BOGE compressed air academy

362 Pages·2015·15 MB·English

BOGE Compressed Air Systems GmbH & Co. KG
P.O. Box 10 07 13 · 33507 Bielefeld
Otto-Boge-Straße 1– 7 · 33739 Bielefeld
Tel. [phone] · Fax [phone]
[email protected] · www.boge.com
All around the globe, customers place their trust in premium compressed air systems
with the BOGE brand name. These four letters stand for more than just the name of our
company founder. BOGE also stands for the Best Of German Engineering – because we
have been putting our experience in innovative solutions and outstanding products into
action for four generations and for more than 100 years. Those who favour German
engineering ingenuity opt for BOGE quality – worldwide.
OUR RANGES OF SERVICES INCLUDE THE FOLLOWING:
• Energy efficient systems development
• Plant design and engineering
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Turbo compressors – High speed turbo
Explanations regarding the information contained in this price list

This price list applies from April 1, 2015. All prices are ex works prices and are subject to
value added tax and packing costs.

The compressed air connections specified on the compressor refer to the compressed air
outlet located directly on the unit. Discrepancies are possible where receivers or appli-
ances are located downstream of the compressor. Binding dimensions, connections and
weights for extended installations are specified in the dimensional drawings.

The voltage / frequency for compressors is based on a standard voltage / frequency of
400 V / 50 Hz. Where different voltages / frequencies are available, it is possible that not all
electrical options can be supplied or installed. In these cases, please consult your contact
at BOGE in advance to examine the feasibility of these options.

The products shown in this price list are manufactured in compliance with EU directives.
Machines complying with national standards (such as ASME, CSA, GOST, NEMA, UL) can
also be delivered on request.

Our products may have undergone modification since the time this price list went to press on Jan-
uary 16, 2015. During the delivery period, the manufacturer reserves the right to make design or
dimensional changes as well as make changes to the scope of delivery provided these modifi-
cations or deviations are deemed reasonable for the purchaser, while taking due consideration of
the interests of the seller. Should the seller or the manufacturer use codes or numbers to design-
ate the order or the object ordered, this alone shall not constitute a valid basis for the derivation
of any rights. The illustrations may show accessories or special features that are not included in
the standard scope of supply. This price list may also contain types and services which are not
offered in certain countries. Any statements regarding the statutory, legal and tax regulations and
their effects only apply to Germany at the time this price list went to press. We reserve the right
to make changes to the design and execution and accept no liability for errors or misprints.

BOGE Competence: effilence:
The BOGE own-brand airend:
Class 0: oil free
its name stands for two of its hallmarks: efficient
Oil free compressed air to DIN ISO 8573-1 class 0.
compression (efficiency) and its particularly quiet
operation (silence).
Premium efficiency: IE3 Motors Oil free:
Maximum energy efficiency through energy-saving Absolutely oil free compression for
IE3 motors in the premium efficiency class. sensitive applications.

Super premium efficiency: IE4 motors Bundle:
Best possible efficiency through Take advantage of discounts by ordering several
extremely energy-saving IE4 motors components at once, e.g. compressor + refrigerant
in the super premium efficiency class. dryer

Efficiency
Aftermarket
Screw compressors with oil-injection cooling
Delivery volume 0.23...43.7 m³/min / 8...1545 cfm
Maximum pressures 5...13 bar / 70...190 psig
Screw compressors BLUEKAT for oil-free compressed air
Delivery volume 4.0...7.3 m³/min / 141...257 cfm
Maximum pressures 8...13 bar / 115...190 psig
Oil-free screw compressors
Delivery volume 5.3...51.4 m³/min / 187...1815 cfm
Maximum pressures 5...10.5 bar / 70...155 psig
Oil-free piston compressors
Delivery volume 156…2320 l/min / 6…82 cfm
Maximum pressures 8...40 bar / 115...600 psig
Oil lubricated piston compressors
Delivery volume 125...6200 l/min / 4.5...219 cfm
Maximum pressures 8...40 bar / 115...600 psig
BOGE FLEX PET
Delivery volume 1.58...18,24 m³/min / 56...644 cfm
Maximum pressures 40 bar / 600 psig
Compressor management
Compressed air treatment
Nitrogen generation
Compressed air outlet
Compressed air accessories

Efficiency
Subject/Component Page

Compressed air efficiency Achieve more with less 4
Efficiency-enhancing measures Know what makes sense 6
System renewal New system, new advantages 8
External heat recovery DUOTHERM 15…DUOTHERM 150 10
System analysis AIReport 11

