Best Practices for Small to Medium Scale Tilapia Aquaculture i July 5, 2005 Sr. Álvaro Otárola Fallas Instituto Costarricense de Pesca y Acuicultura San Jose, Costa Rica Dear Sr. Otárola: Enclosed is our report entitled Best Practices for Small to Medium Scale Tilapia Aquaculture. It was written at Instituto Costarricense de Pesca y Aquaculture during the period January 13, 2005 through July 5, 2005. Preliminary work was completed in Worcester, Massachusetts, prior to our arrival in Costa Rica. Copies of this report are simultaneously being submitted to Prefessors Vernon-Gerstenfeld and Gerstenfeld for evaluation. Upon faculty review, the original copy of this report will be catalogued in the Gordon Library at Worcester Polytechnic Institute. We sincerely appreciate the time that you and Dr. Rolando Ramirez Villalobos have devoted to us. Sincerely, Megan Slonski Adam Broders Matt Douville ii Title Page Report submitted to: Professor Susan Vernon-Gerstenfeld and Professor Arthur Gerstenfeld Costa Rica, Project Center By Names: Signatures: Adam Broders Megan Slonski Matt Douville In Cooperation With Álvaro Otáro Fallas, Head of the Department of Aquaculture INCOPESCA, Department of Aquaculture BEST PRACTICES FOR SMALL TO MEDIUM SCALE TILAPIA AQUACULTURE Date:____________ This project report is submitted in partial fulfillment of the degree requirements of Worcester Polytechnic Institute. The views and opinions expressed herein are those of the authors and do not necessarily reflect the positions or opinions of INCOPESCA or Worcester Polytechnic Institute. This report is the product of an education program, and is intended to serve as partial documentation for the evaluation of academic achievement. The report should not be construed as a working document by the reader. iii ABSTRACT The goal of our project was to inform INCOPESCA of the condition of small and medium scale tilapia farms throughout Costa Rica and to identify the best practices for this type of production. We conducted twenty interviews at tilapia farms, where we identified the current practices in use and aspects of aquaculture in which the producers require assistance. Then we determined a set of best practices for this type of production and created a pamphlet containing three important topics. We also made recommendations to INCOPESCA designed to encourage the implementation of our findings. Our project aims to improve tilapia production, which will then support job creation and provide a protein-rich source of nutrition to many in need. i AUTHORSHIP PAGE This paper was written in entirety by all team members. Matt Douville, Adam Broders and Megan Slonski all made equal contributions. All of the sections can be construed as teamwork. ii ACKNOWLEDGEMENTS As we look back on the work we have just completed for our Interactive Qualifying Project, we realize that we are indebted to many people to their contribution to our project. We would like to start by thanking Professor Susan Vernon-Gerstenfeld and Professor Arthur Gerstenfeld for their constant guidance and numerous paper revisions and also for their support and encouragement through our preliminary work up until the completion of our project. We would like to extend our deepest gratitude to our liaison Sr. Álvaro Otárola Fallas, who dedicated invaluable time and whose insight provided us with information that was vital to the success of our project. We would also like to thank German Arce Cerdas. Not only for escorting us to numerous interviews but also for the kindness he showed us and for all that he taught us about tilapia aquaculture and about the Costa Rican culture. There are two other individuals from INCOPESCA that we would like to thank for their time, effort, and contribution to our project. Their names are Dr. Rolando Ramirez Villalobos and Gerardo Zamora Ovares. We would also like to extend our sincere gratitude to the twenty-one tilapia producers who donated their time and shared valuable information with us. The completion of our project would have been impossible without these kind people. While in the United States we interviewed Professor Michael Rice, a professor at The University of Rhode Island, and Mr. John Reid, president of Bioshelters, Inc. We would like to thank both of these individuals for their time, the information they provided to us, and the contacts they put us in touch with. Additionally, our team would like to thank Octavio Casavantes and Juan Pablo Quiros for giving us invaluable assistance with the translation of some of our documents and our presentation. Finally, we would like to thank our parents. Their love and support has contributed to our project in countless ways, and for this will be forever indebted to them. iii TABLE OF CONTENTS ABSTRACT....................................................................................................................i ACKNOWLEDGEMENTS............................................................................................iii EXECUTIVE SUMMARY...........................................................................................vii CHAPTER ONE: INTRODUCTION..............................................................................1 CHAPTER TWO: BACKGROUND INFORMATION...................................................4 HISTORY OF AQUACULTURE...............................................................................4 HISTORY OF TILAPIA AQUACULTURE...............................................................6 TYPES OF AQUACULTURE SYSTEMS..................................................................8 Water-Based...........................................................................................................8 Land-Based..........................................................................................................10 POPULATION CONTROL......................................................................................13 FEEDING.................................................................................................................14 FERTILIZATION.....................................................................................................18 Inorganic Fertilizers.............................................................................................19 Manuring..............................................................................................................20 WATER QUALITY AND ENVIRONMENTAL PARAMETERS............................21 Temperature.........................................................................................................21 Dissolved Oxygen................................................................................................22 Salinity and pH.....................................................................................................24 Ammonia.............................................................................................................25 Nitrite...................................................................................................................25 CHAPTER THREE: METHODOLOGY.......................................................................27 CHAPTER FOUR: FINDINGS, ANALYSIS AND BEST PRACTICES......................32 CURRENT PRACTICES AT SMALL TO MEDIUM FARMS............................32 COMMON PROBLEMS......................................................................................38 INNOVATIVE TECHNIQUES............................................................................43 REQUESTED INFORMATION..........................................................................46 CHAPTER FIVE: SOCIAL