BEST Noah's Ark

32 Pages·2016·7.17 MB·English

ISSUE 98 FALL/WINTER 2016
US $3.00
The leading magazine for the portable sawmill industry
The Building of
Noah’s Ark
2016
business
BEST
contest
AWARD WINNERS
FEATURING:
Cook Woods
kamuela HardWoods
J & m logging
10
See all winners
woodmizer.com
FROM THE CEO
Dear Fellow Sawyers,
Welcome to the 98th edition of The Wood-Mizer Way EDITOR
Deanna Bunten
Magazine. This year, Wood-Mizer hosted our Business Best
Contest to recognize hardworking business owners that are ASSOCIATE EDITOR
profiting with their Wood-Mizer sawmills. The winning Chase Warner
317.808.0818 – [email protected]
businesses from the contest are featured in this magazine
edition. With my background in the commercial sawmilling ART DIRECTOR
industry, this business-inspired edition is always my favorite, Janine Axsom
Richard Vivers, CEO hearing from sawmillers throughout the world that are CONTRIBUTING WRITERS
Wood-Mizer LLC
making a living with their Wood-Mizer equipment. J ennifer Alger Jacob Mooney
Tony Kryzanowski Jack Petree
Paul MacDonald Chase Warner
This year’s Business Best Contest received the most entries to date which is a testament

to the growing number of Wood-Mizer sawmill operations that are successfully CONTRIBUTING
producing quality wood products for the marketplace. From the family in Oregon PHOTOGRAPHER & DESIGNER
Kim Tabor
producing unique large slab material to the young team in Hawaii supplying their
community with locally sourced lumber, these businesses and many others are LETTERS TO THE EDITOR
prospering in different markets and locations with one common thread – a Wood- Wood-Mizer welcomes your tips, stories, and
comments. Please understand, due to the high
Mizer sawmill. I’d like to take a moment to personally congratulate every Wood-Mizer volume of mail received, we may not be able to
respond personally to each letter. Submissions
sawmilling business, not just this year’s winners, that have built their operations with become the property of Wood-Mizer and may
be edited for publication.
the hard work and dedication we recognize and admire.
REPRINTS AND PERMISSIONS
In addition to the award-winning businesses, we are pleased to share with you a To order reprints of the magazine or request
permission to republish an article, call
Colorado sawmilling company that supplied building materials for the world’s largest 317.271.1542 or email [email protected].
freestanding timber frame structure. The re-creation of Noah’s Ark in Kentucky
CONTACT US
was constructed with material sawn on one of our smallest units - an LT15 sawmill.
8180 W. 10th Street • Indianapolis, IN 46214
The Ark project involved many dedicated people and I applaud the individuals and www.woodmizer.com
317.271.1542 • 800.553.0182
companies involved in the design and construction of this remarkable timber frame
structure. SUBSCRIPTION CHANGES
Chase Warner – [email protected]
My hope is that you will enjoy this issue and I encourage you to continue sharing your
successful operations with us. In closing, I wish you and your family a happy holiday
season filled with the joys and memories this season can bring. ON THE COVER:
The Ark Encounter is
the world’s largest
Wishing you all happy “Wood-Mizering”!
freestanding timber
frame structure.
God Bless,
Story on page 6.
Photo by
Jake Mooney
Richard
Wood-Mizer supports environmentally-friendly business
practices and sustainable forestry initiatives in the forest
and in its printed communications.
2 The Wood-Mizer Way Fall/Winter 2016
CONTENTS
HYDRAULIC SAWMILLS Departments
6
18 4 Wood-Mizer Newsbriefs
First Place
Kamuela Hardwoods 10 Blade Corner
20
16 Customer Service Corner
Second Place
Wenstob Timber and Xemex 17 Meet The Rep
Industries
29 Board Foot Clubs
22

6
Third Place (TIE)
30 Upcoming Events
The Building of Noah’s Ark
The Wood Cycle of Wisconsin
One of Wood-Mizer’s smallest
31 Wood-Mizer Locations
sawmills was used to cut 50% 23

of the timber for the world’s Third Place (TIE)
largest freestanding timber frame Knotthead Custom Sawing
structure— a Biblically-sized and Fabworx

reconstruction of Noah’s Ark.
12
11
2016 Business Best Contest
This year’s contest showcases ten
Wood-Mizer sawmill owners and
their award-winning businesses.

