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T B&O M HE ODELER Volume6,Number6 November/December2010 CATTLE CAR TO CABOOSE, B&O CLASS I-13 KITBASH BUILDING THE POINT OF ROCKS TOOL HOUSE TheB&OModeler 1 November/December2010 A publication of the B&O Railroad Historical Society (B&ORRHS) for the purpose of disseminatingB&O modeling information. Copyright © B&ORRHS – 2005 through 2010 – All Rights Reserved. May only be reproducedforpersonaluse. NotforsaleotherthanbytheB&ORRHS. Editor–[email protected] AssociateEditor–[email protected] ModelProductsNewsEditor–[email protected] ModelingCommitteeChair–[email protected] [email protected] Manuscripts andphotographs submitted for publicationare consideredto begratisandnoreimbursement will be made to the author or the photographer(s) or his/her representative(s). Please contact the Editor with comments and corrections and for submission guidelines. Statements and opinions made are those of theauthorsanddonotnecessarilyrepresentthoseoftheB&ORRHS. Cover Photos – Top, B&O I-13 Caboose – Chris Tilley photo. Bottom, Point of Rocks Tool House, Bruce Elliottphoto. AN INVITATION TO JOIN THE B&O RAILROAD HISTORICAL SOCIETY The Baltimore and Ohio Railroad Historical Society purpose is to make otherwise unobtainable data is an independent non-profit educational corporation. availabletothemembershipatreasonablecost. The Society's purpose is to foster interest, research, Membership in the Society is a vote of support and preservation, and the distribution of information makes all of the Society's work possible. It provides concerning the B&O. Its membership is spread those interested in the B&O with a legitimate, throughout the United States and numerous foreign respected voice in the railroad and historical countries, and its scope includes all facets of the communities. By working together, B&O fans are B&O's history. Currently the Society has over 1600 able to accomplish much more than by individual registeredmembers. efforts. No matter how diverse your interests or how arcane your specialty, others share your fascination Members regularly receive a variety of publications withAmerica'smosthistoricrailroad. Weinviteyour offering news, comments, technical information, and participation. Several classes ofannual memberships in-depth coverage of the B&O and its related are available, Regular memberships are only $35.00. companies. Since 1979, the Society has published a If you would like to join, visit the website, quarterly magazine, The Sentinel, dedicated to the http://borhs.org/Membership/membership.html to publication of articles and news items of historical fill out a membership application, print a copy and significance. Other Society publications include mailitto: monographs, calendars, equipment rosters, and B&ORRHS reprints of original B&O source material. Their ATTN:Membership P.O.Box24225 Baltimore,MD21227 UPDATES AND ERRATA TheB&OModeler 2 November/December2010 CATTLE CAR TO CABOOSE, B&O CLASS I-13 KITBASH BY:CHRISTILLEY PHOTOSBYAUTHORSUNLESSOTHERWISESPECIFIED. Introduction ThisisanotherarticleintheseriesonB&Ocaboose ThefirsttwocarswereconvertedatMountClare kitbashes,writtenwhilenorthboundonboard ShopsinAprilof1941. The34remaining Amtrak’s1090onabeautifulfallday.TheBaltimore conversionswerecompletedattheB&O’s andOhioRailroadrespondedtothetremendously Washington,Indianashopslaterthatyear. The increaseddemandsforfreighttrafficduringWorld slattedhorizontalsidingwasremovedandreplaced WarIIbyincreasingcapacitytotheextentpossible withnormal“twoforone”caboosesiding,a5”wide priortoU.S.entryintothewar. Onethingthey tongueandgrooveboardwithagroovedownthe neededinlargenumberswascabooses. However, middlewhichmadeitappearastwo2-1/2”boards. duetorestrictionsontheuseofsteelforitemsother Thefabricatedsteelbaywindowassemblywas thantanks,warshipsandaircraft,B&Ohadtobe placedinthedooropeningsandwindowswereadded creativetofilltheirneeds. Theywouldhave tothesides. Normalcabooseequipmentwas preferredmoreoftheirrecentlydevelopedI-12 installedintheinterior. The1996Sentinelarticleby wagontops,orevenperhapsmoreI-7typecars,had DwightJonesandGarySchlerfhasanumberof