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BS EN 1015-9:1999: Methods of test for mortar for masonry. Determination of workable life and correction time of fresh mortar PDF

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Preview BS EN 1015-9:1999: Methods of test for mortar for masonry. Determination of workable life and correction time of fresh mortar

BRITISH STANDARD | BS EN | | | 1015-9:1999 | | | | | | | | | | | | | Methods of test for | | | | | | mortar for masonry — | | | | | | | | | Part 9: Determination of workable life | | | and correction time of fresh mortar | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | TheEuropeanStandardEN1015-9:1999hasthestatusofa | | BritishStandard | | | | | | | | | ICS91.100.10 | | | | | | | | | NO COPYING WITHOUT BSI PERMISSION EXCEPT AS PERMITTED BY COPYRIGHT LAW | | | BS EN 1015-9:1999 National foreword ThisBritishStandardistheEnglishlanguageversionofEN1015-9:1999.Itis includedinapackageofstandardsrelatingtomasonrymortarandrenderingand plasteringmortardeclaredbyCEN/TC125.Thepackageofstandardswillsupersede thefollowingBritishStandards: BS4551-1:1998,Methodsoftestingmortars,screedsandplasters— Part1:Physicaltesting; BS4721:1981,Specificationforready-mixedbuildingmortars; BS5838-2:1980,Specificationfordrypackagedcementitiousmixes— Part2:Prepackedmortarmixes; whichwillbewithdrawnon30September2000ifalltheEuropeanStandards includedinthepackageareavailable. TheUKparticipationinitspreparationwasentrustedbyTechnicalCommittee B/519,Masonryandassociatedtesting,toSubcommitteeB/519/2,Mortar,whichhas theresponsibilityto: — aidenquirerstounderstandthetext; — presenttotheresponsibleEuropeancommitteeanyenquiriesonthe interpretation,orproposalsforchange,andkeeptheUKinterestsinformed; — monitorrelatedinternationalandEuropeandevelopmentsandpromulgate themintheUK. Alistoforganizationsrepresentedonthissubcommitteecanbeobtainedonrequest toitssecretary. Cross-references TheBritishStandardswhichimplementinternationalorEuropeanpublications referredtointhisdocumentmaybefoundintheBSIStandardsCatalogueunderthe sectionentitled“InternationalStandardsCorrespondenceIndex”,orbyusingthe “Find”facilityoftheBSIStandardsElectronicCatalogue. ABritishStandarddoesnotpurporttoincludeallthenecessaryprovisionsofa contract.UsersofBritishStandardsareresponsiblefortheircorrectapplication. Compliancewith aBritishStandarddoesnotofitselfconferimmunity from legalobligations. Summary ofpages Thisdocumentcomprisesafrontcover,aninsidefrontcover,theENtitlepage, pages2to6,aninsidebackcoverandabackcover. TheBSIcopyrightnoticedisplayedinthisdocumentindicateswhenthedocument waslastissued. ThisBritishStandard,having Amendmentsissuedsincepublication beenpreparedunderthe directionoftheSector Amd.No. Date Comments CommitteeforBuildingandCivil Engineering,waspublishedunder theauthorityoftheStandards Committeeandcomesintoeffect on15November1999 (cid:211) BSI11-1999 ISBN0580354679 EN 1015-9 EUROPEAN STANDARD ´ NORME EUROPEENNE ¨ EUROPAISCHE NORM August 1999 ICS91.100.10 English version Methods of test for mortar for masonry — Part 9: Determination of workable life and correction time of fresh mortar Me´thodes d’essai des mortiers pour mac¸onnerie— Pru¨fverfahren fu¨r Mo¨rtel fu¨r Mauerwerk— Partie9: De´termination de la pe´riode d’ouvrabilite´ Teil9: Bestimmung der Verarbeitbarkeitszeit und der et du temps ouvert du mortier frais Korrigierbarkeitszeit von Frischmo¨rtel This European Standard was approved by CEN on 8 July 1999. CEN members are bound to comply with the CEN/CENELEC Internal Regulations which stipulate the conditions for giving this European Standard the status of a national standard without any alteration. Up-to-date lists and bibliographical references concerning such national standards may be obtained on application to the Central Secretariat or to any CEN member. This European Standard exists in three official versions (English, French, German). A version in any other language made by translation under the responsibility of a CEN member into its own language and notified to the Central Secretariat has the same status as the official versions. CEN members are the national standards bodies of Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, Iceland, Ireland, Italy, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweden, Switzerland and United Kingdom. CEN European Committee for Standardization Comite´ Europe´en de Normalisation Europa¨isches Komitee fu¨r Normung Central Secretariat: rue de Stassart 36, B-1050 Brussels (cid:211) 1999 CEN All rights of exploitation in any form and by any means reserved worldwide for CEN national Members. Ref. No. EN 1015-9:1999 E Page 2 EN 1015-9:1999 Foreword Contents This European Standard has been prepared by Page TechnicalCommitteeCEN/TC125,Masonry, the Foreword 2 Secretariat of which is held by BSI. 1 Scope 3 This European Standard shall be given the status of a national standard, either by publication of an identical 2 Normative references 3 text or by endorsement, at the latest by February2000, 3 Principle 3 and conflicting national standards shall be withdrawn 4 Apparatus 3 at the latest by December2001. According to the CEN/CENELEC Internal Regulations, 5 Sampling, preparation and storage of the national standards organizations of the following test samples 3 countries are bound to implement this European 6 MethodA— Workable life of general Standard: Austria, Belgium, Czech Republic, Denmark, purpose mortar 4 Finland, France,Germany, Greece, Iceland, Ireland, 7 MethodB— Workable life of Italy,Luxembourg,Netherlands,Norway,Portugal, thin-layer mortar 4 Spain, Sweden, Switzerland and the United Kingdom. 8 MethodC— Correction time of thin-layer mortar 4 9 Testreport 5 (cid:211) BSI11-1999 Page 3 EN 1015-9:1999 1 Scope 4.1.4 A penetration rod, consisting of a round brass rod, approximately 5mm in diameter and with a total This European Standard specifies methods for length of approximately 65mm, its lower end enlarged determining the workable life and correction time of – to a diameter of 6,175mm 0,025mm over a length of freshly mixed mortars (in the following referred to as – 25mm 0,25mm and with the penetrating face flat at fresh mortars). right angles to the length of the rod. MethodA is a method for the determination of the 4.1.5 A loosely fitting brass washer, approximately workable life of general purpose masonry or rendering 20mm in external diameter, rests on the stop formed mortars, including those containing mineral binders at the change in diameter of the rod. The rod is held and both dense and lightweight aggregates. vertically in a device such as a lever type drill stand MethodsB andC are methods for the determination of that enables it to be lowered vertically in a controlled the workable life and correction time for thin-layer and steady manner over a distance of at least 40mm. mortars. (See Figure1.) 4.1.6 A palette knife. 2 Normative references 4.1.7 A trowel. This European Standard incorporates by dated or undated reference, provisions from other publications. 4.2 Apparatus for MethodB— Workable life of These normative references are cited at the thin-layer mortar appropriate places in the text and the publications are 4.2.1 A flow table, in accordance with EN1015-3. listed hereafter. For dated references, subsequent amendments to or revisions of any of these 4.2.2 A trowel. publications apply to this European Standard only 4.2.3 A palette knife. when incorporated in it by amendment or revision. For undated references the latest edition of the publication 4.3 Apparatus for MethodC— Correction time referred to applies. of thin-layer mortar prEN 771, Specification for masonry units. 4.3.1 Masonry units, of the material to be used in prEN 998-1, Specification for mortar for masonry— practice as substrate for the actual thin-layer mortar. Part1: Rendering and plastering mortar with 4.3.2 Aweighing instrument, accurate to 0,1% of the inorganic binding agents. mass of the weighed masonry unit. prEN 998-2, Specification for mortar for masonry— 4.3.3 Aventilated oven, capable of maintaining Part2: Masonry mortar. – – temperatures of 1058C 58C, 708C 58C and EN 1015-2, Methods of test for mortar for masonry— – 608C 58Crespectively. Part2: Bulk sampling of mortars and preparation of test mortars. 