INDUSTRIAL SAWMILLS
12
First Place
Cook Woods
14
Second Place
Coomer & Sons Sawmill
15
Third Place
AA Farms, Inc.
MANUAL SAWMILLS
14
24
First Place
J & M Logging
26
Second Place
23
Montana Log Works
27
Third Place
Branch River Portable Sawmill
woodmizer.com 3
NEWSBRIEFS
NEW! WOOD-MIZER LOG SPLITTERS NY BRANCH MANAGER
DAVE SCOTT RETIRES
Long-time Wood-Mizer NY Branch
Manager Dave Scott has announced his
retirement from Wood-Mizer at the end
of 2016. We would like to recognize and
thank Dave for his 28 years of service
to not only Wood-Mizer but to everyone
he has influenced throughout the years.
The first and only branch manager
in New York,
Dave has grown
and supported
our Northeast
customers by
building an
Wood-Mizer log splitters are engineered for performance to provide you with the best
excellent service
available wood splitting equipment on the market. Offering three portable, heavy-
team from the
duty models, the Wood-Mizer FS300, FS350, and FS500 log splitters provide many
start of the
unique features for firewood producers looking to maximize efficiency and productivity.
branch in 1988.
Portability, bi-directional splitting and an efficient and ergonomic operator
It’s not unusual
location make Wood-Mizer log splitters a profitable investment for farm operations,
to hear about
small businesses, and commercial wood splitting companies. Features on our line of log
Dave spending
splitting equipment include:
his weekend
• Solid and rugged construction
sawing as he
• Back-Saving working height and log lift
has always lived
• Smart and efficient operator location Dave Scott
and breathed
• Rectangular firewood for easy stacking
Wood-Mizer orange. As he plans for
• Material is automatically moved and sorted
retirement we already know that part of
• Quick and easy setup
that next life chapter will include Wood-
• Completely portable
FS500 Mizer equipment, but Dave is most

looking forward to spending more time
Wood-Mizer log splitters are now available to order.Visit woodmizer.com/logsplitters or at home with his wife Linda, 9 children
woodmizer.ca/logsplitters for more information or to download the FREE Catalog. and 7 grandchildren. From all of us at
Wood-Mizer, thank you for your service
and friendship and we wish you a happy
NEW! TURBO 7 BI-METAL BLADE retirement! We welcome you to share your
good memories and well wishes with Dave
EXOTIC AND FROZEN HARDWOODS, YOU’VE MET YOUR MATCH. by phone, email, or on social media.
The unique and aggressive Turbo 7 blade profile is NOW AVAILABLE in our Bi-
Metal product line! Bi-Metal high-alloy material offers up to three times longer sawing
Wood-Mizer has announced that Jack
sharp life than carbon blades and is engineered for production sawing environments.
Beckwith, Customer Service Representative
When the Bi-Metal two-piece steel with a
at the NY Branch, will become the new
wire-welded, hardened tooth tip is paired
Wood-Mizer NY Branch Manager. “The
with a Turbo 7 degree profile, exotic and
Wood-Mizer team
frozen hardwood is no match.
and I look forward
Bi-Metal Turbo 7 blades are
to continuing Dave’s
available in .042" x 1.25" and
legacy of providing
.050" x 1.5" sizes at any length.
excellent support
Call 800.522.5750 to order
and dedication
(877.866.0667 in Canada).
to the Northeast
for many years to
Jack Beckwith come," said Jack.
said Jack.
JOIN THE CONVERSATION! LAMES À BANDE INDUSTRIELLES
Join more than 450,000 fans following Wood-Mizer on Social Media to stay in the loop on upcoming shows, amazing projects, and
inspiring stories from owners just like you! Follow Wood-Mizer and join the conversation on any of these Social Media Networks:
4 The Wood-Mizer Way Fall/Winter 2016
LETTER TO THE EDITOR
“Tom Pasternak, a well-respected
man of faith and tree expert went
to his sawmill to mill a large maple
tree. Tom was excited to find sap spiel FROZEN LOGS? NO SWEAT.
markings in the old maple tree for
use in a new post and beam maple
syrup building. The milling was going
according to plan when suddenly NEW! WINTER SAWING BLADE BOX
the blade hit metal. The eerie noise Tough winter weather is here, but that doesn’t mean you
of metal hitting metal while sparks have to put a freeze on sawing. Maintain a high-level
flickered and Tom instantly knew the of production and quality while sawing in cold weather
with Wood-Mizer’s NEW Winter Sawing Blade Box!
saw blade teeth were damaged.
Ideal for sawing tough frozen logs, this WOOD-MIZER
After appraising the situation the
EXCLUSIVE blade box includes:
mill appeared to be safe and it was time
to shut the mill down, dim the lights • 2 x DoubleHard 4°
• 2 x DoubleHard 7°
and head for the shower and bed.
• 2 x DoubleHard Turbo 7°
In the night watch, the sparks that • 2 x DoubleHard 9°
flew earlier had reared up and caught • 1 x RazorTip Stellite 10°
the wind of the air. The sparks were