thesteelbeenavailable. BornofthisneedwereB&O excellentprototypepicturesbothinsideandout. The cabooseclassesI-13,I-14andI-16,1:1scale availablephotographicevidenceseemstoindicate kitbashesfromavarietyofrevenueandnon-revenue thatthesecabooseswereusedsystem-wide,butI carsalreadyontheproperty. haveneverseenanyinthevideosofthehelper districtsinthemountainousregionsaroundSand Duringthe1920s,theB&Oabsorbedanumberof PatchortheWestEnd. OneI-13,withoutthebay smallerlinesintheirdesiretoreachtheMidwestern window,evenmadeitasfarasStatenIslandasa marketssuchasChicagoandSt.Louisandbetter cabooseontheSIRT. Thisfactleadsmetomention portsontheGreatLakes. Amongtheotherthingsthe thatsomeI-13’shadtheirbaywindowsremovedand B&Oacquiredduringthetakeoveroftheoperations replacedwithsiding,mostwithoutadditional oftheCincinnati,IndianapolisandWesternRailroad windows,buttheC-1832ontheSIRThadthethird (CI&W)in1927were49ClassL-6classstockcars sidewindow. Forthosemodelingtheearly1970s (numbers651-700,builtbyHaskellandBarkerCo. era,severalofthesecarsreceivedplywoodoverthe in1916)whichwererenumberedintotheB&O sheathing. systemas13000–13048. TheB&OModeler 3 November/December2010 B&OC-1817(GaryMittnerphoto). TheB&OModeler 4 November/December2010 ClassL-6ClearanceDiagram,T-64184RevisionAdated7-09-1938(B&ORRHScollection). 36carswereinservicein1941;allwere convertedtoClassI-13caboosesin1941. ClassI-13ClearanceDiagramT-60968RevisionB(RobertHublercollection). TheModel Themodelkitbashisessentiallydonethesameway, car,soa40footboxcarisaboutascloseasyouwill exceptwe’lljuststartwithacommercialunderframe beabletoget. Thebrakeriggingisveryvisible andscratchbuildtherest. AnIntermountainstyrene underthiscarsothisisagoodopportunitytoshow boxcarunderframeisthestartingpointformyeffort. yourskillswithbrasswire. Addthelevelofdetail MechanicalDepartmentEquipmentDiagramsfrom desiredatthispoint. thedayshowanoveralllengthof36’9-3/4”forthis Thesidesofthecarwereconstructedasflatsub- thecarside. Cutsweremadetocreatethepanels assembliesandlatergluedtothemodified betweentheverticalsteelframes. Measurethesides underframe. EvergreenV-groovesiding(No.2030) andmarkthewindowopenings,butmakesureto wascuttothepropersizetocovertheentirelengthof takeintoaccountthethicknessoftheangleshapesor TheB&OModeler 5 November/December2010 thewindowswillbeinthewrongplace. Besureto (2feetx2feet),butinthephotositispartially cutthewindowsandbayopeningbeforegluingup coveredbythesteelupright. Totallengthoftheside thewallassembly. Notethatthereisafullboardon is30feet9inches. theoutboardedgeofthetwosmallwindowopenings Figure1-Cutsmadealongdottedredlines. Itismucheasiertocutwindowsoutbeforegluinguptheentireside. Notesmallopening behindbaywindowforaddedmodelstrength. Theendwindowsare2feetx2feet. Theendsectionis3boardsorabout9inches. The secondsectionis6feet. Thecentersectionis17feet. Oncethepanelsarecuttopropersize,apieceof edgemakesagoodjig. Notethatthestyreneangleis Evergreenstyreneangle(No.291)isinsertedwith nineincheslongerthanthesidingsothatitactually theflatsidestotheoutsideandtotheendofthecar. extendstothebottomoftheunderframewhen ThenextpaneltucksinbehindtheoverlapoftheL. installed. ThisanglemayhavebeenaZshapedangle ItisimportanttomakesurethattheLremainsplumb ontheprototype,butnobodymadethatinstyrene –theouterfaceoftheLmustbeparalleltothesiding whenthismodelwasbuilt. andheldinplaceuntildry. Atoothpickunderthe Figure2-Noteorientationofangles. Anglesadjacenttobaywindowassemblyaresuperficialandnotbetweenpanelsforaddedstrength. Nottoscale. Theendsareconstructedinmuchthesamewayas appropriatesizewithanibblerandfiles. The thesides. TheVgroovesidingiscuttothewidthof windowframealsohasaframearoundtheoutside theunderframe,butshorterthanthesidessoitcansit whichismadefrom.010”x.020”stripsinavery atoptheendplatform. Thewindowanddoor tediousoperation. ThisoneisbestdonewithACC openingsarecutinandanadditionallayerofstyrene becausethepiecesaresosmallthatthesolvent makesupthedoor. Styrenestripsmakeupthedoor cementwilldestroythem.Theendplatformsare detailsandwindowframes.Allthewindowsashes madefromthesamescribedsiding,withthegrooves areconstructedbycuttingthemainopeninginthe