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BIODEGRADATION OF BIO-BASED PLASTICS AND ANAEROBIC DIGESTION OF CAVITATED ... PDF

212 Pages·2013·4.88 MB·English
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BIODEGRADATION OF BIO-BASED PLASTICS AND ANAEROBIC DIGESTION OF CAVITATED MUNICIPAL SEWAGE SLUDGE DISSERTATION Presented in Partial Fulfillment of the Requirements for the Degree Doctor of Philosophy in the Graduate School of The Ohio State University By Eddie Francisco Gómez Barrantes, M.Sc. Graduate Program in Food, Agricultural and Biological Engineering The Ohio State University 2013 Dissertation Committee: Dr. Frederick C. Michel Jr., Co-Advisor Dr. Yebo Li Dr. Jay Franklin Martin, Co-Advisor Copyrighted by Eddie Francisco Gómez Barrantes 2013 Abstract Two areas that represent major challenges and opportunities for petroleum-based substitutes include production of plastics and energy sources. Recently, significant progress has been made in developing plastics made from renewable biomass feedstocks. However, studies on the potential products of naturally occurring degradation processes and their interaction with the environment have not been performed. In terms of production of renewable energy sources from biomass, anaerobic digestion (AD) is an important component in modern wastewater treatment plants because it can transform part of the organic material into biogas. However, biogas production maximization and conversion of recalcitrant and depleted sludge remain major limitations. Two studies on the biodegradability of bio-based plastics under different conditions and one of anaerobic digestion of cavitated sewage sludge were conducted to address these gaps of knowledge. In the first study, the relative biodegradability of a wide range of commercially available plastic alternative materials were determined during composting, AD and soil incubation. In the second study, the relative biodegradability and structural changes of polyurethane foams (PUs) made from petroleum and bio-based polyols were compared under the three conditions aforementioned. In the third study, the ability of hydrodynamic cavitation to reduce the particle size of sewage sludge obtained from three different full-scale wastewater treatment facilities in Ohio, US were evaluated. Biomethanation studies were ii also conducted to evaluate process stability and performance in mesophilic anaerobic digesters treating cavitated sludge. The first study demonstrated that although certain bio- based plastics and natural fibers were biodegraded to an appreciable extent in the three environments, only a polyhydroxyalkanoate-based resin biodegraded to significant extents during the time scale of composting and anaerobic digestion processes used for solid waste management. Moreover, no significant degradation was observed for polyethylene or polypropylene plastics or the same plastics amended with additives that are claimed to facilitate biodegradability. The second study showed that overall, PUs degraded very slowly or not at all in composting, AD and soil environments. However, PUs made from bio-based polyols did show evidence of limited biodegradation during soil incubation. Thermogravimetric Analysis (TGA), Evolved Gas Analysis Mass Spectrometry (EGA-MS) and Fourier Transform Infrared Spectroscopy (FT-IR) analysis conducted on the PUs before and after composting revealed that important structural changes occurred in the PUs containing at least 50% of bio-based derived polyols. Further analysis revealed that both urethane and ester-related segments were susceptible to microbial attack in samples containing at least 50% of bio-based polyols. Moreover, ester groups in the polyol side of the polymer were the preferred site of attack in PUs made from 100% bio-based polyols. The third study revealed that hydrodynamic cavitation produced substantial reductions in the particle size of all the feedstocks studied that had total solids contents ranging from 0.38% and 3.55%. In contrast, reductions in particle size were marginal when a feedstock containing 5.21% total solids was processed at mild cavitation process conditions. Laboratory-scale batch AD conducted with iii feedstocks containing mostly secondary sludge showed that cavitation pretreatment increased total biogas production and volatile solids reduction by 66.8 and 34.2%, respectively. However, AD of samples consisting of mostly primary sludge did not result in significant improvements in biogas production. iv Dedication To my loving wife Giovana D. Mercali, my parents Eddie Antonio and Marielos, family and friends. v Acknowledgments I would like to thank my academic advisor, Dr. Frederick C. Michel Jr., for his direction, support and friendship. I am grateful to my doctorate’s Examination Committee Dr. Jay F. Martin and Dr. Yebo Li. I would like to thank the Ohio State University Department of Food, Agricultural and Biological Engineering for making possible this experience. vi Vita 2006................................................................B.Sc. in Agricultural Sciences and Natural Resources Management, EARTH University, Costa Rica 2010................................................................M.Sc in Food, Agricultural and Biological Engineering, The Ohio State University, U.S. 2010 to present ..............................................Graduate Research Associate, Department of Food, Agricultural and Biological Engineering, The Ohio State University, U.S. Publications Gómez, E., Michel, F. C., & Martin, J. (2011). Effects of organic loading rate on reactor performance and archaeal community structure in mesophilic anaerobic digesters treating municipal sewage sludge. Waste Management and Research, 29, 11, 1117-1123. vii In press: Gómez, E.F., Michel Jr, F.C. Biodegradability of conventional and bio-based plastics and natural fiber composites during composting, anaerobic digestion and long- term soil incubation. Polymer Degradation and Stability (2013), http://dx.doi.org/10.1016/j.polymdegradstab.2013.09.018 Fields of Study Major Field: Food, Agricultural, and Biological Engineering viii Table of Contents Abstract ............................................................................................................................... ii Dedication ........................................................................................................................... v Acknowledgments.............................................................................................................. vi Vita .................................................................................................................................... vii Publications ....................................................................................................................... vii Fields of Study ................................................................................................................. viii Table of Contents ............................................................................................................... ix List of Tables ................................................................................................................... xiii List of Figures ................................................................................................................... xv Chapter 1 - Introduction ...................................................................................................... 1 Chapter 2 - Biodegradability of Conventional and Bio-based Plastics and Natural Fiber Composites during Composting, Anaerobic Digestion and Long-term Soil Incubation .... 3 Abstract ............................................................................................................................... 3 Introduction ......................................................................................................................... 4 Materials and methods ...................................................................................................... 10 Materials ............................................................................................................ 11 Biodegradation in Soil Incubation ..................................................................... 13 ix

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foams (PUs) made from petroleum and bio-based polyols were compared under the three data points standard error bars are smaller than markers. Generalized wastewater treatment process schematic diagram from Rivard &.
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