THE WINTER SAWING BLADE BOX IS ONLY
smoldering in the sawdust and Tom
AVAILABLE IN .045" x 1 ¼" AT 158" LENGTH. Blade Box Available in US only.
had no clue the building was
800.522.5760 | woodmizer.com/blades
© 2016 Wood-Mizer LLC
Smoldering
sawdust.
smoldering while he rested. God
intervened. Jesus Christ is faithful
according to His Word. He is our
shield and buckler. Our very present
help in times of trouble. His sawmill
smoldered, but did not catch fire.
The following morning Tom
headed straight toward the sawmill
to take another look at the damaged
blade, but was shaken to discover the
smoldering sawdust. God protected
our sawmill, building and equipment
from the fire! Being very grateful, Tom
bowed his head to thank God for His Wood-Mizer’s VORTEX dust removal
protection and faithfulness.” blade will CLEAR THE DUST from your VORTEXTM BLADE INDUSTRY TEST
cut like no other blade on the market.
– Leta Pasternak This EXTREMELY UNIQUE profile has
generated EXTRAORDINARY results Dbouasrtd o/n 3g 2g
in HIGH PRODUCTION PALLET grams 0g
FACTORY TESTS. Patent pending &
NO measurable amount!
TdeRsAigDnE aMndA RreKsEulDts ,f othr iists b rlaedvoel’us taiobnilaitryy to 7SB/pla8ad"c eTinogo th I ndustry Favorite Blade #1 I ndustry Favorite Blade #2 WSAoWodD-UMSiTz eRrE NMEOWV AVLO RBTLEAXD E
leave only a trace amount of sawdust
will leave you spinning and FOREVER
CHANGE YOUR EXPECTATIONS of
what is an acceptable amount of sawdust
from a dust removal blade.. 800.522.5760 | woodmizer.com/blades
Canada: 877.866.0667 | woodmizer.ca
© 2016 Wood-Mizer LLC
Leta and Tom Pasternak
woodmizer.com 5
Noah’s Ark
The Building of
One of Wood-Mizer’s smallest sawmills was used to cut 50%
of the timber for the world’s largest freestanding timber frame
structure – a Biblically-sized reconstruction of Noah’s Ark.