4.3.4 A trowel. EN 1015-3:1998, Methods of test for mortar for 4.3.5 A palette knife. masonry— Part3: Determination of consistence of 4.3.6 A storage chamber, capable of maintaining a fresh mortar (by flow table). – temperature of 208C 28C and a relative humidity of – 65% 5%. 3 Principle The workable life of a sample of fresh mortar, initially 5 Sampling, preparation and storage of brought to a defined flow value, is measured by the test samples time in minutes at which it reaches a defined limit of The fresh mortar for this test shall have a minimum stiffness or workability during a defined type test. volume of 1,5l or at least 1,5 times the quantity needed to perform the test, whichever is the greater, and shall 4 Apparatus be obtained either by reduction of the bulk test sample (see EN1015-2) using a sample divider or by quartering 4.1 Apparatus for MethodA — Workable life of or by preparation from dry constituents and water in general purpose mortar thelaboratory.Theflowvalue of the mortar in the bulk 4.1.1 Aweighing instrument, preferably with a tare test sample shall be determined in accordance with device, reading to at least 15kg with graduations of EN1015-3 and reported. not greater than 100g. Laboratory mixed samples shall, before testing, be brought to a defined flow value as specified in 4.1.2 Disposable, rigid and open topped moulds or EN1015-2. containers, with an internal diameter of not less than 75mm and 50mm to 100mm high. Ready to use mortars (factory-made wet mortars which are retarded), and pre-batched air-lime/sand wet 4.1.3 A stop clock. mortars when not gauged with hydraulic binders, shall be tested within their specified workable life. (cid:211) BSI11-1999 Page 4 EN 1015-9:1999 The length of mixing period shall be measured from Determine the time in minutes, rounded to the nearest the moment all constituents are introduced into the minute, to give the resistance to penetration of mixer. 0,5N/mm2 by interpolation of the results immediately Beford testing, the batch shall be gently stirred by below and above this figure. hand using a trowel or palette knife for 5s to 10s to Calculate the mean value from the individual values of counteract any false settingetc., but without any each mortar test sample, all values rounded to the additional mixing of the batch. nearest minute. The mean value is the workable life of Any deviation from the mixing procedure shall be themortar. noted. Two test samples shall be tested. 7 MethodB— Workable life of thin-layer mortar 6 MethodA — Workable life of general 7.1 General purpose mortar The workable life is measured by the time in minutes at which the flow value of the mortar differs by 30mm 6.1 General from the initial flow value determined 10min after The workable life of the fresh mortar is measured by mixing the batch. the time in minutes at which it reaches a defined limit of resistance to penetration of a standard rod forced 7.2 Procedure into it. Determine the flow value, in accordance with clause6 6.2 Procedure of EN1015-3:1998 at intervals of 15min. Fill sufficient moulds with test mortar and any control During the test period keep the mortar in a bucket, mix to provide adequate area of surface for the covered with a moist cloth, and stored in air at a – required number of penetrations of the rod. Fill each temperature of 208C 28C. Before each test the mortar mould in about 10 increments, minimizing excess mix may be given an additional mixing by hand. mortar to be struck off, and tapping the mould on the 7.3 Calculation and expression of results bench four times after each increment. Strike off the Determine the time in minutes, rounded to the nearest surface plane and level with the top of the mould using minute and measured from the time of completion of a palette knife. the mixing, that the flow value of the mortar differs by Store the filled moulds in air at a temperature of 30mm from the initial flow value determined 10min – 208C 28C and a relative humidity of not less than after mixing, by interpolation of the results 95%, e.g.in a sealed polyethylene bag. immediately below and above this figure. Place a mould on the scale under the penetration rod Calculate the mean value from the individual values of so that the portion of the sample surface immediately each mortar test sample, all values rounded to the beneath the rod is at least 20mm from the rim of the nearest minute. The mean value is the workable life of mould or from the position of any previous themortar. penetrations. Adjust the tare device or record the mass of the filled mould. By means of the lever on the drill 8 MethodC— Correction time of stand, lower the penetration rod slowly into the sample until the loose washer just touches the surface (see thin-layer mortar Figure1). 