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Biomethanation II PDF

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82 Advances in Biochemical Engineering / Biotech nology Series Editor: T. Scheper Editorial Board: W. Babel. H. W. Blanch. I. Endo. S.-O. Enfors A. Fiechter • M. Hoare • B. Mattiasson • H. Sahm K. Schiigerl • G. Stephanopoulos • U. von Stockar G. T. Tsao. J. Villadsen • C. Wandrey • J.-J. Zhong Springer Berlin Heidelberg New York Hong Kong London Milan Paris Tokyo Biomethanation II Volume Editor: Birgitte K.Ahring With contributions by B. K. Ahring, I. Angelidaki, J. Dolfing, L. EUegaard, H. N. Gavala, F. Haagensen, A. S. Mogensen, G. Lyberatos, P. E Pind, ]. E. Schmidt, I.V. Skiadas, K. Stamatelatou ~ Springer Advances in Biochemical Engineering/Biotechnology reviews actual trends in modern biotechnology. Its aim is to cover all aspects of this interdisciplinary technology where knowledge, methods and expertise are required for chemistry, biochemistry, micro- biology, genetics, chemical engineering and computer science. Special volumes are dedi- cated to selected topics which focus on new biotechnological products and new pro- cesses for their synthesis and purification. They give the state-of-the-art of a topic in a comprehensive way thus being a valuable source for the next 3-5 years. It also discusses new discoveries and applications. In general, special volumes are edited by well known guest editors. The series editor and publisher will however always be pleased to receive suggestions and supplementary infor- mation. Manuscripts are accepted in English. In references Advances in Biochemical Engineering/Biotechnology is abbreviated as Adv Biochem Engin/Biotechnol as a journal. Visit the ABE home page at http:lllink.springer.de/series/abel http:l/link.Springer-ny.comlseries/abel ISSN 0724-6145 ISBN 3-540-44321-5 Springer-Verlag Berlin Heidelberg New York Library of Congress Catalog Card Number 72-152360 This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilm or in any other way, and storage in data banks. Duplication of this publication or parts thereof is permitted only under the provisions of the German Copyright Law of September 9, 1965, in its current version, and permission for use must always be obtained from Springer-Verlag. Violations are liable for prosecution under the German Copyright Law. Springer-Verlag Berlin Heidelberg New York a member of BertelsmannSpringer Science+Business Media GmbH http://www.springer.de © Springer-Verlag Berlin Heidelberg 2003 Printed in Germany The use of general descriptive names, registered names, trademarks, etc. in this pub- lication does not imply, even in the absence of a specific statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. Typesetting: Fotosatz-Service K6hler GmbH, Wiirzburg Cover: KiinkelLopka GmbH, Heidelberg/design & production, Heidelberg Printed on acid-free paper 02/3020mh - 5 4 3 2 1 0 Series Editor Professor Dr. T. Scheper Institute of Technical Chemistry University of Hannover Callinstrafle 3 30167 Hannover, Germany E-mail: [email protected] Volume Editor Professor Birgitte K. Ahring Biocentrum The Technical University of Denmark DTU, Block 227 2800 Lyngby Denmark E-mail: [email protected] Editorial Board Prof. Dr. W. Babel Prof. Dr. H.W. Blanch Section of Environmental Microbiology Department of Chemical Engineering Leipzig-Halle GmbH University of California Permoserstrafle 15 Berkely,C A 94720-9989, USA 04318 Leipzig,G ermany E-mail: [email protected] E-mail: [email protected] Prof. Dr. I. Endo Prof. Dr. S.-O. Enfors Faculty of Agriculture Department of Biochemistry and Dept. of Bioproductive Science Biotechnology Laboratory of Applied Microbiology Royal Institute of Technology Utsunomiya University Teknikringen 34, Mine-cho 350, Utsunomiya-shi 100 44 Stockholm, Sweden Tochigi 321-8505, Japan E-mail: [email protected] E-mail: [email protected] Prof. Dr. A. Fiechter Prof. Dr. M. Hoare Institute of Biotechnology Department of Biochemical Engineering Eidgen6ssische Technische Hochschule University College London ETH-H6nggerberg Torrington Place 8093 Ztirich, Switzerland London, WC1E 7JE, UK E-mail: [email protected] E-mail: [email protected], uk VI Editorial Board Prof. Dr. B. Mattiasson Prof. Dr. H. Sahm Department of Biotechnology Institute of Biotechnolgy Chemical Center, Lund University Forschungszentrum ]filich GmbH P.O. Box 124, 221 00 Lund, Sweden 52425 ]filich, Germany E-mail: [email protected] E-maih [email protected] Prof. Dr. K. Schiigerl Prof. Dr. G. Stephanopoulos Institute of Technical Chemistry Department of Chemical Engineering University of Hannover Massachusetts Institute of Technology Callinstrat3e 3 Cambridge, MA 02139-4307, USA 30167 Hannover, Germany E-maih [email protected] E-maih [email protected] Prof. Dr. U. von Stockar Prof. Dr. G. T. Tsao Laboratoire de G~nie Chimique et Director Biologique (LGCB) Lab. of Renewable Resources Eng. D~partment de Chimie A.A. Potter Eng. Center Swiss Federal Institute Purdue University of TechnologyL ausanne West Lafayette, IN 47907, USA 1015 Lausanne, Switzerland E-maih [email protected] E-mail: [email protected] Prof. Dr. ]. Villadsen Prof. Dr. C. Wandrey Center for Process of Biotechnology Institute of Biotechnology Technical University of Denmark Forschungszentrum ]filich GmbH Building 223 52425 ]/Llich, Germany 2800 Lyngby,D enmark E-maih c. [email protected] E-maih john. [email protected] Prof. Dr. J.-J. Zhong State Key Laboratory of Bioreactor Engineering East China University of Science and Technology 130 Meilong Road Shanghai 200237, China E-maih [email protected] Advances in Biochemical Engineering/Biotechnology also Available Electronically For all customers with a standing order for Advances in Biochemical Engineer- ing/Biotechnology we offer the electronic form via SpringerLink free of charge. Please contact your librarian who can receive a password for free access to the full articles. By registration at: http://www.springer.de/series/abe/reg_form.htm If you do not have a standard order you can nevertheless browse through the table of contents of the volumes and the abstracts of each article at: http:/ /link.springer.delserieslabel http://link.springer_ny.com/series/abe/ There you will find also information about the Editorial Board - - Aims and Scope - Instructions for Authors Attention all Users of the "Springer Handbook of Enzymes" Information on this handbook can be found on the internet at http:/ Iwww.springer.de/e nzym esl A complete list of all enzyme entries either as an alphabetical Name Index or as the EC-Number Index is available at the above mentioned URL. You can down- load and print them free of charge. A complete list of all synonyms (more than 25,000 entries) used for the enyzmes is available in print form (ISBN 3-540-41830-X). Save 15 % We recommend a standing order for the series to ensure you automatically receive all volumes and all supplements and save 15 % on the list price. Preface In November 1776, Alessandro Volta performed his classic experiment disturb- ing the sediment of a shallow lake, collecting the gas and demonstrating that this gas was flammable. The science of Biomethanation was born and, ever since, sci- entists and engineers have worked at understanding this complex anaerobic bio- logical process and harvesting the valuable methane gas produced during anaer- obic decomposition. Two lines of exploitation have developed mainly during the last century: the use of anaerobic digestion for stabilization of sewage sludge, and biogas production from animal manure and/or household waste. Lately, the emphasis has been on the hygienic benefit of anaerobic treatment and its effect on pathogens or other infectious elements. The importance of producing a safe effluent suitable for recirculation to agricultural land has become a task just as important as producing the maximum yield of biogas from a given type of waste. Therefore, anaerobic digestion at elevated temperatures has become the main area of interest and has been growing during the last few years Anaerobic digestion demands the concerted action of many groups of microbes each performing their special role in the overall degradation process. Both Bacteria and Archaea are involved in the anaerobic process while the importance, if any, of eukaryotic microorganisms outside the rumen environ- ment is still unknown. The basic understanding of the dynamics of the complex microflora was elucidated during the latter part of the last century where the concept of inter-species hydrogen transfer was introduced and tested. The isola- tion of syntrophic bacteria specialized in oxidation of intermediates such as volatile fatty acids gave strength to the theories. Lately the use of molecular tech- niques has provided tools for studying the microflora during the biomethana- tion process in situ. However, until now the main focus has been on probing the dynamic changes of