IMPLICATIONS..............................................................49 CHAPTER SIX: RECOMMENDATIONS....................................................................51 GLOSSARY.................................................................................................................53 APPENDIX A: MISSION AND ORGANIZATION OF INCOPESCA.........................54 BASIC INFORMATION..........................................................................................54 ORGANIZATIONAL STRUCTURE........................................................................54 MISSION..................................................................................................................55 APPENDIX B: INTERVIEW WITH PROFESSOR MICHAEL RICE..........................56 APPENDIX C: INTERVIEW AND TOUR WITH JOHN RIED, PRESIDENT OF BIOSHELTERS............................................................................................................57 INTERVIEW............................................................................................................57 TOUR.......................................................................................................................58 APPENDIX D: INTERVIEW QUESTIONNAIRE.......................................................60 APPENDIX E: EXAMPLE RECORD..........................................................................64 APPENDIX F: BEST PRACTICES..............................................................................65 Before Starting a Farm.........................................................................................65 Design of the tanks...............................................................................................66 iv Receiving Fingerlings...........................................................................................67 Management.........................................................................................................69 Stocking Density..................................................................................................69 Feeding................................................................................................................70 APPENDIX G: BEST PRACTICES MANUAL............................................................74 REFERENCES.............................................................................................................86 v TABLES Table 1: Feeding Chart for Tilapia. Note. From “Feeding techniques, Conditions on Two Different Tilapia Faros,” Robinson, Bob (n.d.), Retrieved March 27th, 2005, from http://aquasales.com/techinfo/feed.pdf...................................................................14 Table 2: Feeding Table from “Feeding Tilapia in Intensive Recirculating Systems”, Riche, M. & Gargling, D. (2003), Northern Central Regional Aquaculture Center. Retrieved March 24, 2005, from http://aquanic.org/publicat/usda_rac/efs/ncrac/ncrac114.pdf..................................15 Table 3: Feeding Results and Calculations....................................................................34 Table 4: Optimal Temperature Range for Two Species of Tilapia..................................65 Table 5: Fish per Cubic Meter for Given Changes Per Day............................................70 Table 6: Feeding Table..................................................................................................72 FIGURES Figure 1: Series and Parallel Tank Designs (2005)........................................................11 Figure 2: Interview Location Distribution......................................................................32 Figure 3: Concentrado...................................................................................................33 Figure 4: Temperature Distribution...............................................................................35 Figure 5: Distribution of Membership in Organizations................................................36 Figure 6: Fingerling Acquisition....................................................................................37 Figure 7: Fish Symptoms and Comparisons...................................................................39 Figure 8: Standard Tube Exit Located at the Bottom.....................................................41 Figure 9: Monje............................................................................................................41 Figure 10: Dissolved Oxygen Distribution.....................................................................42 Figure 11: Netting in Protection of Bird Attacks............................................................44 Figure 12: Water Filtration System at Proyecto Tilapia AMUCHI.................................46 Figure 13: Range of Requested Information..................................................................47 Figure 14: The organizational structure of INCOPESCA...............................................54 Figure 15: Proper way to Hold a Tilapia for Sexing.......................................................67 Figure 16: Female Genitalia..........................................................................................68 Figure 17: Male Genitalia..............................................................................................68 EQUATIONS Equation 1: Changes Per Day........................................................................................69 Equation 2: Total Number of Fish.................................................................................70 Equation 3: Average Fish Mass Equation......................................................................71 Equation 4: Mass of Food to Feed Fish Equation...........................................................72 vi EXECUTIVE SUMMARY The goal of our project was to inform INCOPESCA of the current condition of small and medium scale tilapia farms throughout Costa Rica, to identify the best practices for this type of production, and to find ways for INCOPESCA to relay our findings to the farmers. It was very important to achieve this goal because when problems arise in a tilapia farm they can have a very large impact on a farm’s production rate and ultimately the revenue that the producer will receive. In Costa Rica, a developing nation of nearly 4,000,000 inhabitants, about 3,600 people are dependant on the tilapia aquaculture industry. Many of these people own small farms that are located in rural areas where there are very few sources of income. In the past banana and coffee farms used to provide many jobs in these areas, but as world prices fell, some people became unable to make a living working in these industries. Many turned to tilapia aquaculture in hopes of increasing their income and improving the quality of life for themselves and their families. The implications of our project apply not only to Costa Rica but also to many other countries around the world. These include Thailand, the Philippines, and Honduras as well as many other countries located in tropical areas that are near the equator because of their similar climates and economic situations. We are aware that there is sufficient knowledge in available literature regarding the best practices for tilapia aquaculture. However, our project aimed to identify a set of best practices that are specific to small and medium scale production in the tropical country of Costa Rica where monetary resources and technology are limited. To accomplish this we initially conducted onsite interviews at twenty farms in the Atlantic vii
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