8.1 Principle Note the reading of the scale in kilograms. Correct this The correction time is measured by the time in reading,if necessary, for the mass of the filled mould, minutes at which 50% of the contact surface of a cube, and then divide it by3 to express the resistance to penetration in N/mm2. placed on a layer of mortar applied on the specified masonry unit substrate, and then removed, is covered For a non-retarded mortar measure the resistance to with adhering mortar. penetration at intervals of 15min, starting at 30min The method is not applicable where perforated before the declared workable life, until it exceeds the masonry units are being used. prescribed limit of resistance (see6.3). For retarded mortars, check the penetration 8.2 Procedure intermittently,atconvenient times, until the resistance Cut cubes with dimensions 50mm350mm350mm starts to increase, then proceed as described above. from the specified masonry units ensuring that the face to be used as the contact face is one from the original 6.3 Calculation and expression of results. bed face. Measure the workable life from the completion of Before performing the test, dry the prescribed masonry either the addition of water to the dry constituents, or units and cubes in an oven at the temperature shown the addition of cement or gypsum to a wet mix of lime in Table1. and/or sand as follows. (cid:211) BSI11-1999 Page 5 EN 1015-9:1999 Table 1— Drying temperatures for masonry 9 Test report units and cube specimens The test report shall include the following information: Masonryunitmaterial Drying a) the number, title and date of issue of this temperature European Standard; 8C b) the place, date and time of taking the bulk test Clay 105– 5 sample1); Calcium silicate NOTE Thisisthesampletakenfromthebulksupplythatisto beusedforallofthetestsinEN1015. Autoclaved aerated concrete c) the method used for taking the bulk test sample – Natural stone 70 5 (if known) and the name of the organization that took it; Aggregate concrete d) the type, origin and designation of the mortar by Manufactured stone reference to the relevant part of prEN998; – Masonry units with organic constituents 60 5 e) the date and time of testing; f) preparation (mixing, casting) and storage (curing) Consider the masonry units to have reached constant conditions; mass if two consecutive weighings, two hours apart during the drying, do not differ by more than 0,2% of g) the date and time of preparing samples for test their mass. Then condition the masonry units by (i.e.date and time of any mixing, casting, moulding, – – storage in air of temperature 208C 28C and 65% 5% or demoulding procedure, if appropriate); relative humidity for two days. h) type and description of any substrate in – Carry out the test at an air temperature of 208C 28C accordance with the relevant part of prEN771 and – and 65% 5% relative humidity, by the following the initial rate of water absorption, if known; procedure. i) initial flow value of test mortar in accordance with a) Apply the thin-layer mortar with a trowel to the EN1015-3; contact surface (bed face) of the masonry unit j) age of mortar when tested; substrates and immediately sweep off. k) total mass of each individual test sample; b) Apply a 2mm to 3mm layer of thin-layer mortar l) test method used (MethodA— Workable life of to the surface of the substrate pre-treated as general purpose mortar, MethodB— Workable life described ina). of thin-layer mortar or MethodC— Correction time c) Place a cube with contact face (derived from a of thin-layer mortar), and reference limit value of bed face) on the mortar layer and keep it there for workable life; 30s by applying to it a load of 1,2kg in the case of m) test results (individual values