New Concepts in Polymer Science Biodegradation and Durability of Materials under the Effect of Microorganisms S.A. Semenov*,K .Z. Gumargalieva* and G.E Zaikov** "N.N. Semenov Institute of Chemical Physics, Russian Academy of Sciences, Moscow, Russia ** N.M. Emanuel Institute of Biochemical Physics, Russian Academy of Sciences, Russia vs /// P/// - UTRECHTB OSTON2 003 VSP BV Tel: +31 30 692 5790 P.O. Box 346 Fax: +31 30 693 2081 3700 AH Zeist [email protected] The Netherlands www.vsppub.c orn 0 VSP BV 2003 First published in 2003 ISBN 90-6764-388-2 All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise. without the prior permission of the copyright owner. Printed in The Netherlands by Ridderprint bv, Ridderkerk. “God is in details” “Incomplete is worse than undone” Volter, France Alexander V. Suvorov, Generalissimo of Russia, 18 ‘h century CONTENTS CONTENTS ......... . . . . . . . . . . . . . . . . . .. . .. . . . . . . . . . . ... . . . . .. .. .. . . . . . . .. . .. . . .. . . . .. . . . . .. . . . .. . . . . . . . . v , , , , , , , , PREFACE ...... ................ ... ....................................................................... ...... . ix Introduction ....... . .. . . . . . . . . . . . . . . . .. . . . . . . . . . . . . .. . . .. . . .. . . . . . . . .. . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . .. . . . . . . x , , , , , Chapter 1. ............................................................................................................. 1 Modem ideas about biodamaging of materials and technical articles. Review of references ............................................................................................................. 1 1.1. MATERIALS SUBJECT TO DAMAGE AND MICROORGANISMS- DESTRUCTORS ... . . . . . . . . . . . . . . .. . . . . . . . . .. .. . .. .. .. . . . . . . . . . . .. . . . . . . . . .. . . . . . . .. . . . . .. . . . . . .. . . .. .. . . . . .. 2 1.2. INTERACTION BETWEEN MATERIALS AND MICROORGANISMS-DESTRUCTORS ....................................................... 7 Chapter 2. ............................................. .................. .......... . . ... . ... ......... ............ . , .. 15 General investigation technique ......... ..... ................ ........ . .......... .. ... .. .... . . . . . . . . .... . 15 Chapter 3. ......................................... .............. .... ....... ... .............. ...... .... .. . . . . ...... 2 1 , , Process characteristics and features of technical materials damaging by microorganisms under operation conditions.. .. . . . .. . . . . . . . . . . . . . .. . . .. .. . . . . . . . . . . . . . . . . . . . . . 2 1 3.1. CHARACTERISTICS AND DETERMINATION METHODS OF THE INTERACTION BETWEEN MICROORGANISMS-DESTRUCTORS AND MATERIALS ...... .............. ...................... . ..................... ....... ....... . . . . ........ . . . . . . 2 1 , 3.2. DAMAGES OF MATERIALS OF TECHNICAL ARTICLES INDUCED BY MICROORGANISMS ....... .......... . ... ....... . . .... ....... .............. ,. 32 CONCLUSION.. . . . .. . . . . . . . . . . . . .. . . . . . . . .. .. . . . . .. . . . . . . . .. . . . . . . . . .. .. . . . . . . .. . . .. . . . . . . . . . . .. . . . . . . . . . 43 , , Chapter 4. ........................................................................................................... 45 Adhesive interaction between microorganisms-destructors and materials ........ 45 4.1. QUANTITATIVE DESCRIPTION AND PARAMETERS OF THE PROCESS .... . . .... . .. .. . . . . . . . . . . . . . .. . . . . . . . . .. .. . .. . .. . .. . . .. .. . . .. . . . . . . . . . . . . . . . . . . . . .. . .. . . .. . . . . . . .. . . . . 45 4.2. DEPENDENCE OF ADHESION ON PROPERTIES OF MATERIAL, SPORES OF MICROSCOPIC FUNGI AND TEMPERATURE-HUMIDITY CONDITIONS OF THE SURROUNDINGS. ............................................... 63 CONCLUSION .............................................................................................. 75 Chapter 5 ............................................................................................................ 77 Growth of microorganisms-destructors on materials ....... . . . ...... ... .... ........ . .... ... . . 77 5.1. QUANTITATIVE DESCRIPTION AND INDICES OF THE PROCESS .................................. 77 I.................................................................................... 5.2. DEPENDENCE OF MICROBIOLOGICAL GROWTH ON PROPERTIES OF MATERIAL, MICROORGANISM AND TEMPERATURE-HUMIDITY CONDITIONS OF THE ENVIRONMENT ....................................................................................................................... 84 vi S.A. Semenov. K.Z. Gumargalieva. G.E. Zaikov CONCLUSION ............................................................................................ 100 Chapter 6 .......................................................................................................... 103 Material properties variation under the action of microorganisms ..................1 03 6.1. CHANGES IN MATERIAL PROPERTIES INDUCED BY PHYSICAL PROCESSES ............................................................................................... 103 6.1.1. Adsorption of microscopic fungus metabolites on the surface of polymeric materials.,. ............................................................................... 104 6.1.2. Sorption of microorganism metabolites in the polymer volume ... 116 6.1.3. Plasticizer desorption from PVC-plasticate ................................... 128 6.1.4. Biomass contamination of fuels and lubricants ............................. 