T he Ark is one of the most considered the largest freestanding timber
By Jacob Mooney
iconic religious symbols in frame structure in the world with a total
the world. Flood legends of 3.1 million board feet of timber used
And God said to Noah, “Make exist everywhere people do, in its construction. A football field and
with more than 200 cultures a half long, the volume of the Ark is the
yourself an ark of gopher
around the world preserving some kind of equivalent of 500 standard semi-truck
wood - the length of the ark 300
flood or ark story. So when the founders of trailers and features three levels of exhibits
cubits, its breadth 50 cubits, The Ark Encounter were considering their with a 600-seat restaurant being prepped
and its height 30 cubits. Make next big project, the Ark was at the top of for the top deck. The Ark’s maximum
the list. capacity is 10,000 people, however
it with lower, second, and third
The inspiration for the project began organizers plan to limit it to 3,000 inside
decks. For behold, I will bring with the founder’s desire to create a at any one time.
a flood of waters upon the family-friendly attraction that would
encourage people to reconsider the Bible’s THE DESIGN
earth... Noah did this; he did
relevance in our day and age. The now The vision originated with Ken Ham,
all that God commanded him.” completed reconstruction of Noah’s Ark president of Answers in Genesis, and
Excerpts from Genesis 6, ESV in Williamstown, Kentucky took just Patrick Marsh - a world-renowned art
over one year and a half to build and is director whose designs include the Jaws
6 The Wood-Mizer Way Fall/Winter 2016
Noah’s Ark
The Building of
Developed by missionary philanthropist John Enright,
Bee Sweet Honey, a co-op style honey initiative, is taking
off in Zambia, and improving lives for the 10,000
individuals already involved.
and King Kong attractions at Universal on the distance from the elbow to the tip factory bursts with the latest technologies
Studios in Florida, among other high of the longest finger, various cubit lengths in timber frame equipment that includes
profile projects around the world. The existed in the past. For the Ark project, an extended Wood-Mizer LT15 sawmill.
Ark project began on paper with the the Hebrew cubit length of 20.4 inches Keenan Tompkins, owner of
combination of Patrick Marsh’s vision was used – making the overall size of the Colorado Timberframe, received a text
and the building and architectural Ark itself 510 feet long, 50 feet tall, and message from one of his employees that
expertise from the Indiana-based Troyer 85 feet wide. said, “If we have the largest timber frame
Group that had built the American manufacturing facility in North America,
Countryside Farmers Market in Elkhart, SUPPLYING THE TIMBER why aren’t we cutting the largest timber
Indiana- the largest wood-pegged barn in One of the biggest challenges facing frame?” Keenan did some research and
the country. LeRoy Troyer of the Troyer the project was the question of who was contacted The Troyer Group. The timing
Group spearheaded the architectural plan going to be able to supply all the wood could not have been more perfect with
for The Ark Encounter and recruited in the quantities and sizes required. Enter the Ark design nearing completion and
Amish builders from previous projects to Colorado Timberframe, a company just the Troyer Group actively looking for a
head up the heavy timber framing and outside of Denver that claims to have company to provide the required timber.
carpentry work for the Ark. “the largest and most technologically “They were still trying to figure out if
The very first design question was a advanced timber frame manufacturing one company could actually handle the
simple one – how long is a cubit? Based facility in North America.” Their massive volume of the project,” said Keenan. “We
woodmizer.com 7
told them we had the capability of doing
the entire project. We’re the only company
that can do the sizes of the timbers that
they had, and actually fabricate all the
timbers.”
SAWING THE MATERIAL
Colorado Timberframe was awarded
the contract and immediately got to work.
With 1.5 million board feet of heavy
timbers required for the construction of the
timber frame itself, each individual timber
element needed to be sized precisely. WOOD-MIZER SAWMILLS AT THE ARK In addition to the LT15 sawmill from
Highly accurate joints and holes needed to Colorado Timberframe, at least two other Wood-Mizer sawmills were involved in the
Ark project. An LT70 was used to cut the first beams used in the inaugural “Peg and
be cut into each timber so the whole frame
Beam” ceremony for the project commencement. An LT40 was also used on-site during
could be assembled on schedule. “We had
the final months of the project to produce bench material and additional finishing
to add staff, because we ended up running items that could be processed from leftover timber.
three shifts and working 24 hours a day,
6 days a week for about a year,” Keenan
recalls. “The crew consisted of 25 guys in of the timber had to be resized before it was essential part of the process,” said Keenan.
the shop for about a year – hand cutters, milled on the CNC machine. So that’s where “It was both the resizing of the timbers
machine operators, and yard guys. That we really worked the Wood-Mizer for a year. for the Ark, and since the timbers for this
doesn’t count our install crew. We had About half of the Ark timber frame passed project were so huge, we had to custom-
another 10 guys that worked alongside the through the LT15.” make our own pallets. So all the pallets
Amish at the Ark site.” The LT15 is part of Wood-Mizer’s were made on the LT15 by ripping down
All of the square-cut timbers used inside entry level range of sawmills, often all the offcuts and waste material. You can
the Ark are douglas fir harvested and milled in purchased by woodworking hobbyists or imagine how many pallets were needed for
Oregon, Washington, and British Columbia. first time sawyers. However, due to the 1.5 million board feet of timber!”
“All in all, there were 120 semi-trailer loads ability to saw any length of timber with Standard Wood-Mizer DoubleHard
of timber,” said Keenan. “We brought in unlimited bed extensions, the LT15 is 4 degree and 10 degree blades were used
all this rough-sawn, squared timber and also used by companies like Colorado throughout the project, however, the