and mean value of masonry units with a density $1000kg/m3 and a the workable life of general purpose mortar rounded load of 0,5kg in the case of masonry units with a to the nearest minute; individual values and the density <1000kg/m3. mean value of the workable life and the correction d) Remove the cube perpendicularly from the bed time of thin-layer mortar rounded to the nearest surface and determine the percentage area of the minute); contact surface on the cube covered with adhering n) remarks,ifany. mortar to the nearest 10%. e) Repeatc) andd) at intervals of 1min using a fresh cube until 50% of the contact surface of a cube is covered with adhering mortar, and record each interval and corresponding percentage area of covered surface. Record the time in minutes. Repeat the procedurea) toe). NOTE Eachtimeacubeisplacedonthemasonryunititshould beatleast20mmawayfromthesitewherecubeswereplaced previously. 8.3 Calculation and expression of results Calculate the mean value from the individual values of each mortar sample, all values rounded to the nearest minute. The mean value is the correction time of the mortar. 1)Thisinformationiscontainedonthecertificateofsampling(seeEN1015-2). (cid:211) BSI11-1999 Page 6 EN 1015-9:1999 Dimensionsinmillimetres Key: 1 Drillstand(levertype) 2 Washer 3 Penetrationrod 4 Mould(orcontainer) 5 Weighinginstrument(see4.1.1) 6 50mmto100mm Figure 1— Apparatus for the determination of workable life (cid:211) BSI11-1999 blank BS EN | | 1015-9:1999 | | | | | BSI — British Standards Institution | | | | | | | | | BSIistheindependentnationalbodyresponsibleforpreparingBritishStandards.It | | presentstheUKviewonstandardsinEuropeandattheinternationallevel.Itis | | incorporatedbyRoyalCharter. | | | Revisions | | BritishStandardsareupdatedbyamendmentorrevision.UsersofBritishStandards | | shouldmakesurethattheypossessthelatestamendmentsoreditions. | | | ItistheconstantaimofBSItoimprovethequalityofourproductsandservices.We | | wouldbegratefulifanyonefindinganinaccuracyorambiguitywhileusingthis | | BritishStandardwouldinformtheSecretaryofthetechnicalcommitteeresponsible, | | theidentityofwhichcanbefoundontheinsidefrontcover.Tel:02089969000. | Fax:02089967400. | | | BSIoffersmembersanindividualupdatingservicecalledPLUSwhichensuresthat | | subscribersautomaticallyreceivethelatesteditionsofstandards. | | | Buyingstandards | | | OrdersforallBSI,internationalandforeignstandardspublicationsshouldbe | | addressedtoCustomerServices.Tel:02089969001.Fax:02089967001. | | Inresponsetoordersforinternationalstandards,itisBSIpolicytosupplytheBSI | | implementationofthosethathavebeenpublishedasBritishStandards,unless | | otherwiserequested. | | | Informationonstandards | | | BSIprovidesawiderangeofinformationonnational,Europeanandinternational | | standardsthroughitsLibraryanditsTechnicalHelptoExportersService.Various | BSIelectronicinformationservicesarealsoavailablewhichgivedetailsonallits | | productsandservices.ContacttheInformationCentre.Tel:02089967111. | | Fax:02089967048. | | | SubscribingmembersofBSIarekeptuptodatewithstandardsdevelopmentsand | | receivesubstantialdiscountsonthepurchasepriceofstandards.Fordetailsof | | theseandotherbenefitscontactMembershipAdministration.Tel:02089967002. | Fax:02089967001. | | | Copyright | | | CopyrightsubsistsinallBSIpublications.BSIalsoholdsthecopyright,intheUK,of | | thepublicationsoftheinternationalstandardizationbodies.Exceptaspermitted | | undertheCopyright,DesignsandPatentsAct1988noextractmaybereproduced, | | storedinaretrievalsystemortransmittedinanyformorbyanymeans–electronic, | photocopying,recordingorotherwise–withoutpriorwrittenpermissionfromBSI. | | | Thisdoesnotprecludethefreeuse,inthecourseofimplementingthestandard,of | | necessarydetailssuchassymbols,andsize,typeorgradedesignations.Ifthese | | detailsaretobeusedforanyotherpurposethanimplementationthentheprior | | writtenpermissionofBSImustbeobtained. | | | Ifpermissionisgranted,thetermsmayincluderoyaltypaymentsoralicensing | agreement.DetailsandadvicecanbeobtainedfromtheCopyrightManager. | | Tel:02089967070. | | | | | | | | | BSI | | 389ChiswickHighRoad | | London | | W44AL | | | | | | |

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