136 6.2. CHANGES IN MATERIAL PROPERTIES INDUCED BY CHEMICAL PROCESSES ............................................................................................... 136 6.2.1. Chemical degradation of polymeric materials induced by metabolites of microscopic fungi ................................................................................ 137 6.2.2. Electrochemical corrosion of St . 3 steel and D-16 aluminum alloy in contact with microorganisms ................................................................... 142 CONCLUSION ............................................................................................ 147 Chapter 7 .......................................................................................................... 149 Protection of materials and technical facilities against microbiological damage ......................................................................................................................... 149 7.1. SYSTEM APPROACH TO RAISING MICROBIOLOGICAL RESISTANCE OF MATERIALS AND ARTICLES . INVESTIGATION TECHNIQUES FOR STUDYING MICROBIOLOGICAL RESISTANCE OF materials and efficiency of protection facilities ..................................... 149 7.2. MATHEMATICAL MODELING AND PROGNOSIS OF MICROBIOLOGICAL DAMAGING OF MATERIALS ........................... 154 7.2.1, Extrapolation of the information about the process ....................... 155 7.2.2. Mathematical modeling of the process .......................................... 160 7.3. METHODS AND FACILITIES FOR PROTECTION OF ARTICLES AGAINST MICROBIOLOGICAL DAMAGES ......................................... 165 CONCLUSION ............................................................................................ 171 Appendix 1. ...................................................................................................... 175 The effect of various factors on damaging of polymeric materials by microorganisms ................................................................................................ 175 TEMPERATURE AND AIR HUMIDITY .................................................. 177 THE SPECIES COMPOSITION AND ACTIVITY OF MICROORGANISMS-DESTRUCTORS ................................................... 177 AGING OF POLYMERIC MATERIALS .................................................. 181 POLLUTION COMPOSITION ................................................................... 185 THE EFFECT OF TECHNOGENIC MAGNETIC FIELDS ...................... 187 Appendix 2 ....................................................................................................... 193 .. . Biodegradation and durability vii Kinetics of radial growth of Aspergillus colonies at different temperatures ... 193 Appendix 3. .... .. . . . . . . . .. . . . .. . . ... .... . . . . . .. . . ... .... .. . . .. . .. .. .. . . .. . . . . . . .. . . . . . . . . .. .. . . . ... 197 , ,, , , , , , , , , , , , Kinetics of acids excretion in medium by mycelial micromycetes colonies ... 197 References ........................................................................................................ 205 PREFACE In recent decades, drastic progress in development of machinery and its wide spreading all over the world have put forward many serious problems before people operating machines and mechanisms. One of them, arisen in the middle of the previous century, was that machines and devices produced in developed countries became disabled rapidly, when appeared under unusual conditions. These unusual conditions were high humidity, temperature and other climatic conditions typical of subtropical, tropical and equatorial zones of the Globe, where the machinery was mainly exported (Korea, Laos, Vietnam, Angola, etc.). That was the time, when the scientists have recognized that not only metals, wood and fabrics, but organic materials (polymers, rubbers, oils and fuels) are also subject to aggressive impact in hot and humid climate conditions. However, it has been found that not combinations of temperature and humidity are the most dangerous parameters, which destroy materials fasted than in the moderate climate. Now it is obvious that one of the main hazards to machinery is active growth of various microorganisms (bacteria, fungi, etc.) on them, which consume carbon-containing substances destroying the organics. The present monograph is devoted to this very problem. The data shown in the book have been collected during long years under the most aggressive climate conditions and have not been published yet. The main aim of these investigations was to find the way of stabilization and increase of durability (i.e. reduction of aging) of organic, polymeric and other materials impacted by microorganisms. The book is intended for serious investigators as a reference material, for students and postgraduates as a textbook, and for engineers working in the branches, in which materials are subject to active microbiological aging and destruction. The authors of the monograph would be thankfbl for any constructive questions and note concerning the problems indicated in the book and aspects associated with biodegradation of materials. Sergei A. Semenov, Klara Z. Gumargalieva - N.N. Semenov Institute of Chemical Physics, Russian Academy of Sciences Gennady E. Zaikov - N.M. Emanuel Institute of Biochemical Physics, Russian Academy of Sciences X S.A. Semenov, K.Z. Gumargalieva, G.E. Zaikov Introduction The reliability of technical articles is basically defined by their resistance to the environmental impacts, among which microorganisms represent the natural