specific groups of microorganisms in anaerobic bioreactors and less emphasis has been devoted to evaluating the specific activities of the different groups of microbes during biomethanation. In the future we can expect that the molecular techniques will be developed to allow more dynamic studies of the action of specific microbes in the over-all process. From the present studies we know that many unknown microbes are found in anaerobic bio- reactors. Especially within the domain of Archaea, there are whole phyla of microbes such as the Crenarchaeota, which make up significant fractions of microbes in a reactor but without cultured representatives. Improving the techniques for the isolation of presently unculturable microbes is a major task for the future. X Preface Anaerobic digestion of waste has been implemented throughout the wodd for treatment of wastewater, manure and solid waste and most countries have sci- entists, engineers and companies engaged in various aspects of this technology. Even though the implementation of anaerobic digestion has moved out of the experimental phase, there is still plenty of room for improvements. The basic understanding of the granulation process, the basis for the immobilization of anaerobic microbes to each other without support material in UASB reactors, is still lacking. Like any other bioprocess, anaerobic digestion needs further con- trol and regulation for optimization. However, until now suitable sensors for direct evaluation of the biological process have been lacking and anaerobic bioreactors have generally been controlled by indirect measurements of biogas or methane production along with measurements of pH and temperature. The newly development of an on-line monitoring system for volatile fatty acids could be a major step in the right direction and the use of infra-red monitoring sys- tems could bring the price down to a reasonable level. A better performance of large-scale anaerobic bioreactor systems for treatment of complex mixtures of waste can be expected to be based on on-line monitoring of the process in the future along with controlling software for qualified management of these plants. Besides treatment of waste, anaerobic digestion possesses a major potential for adding value to other biomass converting processes such as gasification, bioethanol or hydrogen from ligno-cellulosic materials. Conversion of ligno-cel- lulosic biomass will often leave a large fraction of the raw material untouched which will be a burden for the over-all economy of the process and will demand further treatment. Anaerobic digestion will on the other hand be capable of con- verting the residues from the primary conversion into valuable methane, which will decrease the cost and the environmental burden of the primary production. Biomethanation is an area in which both basic and applied research is involved. Major new developments will demand that both disciplines work together closely and take advantage of each other's field of competence. The two volumes on Biomethanation within the series of Advances in Biochemical Engi- neering and Biotechnology have been constructed with this basic idea in mind and, therefore, both angles have been combined to give a full picture of the area. The first volume is devoted to giving an overview of the more fundamental aspects of anaerobic digestion while the second volume concentrates on some major applications and the potential of using anaerobic processes. The two vol- umes will therefore be of value for both scientists and practitioners within the field of environmental microbiology, anaerobic biotechnology, and environ- mental engineering. The general nature of most of the chapters along with the unique combination of new basic knowledge and practical experiences should, in addition, make the books valuable for teaching purposes. The volume editor is indebted to all the authors for their excellent contribu- tions and their devotion and cooperation in preparing these two volumes on Biomethanation. Lyngby, January 2003 Birgitte K. Ahring

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Anaerobic digestion is a major field for the treatment of waste and wastewater. Lately the focus has been on the quality of the effluent setting new demands for pathogen removal and for successful removal of unwanted chemicals during the anaerobic process. The two volumes on Biomethanation are devot
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