perpendiculartothelongaxisofthecar. Thefloor wall,thengluinganotherlayerofthinner.010” boardsinsidethecarbody,however,runparallelto styrenebehindtheopeningandcuttingtheholetothe therails. TheB&OModeler 6 November/December2010 Measurethesidesandunderframetodeterminethe willactuallyallowforaremovableroofand centerofeach. Attachonesidetotheunderframe additionaldetailopportunitiesifdesired. The andbarelytackwithACC,rememberingthatthe problemwiththiscaristheheight. Sinceitwas sidingoverlapstheunderframebyabout9inches. convertedfromafreightcar,itismuchtallerthana Attachtheendsofthecarbodytothefloorandthe “normal”caboose. Therearenoknownpictures installedside. Addtheremainingsideinthesame showingthedetailsoftheroof. Onemustextrapolate manner. Oncesatisfiedthatitisallsquareand whattheroofmusthavelookedlike,basedon plumb,addinteriorcornerbracesof.060”x.060” commonpracticeoftheday. Inthiscase,detailson styrenestripwithregularstyrenesolventcement. Go theroofweresimulatedbygluingon.020”x.030” backandgluethesidestotheunderframefromthe styrenestripson30inchcenterstosimulatethe inside,allowingcapillaryactiontodrawtheliquid seamsandarunningboardandendwalksmadefrom cementintothejoint. Addasimilarstyrenestrip Kappler2x10stripwood. Thereisanexcellentphoto alongtheinsidetopofthewallsandendsfora onpage59ofDwightJones’bookwhichshowsthe strongerroofjointlater. Thiswillrelievesomeofthe runningboardandendwalkfromgroundlevel. Itis stressesontheendrailingswhichareweakerdueto readilyapparentthattheendwalkboardsareparallel theirconstruction. tothoseoftherunningboardcontrarytonormal practice. Theroofofthiscarwasmadefromasheetof.016” brasssheet,cutwithscissorsandlightlyscoreddown Thesecondhardestpartofthiscartomakeisthebay thecenterlinewithanX-Actobladeforacrispbend. windowassembly. Itisconstructedof.030”styrene Theroofsheetwasbenttotheproperprofileand sheetwithbevelededgestomakegoodseams. The .020”styrenefasciaboardswerecuttofittheends, prototypehadnoseamsbutthereisaverticalrowof allowingfora.015”thickstriponeitherendofthe verysmallrivetscenteredbelowthebaywindow(not fascia. Thesiderakeboardisastripof.015”x.100” visibleonallcars)andalongtheedgesofthebay styrenestripwithabevelsandedonthetopedgeto windowassembly. Someofthelatercarsalsoshow allowforagoodfitwiththebrassroofsheet. This fourLARGErivetshorizontallybelowthecenter TheB&OModeler 7 November/December2010 window. Alloftheserivetsareverydifficultto rightofthebaywindow,thenumberwascentered replicateevenwithaNWSLRiveter. Perhapsa underthewindowonthebayandthesimplified bettersolutionforthisapplicationwouldbethe “KuhlerCapitolDome”heraldwascenteredinthe newlymarketedrivetdecalsfromArcherSurface paneltotheleftofthebaywindow. Around1948, Details. Theseareavailableindifferentheadsizes the“13GreatStates”heraldbegantobeappliedto andspacing. Archerproductsareavailableonlineat woodenbaywindowcabooses. Accordingto http://www.archertransfers.com. Makingonebay Hubler’sbook,thereisphotographicevidenceofthe windowassemblyisnotreallyhard,butmakingtwo roadnametotheleftofthebayandtheheraldtothe identicalassembliesisreallyhard.Castingtwofrom right,so,again,checkphotosformaximumaccuracy. theoriginalmightbeawaytoattackthisproblem. Thesideofthebayis4feet3inchesby8feet. The Someofthemoreinterestingdetailsthatareeasyto twoendsofthebayare2feetby8feet. Theangleis missatfirstglance: C-1800hadaverynarrowsingle about30degrees. Beveltheedges. Thetopand slotversionoftheslotbackcaboosestep(abouthalf bottomare.030”styrenesheet. Onceeverythingsets normalwidth)alongwithaformedsteelstirrupstep up,cutinthewindows. Thebigwindowis3feetby totheinboardside. Laterversionshadaslightly 2feet. Thesmalleronesare1foot3inchesby2feet. largerthannormalslotbackstepwithtwoslotson Theyareall3feetupfromthebottomofthebay. thetopstepandasmalldoorinthecenterofthe bottomsteptoallowservicingofthebearingjournal Theendswerethehardestpartofthiscartomake. behindit. Theladderextensionsabovethelevelof TheshopphotoofC-1800atMountClarestamped theroofarenotthesameonbothendsofthecarfor 2132makesitveryclearthatthecornerpostsareL somereason. Oneendappearsabout18inchestaller