component (microscopic fungi, bacteria, yeast, etc.). Affecting the technical objects, microorganisms-destructors (biological factor, biological destructors) cause their damages (biological damage, microbiological damage): a change in structural and functional characteristics up to destruction. Biological destructors (biodestructors) are capable of rapid adaptation to various environmental conditions, materials (as the nutritious sources), and protection measures. Moreover, the initial resistance of materials to a biological factor (biofactor), built-in during production, can be abruptly reduced during operation. Therewith, almost all known materials are subject to biodamaging, the injury from which is estimated as 2 - 3% vol. of total industrial production. At the same time, the features and regularities of the biofactor impact are studied in much less degree than the influence of such non-biological factors as temperature, mechanical stress, light radiation, aggressive media, etc. on materials and articles. At the present time, the great attention of investigators is devoted to environmental and biological components of the problem of machinery biodamaging. The species composition, features and capability of microorganisms to occupy materials are studied, and selection of protection measures is usually camed out empirically. Despite the great amount of activities held in this direction, the means applied do not often provide a sufficient resistance of articles to the effect of microorganisms. In conditions of operation, failures and breakdowns of separate aggregates and systems of aircrafts, ships, motor vehicles and other technical articles and machinery are observed, caused by the microbiological damage of materials. Low protection efficiency is associated with insufficient level of investigation in the field of the material science aspects of damaging action of microorganisms. There are no quantitative data on the processes of machinery biodamaging under actual conditions of operation and scientifically proved ideas on the mechanism of such damages. There is illustrative information only, which is not often based on the experimental results. No reliable methods of diagnostics and forecasting are elaborated till present. The problem can be successfully solved by investigating the nature and kinetic regularities of the interaction between materials and biodestructors. These investigations will allow stipulation of scientific and methodological .. . Biodegradation and durability xi approaches to objective and reliable estimation and forecasting of the microbiological resistance of technical articles and machinery. They will also promote development of materials and structures resistant to biological damages (bioresistant materials), and efficient protection means and methods. The main goal of the monograph is development of theoretical notions about the mechanism of material damaging by microorganisms under operation conditions and compilation of recommendations to protection of technical articles and machinery. The basic tasks are the following: - Finding of kinetic regularities, analytical models and quantitative indices for stages of material biodamaging; - Study of influence of the material properties, features of a microorganism, temperature, humidity, and other factors on interaction between the material and biodestructor; - Compiling guidelines to determination and forecasting of biological resistance (bioresistance) of the materials, development of protection means and methods, and estimation of their efficiency. References 1. GOST 9.102-9 1. Un$ed system preventing corrosion and aging. Impact of biological factors on technical objects. Terms and de3nitions. Izd-vo standartov, 1989. (Rus) 2. Biodamaging. Textbook. Ed. Prof. V.D. Ilyichev, Moscow, Vyshchaya Shkola, 1987,352 p. (Rus) 3. Anisimov A.A. and Smirnov V.F., Biodamages in industry and their elimination, Gorkyi, GGU Edition, 1980, 82 p. (Rus) 4. Gerasimenko A.A. Machinery protection from biodamages, Moscow, Mashinostroenie, 1984, 11 1 p. (Rus) 5. Osnitskaya L.K., Miscrobiologia, 1946, vol. 15, Iss. 2, pp. 249 - 263. (Rus) 6. Flerov B.K., Biological damages to industrial materials and articles from them, In Coll.: Problems of Biological Damages and Overgrowths of Materials, Articles and Structures, 1972, Moscow, Nauka, pp. 1 - 10. (Rus) 7. Skryabina T.G. and Lazareva I.V., Bacterial infectiousness of diesel oils, Oil processing and petrochemistry (scientijk research achievements and progressive experience), 1994, No. 6, pp. 14 - 17. (Rus) 8. Lesdbetter E.R. and Foster J.R., Arch. Microbiol., 1960, vol. 35(2), pp. 104 - 134. 9. Iverson W.P., Microbiological corrosion, Gas, 1969, vol. 14(2), pp. 56 - 60. 10. Poglazova M.N. and Martsevitch I.N., Miscrobiologia, 1984, vol. 53, pp. 850 - 858. (Rus) 11. Foster J.W., J. Microbiol. A. Serol., 1962, vol. 28(3), pp. 242-287. 12. Rozanova E.P. and Kuznetsov S.I., Microflora of oil$elds, Moscow, Nauka, 1974, 198 p. (Rus) 13. Krynitsky G.A., Naval Research Rev., 1964, vol. 17(2), pp. 62-69. 14. Sidorenko L.P. and Dakhnovskaya V.I., Fungal corrosion of metal parts of various devices under marine tropical climate conditions. Biodamages. Thes. Proc. 2"d All-Union Conference on Biodamages, Gorky, GGU, 198 1, p. 96. (Rus) 15. Hill E.C. et al., J. Inst. Petrol., 1967, vol. 53, pp. 280 - 284. 16. Hitzmann D.O. and Linnard R.E., Con$ Petr. VII, Mexico, 1967, Symp., 36, pp. 33 - 35. 17. Iverson W.P., Microbial corrosion of iron, In: Microbial Iron Metabolism. A Comprehensive Treasure, New York, 1974, pp. 475 - 5 13.