate design or construction is taught implicitly rather than explicitly. The level and nature of defects in building construction currently encountered suggest that more guidance is required on the avoidance of failures. A need is seen, too, for such guidance to be a positive part of a training curriculum. Indeed there are good arguments for suggesting that, as the first essential in design and construction is to ensure that the structure provided is stable and durable, specific education in the avoidance of failure should be a major part of any design and construction syllabus. The purpose of this book is to provide this positive guidance in a suitably compressed form. It does not set out to describe every