3
Achieve more with less.
Why we need more effi ciency
in the production of compressed air.
THROWING MONEY OUT OF THE WINDOW.
IS THIS HOW YOU MANAGE YOUR COMPRESSED AIR?
Although users know that energy is consumed in the generation of compressed air, very few of
them seem to be particularly concerned about the energy effi ciency of their compressed air s tations.
In typical industrial applications, as little as 45 percent of the total energy consumed in providing
compressed air is used to meet the actual air demand. The rest is either money thrown out of the
window – or can be converted into future savings, if you optimise your system!
Actual requirement Unnecessary
excessive compression
approx. 45 %
approx. 25 %
As a rule, more than 50 percent
of the energy used to produce
compressed air is wasted.
Improper use Leakage
approx. 5 % approx. 25 %
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Less can do more: Compressed air has become an indispensable commodity in
industry and other areas. But it is still energy intensive and therefore also cost
intensive. At the same time, many users of compressed air are unaware that,
according to the experts, the total energy requirement of this sector could quite
easily be reduced by 30 to 50 percent. This would result in environmental benefi ts
as well as signifi cant cost reductions. So what are we waiting for?
THE COST FACTORS FOR COMPRESSED AIR
ARE ALMOST EXCLUSIVELY ENERGY RELATED.
costs make up between 75 and 90 percent of the total costs accrued throughout the entire service
Investment costs Servicing and
maintenance
approx.
approx. 10 %
15 %
75 to 90 percent of the total
costs of a compressed air
system are for energy.
Energy costs
approx. 75 %
THE ENVIRONMENTAL FACTOR FOR COMPRESSED AIR.
EFFICIENCY IS RESPONSIBILITY IN ACTION.
Green Efficiency
In Germany alone, 62,000 operational compressed air stations consume a total of 14 billion kWh per
year. This is equivalent to the energy produced by about 1.5 nuclear power plants. The fact that this Effi cient compressed air saves energy,
fi gure could be reduced by up to 50 percent should provide a double incentive: to take responsibility reduces CO emissions and thus conserves
2
for our economic and ecological effi ciency. the environment – effi ciency is green!
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5
Know what makes sense.
The applicability and savings potential
of effi ciency-enhancing measures.
MANY STARTING POINTS – GREAT PROSPECTS.
A Europe-wide study by Radgen/Blaustein1, which continues to point the way ahead in this fi eld, pro-
vides a basis for evaluating effi ciency-improving measures. It quantifi es the applicability and savings
potential of various energy-saving options. Though the study is no substitute for an in-depth analysis
of each individual situation, it still demonstrates quite clearly, based on the many available approaches
and excellent prospects, that all users of compressed air would do well to address the issue of effi ciency
improvement. BOGE’s experience with actual projects also shows that between 30 and 50 percent of
the energy used for compressed air systems can be saved and that most effi ciency measures pay for
themselves within less than two years.
¹ Radgen/Blaustein, Compressed Air Systems in the European Union.
Energy, Emissions, Savings Potential and Policy Actions, 2001.
APPLICABILITY AND SAVINGS POTENTIAL:
Applicability
80 80 % reduction in leakage losses
Percentage of com-
pressor systems to
which the measure
in question could be 50 % confi guration of overall system with several pressure bands
applied and would 50 50 % reduction in friction losses
be cost-effective (e. g. by increasing pipe diameters)
40 % more frequent changing of fi lters
30 % compressor upgrade
25 % improvement of drive system (high-effi ciency motors)
25
25 % improvement of drive system (variable output)
20 % use of intelligent control systems
20 % recovery and use of waste heat
10 % improvement of coolers, dryers and fi lters
5 % improvement of the application installation
2 3 5 7 9 12 15 20 40
Savings potential
Reduction of the annual
energy consumption in %
Which measures bring which benefi ts?
A Europe-wide study demonstrates the applicability and savings potential of effi ciency-enhancing measures.
6
Rational thinkers to the fore: Empirically verifi ed data is available regarding the
applicability and chances of success of effi ciency-enhancing measures. This data
shows that a number of measures can be taken that are easy to implement in
practice and that promise great success. Our experts will be glad to help you with
your individual cost/benefi t calculations. We can then implement the appropriate
measures for you, if desired.
INCREASING COMPRESSED AIR EFFICIENCY: THE TOP 5 MEASURES.
1. REQUIREMENTS ANALYSIS AND LEAKAGE MEASUREMENT
Most of the energy wasted in a compressed air station is used to pro-
really needed. This situation can be optimised by performing a require-
ments analysis and regularly measuring leakages. BOGE is a service
intelligent design of your functional process chain.
During the compression process, a
other applications. Up to 94 percent
operation. Efficiency

2. SYSTEM DESIGN
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5. HEAT RECOVERY
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4. INTELLIGENT CONTROLS