anglesandtheinboardpostsareZangles. Inthis thanthoseontheotherend. C-1800andprobablyC- case,therewasnowayaroundit,soIassembled 1801beganlifewithasinglebrakewheelfacingaway Evergreenangle(No.291)andplainstripstyreneto fromtheoperatorontheplatform. Laterphotosofall createZshapedangles. Horizontalmembersand thecarsinthisseriesshowbrakewheelsatbothends intermediateuprightsvarybycarandbytimeperiod, facinginboardforeaseofoperation. Notethesmall soconsultphotosofthecarinquestionforaccuracy. squarewithtworivetsonthesideoftheunderframe Thebestwaytoconstructthissub-assemblyisto adjacenttoeachoftheverticalangles. Thisisto drawitfullscaleonapieceoffoam-coreposter simulatetheuseofaZshapedbarinsteadofanL board,cuttingallthepiecesandlayingthemouton shape. Onmostphotosthisisapparent,butnotall. thediagram,thenpinningthemallinplacewith Recreatethisfeatureusingasquareof.015”styrene straightpinsgettingeverythinginlineandapplying sheetwithacoupleofrivetsembossedthereon. The solventcementwithabrush. Besuretodrillthe windowshadesweremadefromcardstock. Beginby holesforthehorizontalrailingandladderrungs cuttingapiecescale3feet6inchesby1foot. Mark beforeassembling(.012”brasswire). Thesame 9inchesinfromeachend. Cutfromthatmarktothe principleappliesifusingbrassanglesinsteadof endtoformabaywindowshapeandfoldalongthat styrenebutdoitonapieceoflumberorasoldering linetoformthewindowshade. pad. Althoughabrassassemblyisconsiderably strongerthanstyrene,thebrasstostyrenejointis Asthesecarsaged,bracesandbracketswereadded significantlyweakerthanthestyrenetostyrenejoint invariouslocationstoincreasestructuralrigidity. withtheend. Themostnoticeablearethestripbracketsaddedto thebaywindowswheretheyattachtothewooden PaintingandLettering walls. Inthemodel,theseweredepictedby.010”x Leaveofftherooffornow,toallowforpainting, .020”styrenestripwithfourrivetsperstrip.Someof glazingandinteriordetailingifdesired. Paintthe thegussetsontheendrailingsandanglesappearto carbodyFloquilCabooseRedandallowtodry. The havegrownovertheyearsaswellandsomeofthese siderailsoftheunderframearethesamecolor. The carshadquartercircle“quadrant”handrailsonthe doorwasgreeninallthecolorphotostakenfroman sidesofthecarbody,whilesomehadLshapeand anglewhichallowedviewingthedoor. Onthe somehadthe“20degreesofffromL”shape.Final YellowC&Oversionof1971,thedoorwasthesame detailsincludeCalScaleMarkerLight(No.190-312) yellowasthecarbody. Intheoriginallettering mountedtothecornerpost. Thislocationvaries versionof1941,theroadnamewasspelledouttothe slightlyinphotographs. TheB&OModeler 8 November/December2010 BillofMaterials Manufacturer PartNumber Description BadgerModeflexPaints 16-62 D&RGWGold http://www.badgerairbrush.com/Modelflex _3.asp Cal-Scale 190-312 CabooseMarkerLamps http://www.bowser- trains.com/hoother/calscale/calscale.htm FloquilModelPaints F110020 CabooseRed http://www.testors.com/category/133504/F loquil DetailAssociates 229-2504 .012”BrassWire Evergreen 100 .010”x.020”StyreneStrip http://www.evergreenscalemodels.com/ 101 .010”x.030”StyreneStrip 115 .015”x.100”StyreneStrip 121 .020”x.030”StyreneStrip 153 .060”x.060”StyreneStrip 291 .060”StyreneAngle 2030 .030”StyreneV-GrooveSiding 9015 .015”StyreneSheet 9030 .030”StyreneSheet Kadee 509 AndrewsTrucks http://www.kadee.com KapplerMill&LumberCo. KP1126 2x10HOScaleLumber http://www.kapplerusa.com K&SEngineering -- .016”BrassSheet http://www.ksmetals.com Intermountain P40400-16 40footBoxcarUnderframe http://www.intermountain-railway.com Acknowledgements NickFry,BobHubler,GaryMittner. References Baltimore&OhioColorGuidetoFreightandPassengerEquipment,CraigT.Bossler,MorningSunBooks, Edison,NJ,1996,pp98-99. Baltimore&OhioCaboosesVol.1–PhotosandDiagrams.DwightJones,TLCPublishing,Lynchburg,VA,1998, pp58-59. CaboosesoftheBaltimore&OhioRailroad,RobertHublerpp.81-83. “CollectionConsistIV–Fromhogstoconductors,thiscarhauledthemall”,DwightJones&GarySchlerf,The Sentinel,Volume18Number6,November/December1996. FreightCarEquipment1917-1960,CompiledbyRichardK.Daniels,Baltimore&OhioRailroadHistorical Society. TheB&OModeler 9 November/December2010 TheB&OModeler 10 November/December2010

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