the engineering plans had very specific size Timberframe for strictly commercial blades were customized to achieve the
requirements for the final timber sizes. Half purposes. “The LT15 sawmill was an rustic surface finish the Ark planners were
Massive reclaimed spruce and Douglas fir logs line the center of the Ark.
8 The Wood-Mizer Way Fall/Winter 2016
could not have done it without him,” said
Keenan. “I personally believe that he’s the
best timber framer in the country.”
THE CONSTRUCTION
1,200 miles east of Colorado
Timberframe’s facility, excavation at the
Ark site began inAugust 2014 in Kentucky
with 500,000 yards of dirt removed to
clear the area for the Ark. Foundation
work began in February 2015 and the “Ark
raising” began in June 2015.
The Ark plan called for the timber
structure to be set 12 feet off the ground on
102 concrete pillars. As the timber arrived
in Kentucky, construction began on the
The Colorado Timberframe team responsible for delivering the largest freestanding
massive timber frame structure itself. Like
timber frame in the world.
any other timber frame structure, the Ark
frame was divided up into a series of 2D
looking for on the beams. “They wanted schedule, working on the project for just sections called “bents”. As each “slice”
the wood to have a rustic character to look over a year, in addition to continuing or bent is assembled and put into place,
like rough-sawn timbers,” shared Keenan. to build custom timber frame homes then the 3D structure begins to grow. Bent
“We had to modify the blade to get the and structures for other clients.” They assembly was done on the ground using
same rough sawn finish that you would get did some pretty incredible things with raised wooden platforms to keep all the
from a mill.” wood before the invention of steel and various timber elements aligned as they
concrete,” Keenan reflects. “So it’s kind were joined like a giant puzzle.
FURTHER PREPARATIONS of going back to incorporating and using The first bent weighed 25,000 pounds
Once the beams were the correct that, but applying it in a modern context.” and took two weeks to assemble and put
size, the machining process would begin – into place. Two smaller cranes lifted it
notches, holes and more would be bored upright and then a large crane lifted the
into each beam with maximum precision, CONSTRUCTION FACTS: bent into place on the concrete pillars. As
thanks to Colorado Timberframe’s new • Ark weight – 31,600,000 pounds the Amish construction crew got faster
CNC machine. “The timber would (15,600 tons) with each bent, by the end of the project,
go through the K2I Hundegger CNC • The fire exits are rated to handle bents were being assembled and installed
Massive reclaimed spruce and Douglas fir logs line the center of the Ark. machine. We have a four foot wide track, up to 10,000 people. at the rate of two per week. As the project
so it can do beams four foot wide to up to neared completion, Orie Lehman, one
• 5,000 sheets of drawings of every
20 inches tall, and 60 feet long. We got that aspect of the structure of the Amish carpenters that oversaw the
machine for large commercial projects. timber framing set up his Wood-Mizer
• Parking lot holds up to 4,000 cars
It does all the traditional timber frame LT40 sawmill at the Ark site in order to cut
connections - mortise and tenon joints, as • A 600-seat restaurant is under all the timber needed for the hundreds of
construction on the roof deck
well as drillings and slot cuts, and any kind benches placed inside and outside the Ark.
of recesses or notches that the timbers need • 15,150 sheets of plywood
to accommodate either wood connections • 290,000 board feet of bamboo VISITING THE ARK
or steel plates.” flooring The Ark Encounter is now open to the
But not all the timber needed to be general public and reports that more than
• 67,467 drilled holes in beams
squared-up. The Ark design plan called for 300,000 people have visited within the first
• 95 tons of steel plates and
66 massive lodge pole logs running from two months. Next to the Ark Encounter is
connectors
the bottom floor to the top of the Ark – a petting zoo and a massive zipline course,
55 feet long. A significant number of the • 3.1 million board feet of timber but these attractions are just the beginning
used for the structure
logs used for the columns were standing for what they have planned for the future.
dead engelmann spruce from Utah. “We • 5,435 heavy timber beams The Ark Encounter has been referred to
made a deliberate and concentrated effort • 300,000 screws as the 8th wonder of the world and required
to incorporate as many reclaimed logs as hundreds of people directly working
• 50,000 pegs and bolts
possible,” shared Keenan. “The spruce together towards a common goal – crafting
logs were standing dead, and responsibly the largest freestanding timber frame
harvested.” Colorado Timberframe built Keenan shared that even though structure in the world. With the necessary
a special jig in order to rotate the massive The Ark Encounter was a huge project, skillset, equipment, and dedication from
lodge pole logs and cut all the needed the key to being successful was project companies such as Colorado Timberframe
joinery, which was done by hand and took management, organization and scheduling and the Troyer Group, the breath-taking
their team of six men two full days to to ensure the company didn’t get Ark Encounter project can now be enjoyed
complete one log. overwhelmed with the magnitude of the by visitors coming from around the world.
Miraculously, Colorado Timberframe project. “Henning Mund, our German For more information visit www.arkencounter.com
delivered the timber requirements on master timber framer and my partner –we and www.coloradotimberframe.com
woodmizer.com 9
BLADE CORNER
HOW TO FOLD AND UNFOLD BLADES
Coiling and uncoiling bandsaw blades needs to be done correctly. Here is a quick, step-by-step
guide to proper blade folding. ALWAYS REMEMBER to wear gloves and eye protection when
BBLBALLADADEDE FE FO FOLODLLDIDNIINGNG GG G UGUIUDIIDEDEE
handling blades in addition to keeping others at a safe distance when coiling or moving blades.
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4. 4 .4. 5. 5 .5. LEARN HOW TO COIL BLADES
BWY WWAAWRATCNARHRININNNIGGNI N!TGHG!E! VIDEO
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10 The Wood-Mizer Way Fall/Winter 2016