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Basic Welding for Farm and Ranch: Essential Tools and Techniques for Repairing and Fabricating Farm Equipment PDF

257 Pages·2019·67.474 MB·English
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BASIC WELDING FARM FOR AND RANCH 622878BasicWelding_FinalCirc.indd 1 11/21/18 10:59 AM Essential Tools and Techniques for Repairing and Fabricating Farm Equipment WILLIAM GALVERY EDITED BY MICHAEL MARTINDELL 622878BasicWelding_FinalCirc.indd 2 11/21/18 10:59 AM BASIC WELDING FARM FOR AND RANCH Essential Tools and Techniques for Repairing and Fabricating Farm Equipment WILLIAM GALVERY EDITED BY MICHAEL MARTINDELL ß Storey Publishing 622878BasicWelding_FinalCirc.indd 3 11/21/18 10:59 AM The mission of Storey Publishing is to serve our customers by publishing practical information that encourages personal independence in harmony with the environment. EDITED BY Michael Martindell, Brett McLeod, Text © 2019 Storey Publishing, LLC, with the excep- and Carleen Madigan tion of some material that previously appeared in The Art of Welding by William Galvery, © 2014 Industrial ART DIRECTION BY Carolyn Eckert Press, Inc. BOOK DESIGN BY Carolyn Eckert and Erin Dawson INDEXED BY Christine R. Lindemer, Boston Road All rights reserved. No part of this book may be repro- Communications duced without written permission from the publisher, except by a reviewer who may quote brief passages or reproduce illustrations in a review with appropriate COVER AND INTERIOR PHOTOGRAPHY BY © Erika Bailey credits; nor may any part of this book be reproduced, stored in a retrieval system, or transmitted in any form ADDITIONAL INTERIOR PHOTOGRAPHY BY © Andriy or by any means — electronic, mechanical, photo- Dovzhykov/123RF.com, 67; © arhendrix/ copying, recording, or other — without written per- iStockphoto.com, 22; © AssemblyStudio/ mission from the publisher. iStockphoto.com, 37 bottom right; © bjunda/ The information in this book is true and complete iStockphoto.com, 44 bottom left; © Brett to the best of our knowledge. All recommendations McLeod, 129 bottom; © bucky_za/iStockphoto are made without guarantee on the part of the author .com, 163 bottom; © dlerick/iStockphoto.com, or Storey Publishing. The author and publisher dis- 57; © GregorBister/iStockphoto.com, 37 top claim any liability in connection with the use of this left; Courtesy of Hobart Welding Products, 38 information. bottom, 61, 64, 65 right, 83, 95 right, 100 right, Storey books are available for special premium 103, 137 bottom, 140 left; © Kameleon007/ and promotional uses and for customized editions. iStockphoto.com, 52; © kbwills/iStockphoto For further information, please call 800-793-9396. .com, 168; Courtesy of Lincoln Electric, 53 top left, 100 left, 154; Mars Vilaubi, 14, 58 right, 133, Storey Publishing 136, 169; Courtesy of Miller Electric, 40 top 210 MASS MoCA Way right, 135 bottom; © MortonPhotographic/Getty North Adams, MA 01247 Images, 68 left; © okeyphotos/iStockphoto.com, storey.com 206 left; © SafakOguz/iStockphoto.com, 206 right; © SocjosensPG/iStockphoto.com, 72; Printed in China by Printplus Ltd. © TECHDESIGNWORK/iStockphoto.com, 44 top 10 9 8 7 6 5 4 3 2 1 right; © Thurtell/iStockphoto.com, 44 bottom right; © TUM2282/Shutterstock.com, 40 top left; © undefined undefined/iStockphoto.com, 44 top Library of Congress Cataloging-in-Publication Data left; Courtesy of West Coast Customs, 20, 39 top Names: Galvery, William L., Jr., author. | Martindell, right, 73, 115, 137 top, 141, 143, 150–151, 171–172, Michael, editor. 175, 178 Title: Basic welding for farm and ranch : essential tools and techniques for repairing and fabricating ILLUSTRATIONS BY Ilona Sherratt, adapted from The farm equipment / by William Galvery ; edited by Art of Welding, © 2014 Industrial Press, Inc. Michael Martindell. Description: North Adams, MA : Storey Publishing, 2019. | Includes index. Take proper safety precautions before Identifiers: LCCN 2018042285 (print) | LCCN using potentially dangerous tools and 2018047105 (ebook) | ISBN 9781612128795 (ebook) equipment or undertaking potentially | ISBN 9781612128788 (pbk. : alk. paper) dangerous activities. Be alert and vigilant Subjects: LCSH: Welding. | Farm equipment— while operating heavy machinery. Maintenance and repair. Classification: LCC TS227 (ebook) | LCC TS227 .G2324 2019 (print) | DDC 671.5/2—dc23 LC record available at https://lccn.loc. gov/2018042285 622878BasicWelding_FinalCirc.indd 4 11/21/18 10:59 AM 622878BasicWelding_FinalCirc.indd 5 11/21/18 10:59 AM CONTENTS Introduction 9 1 6 Wire-Feed Welding Processes: An Overview of Welding MIG Welding and Flux-Cored Processes 10 Arc Welding 130 7 2 General Tools, Brazing and Materials, and Safety Soldering 158 Equipment 34 3 8 Oxyacetylene Welding Tasks Welding 56 and Tips 182 4 Glossary 232 Oxyacetylene Cutting 78 Metric Conversions 247 Index 248 5 Shielded Metal Arc Welding A.K.A. Arc Welding or Stick Welding 94 622878BasicWelding_FinalCirc.indd 6 11/21/18 10:59 AM 622878BasicWelding_FinalCirc.indd 7 11/21/18 10:59 AM 622878BasicWelding_FinalCirc.indd 8 11/21/18 10:59 AM INTRO- DUCTION The term welding can conjure up some dramatic imagery, like workers clad in leather and dark faceshields producing a shower of sparks from red hot metal. To those not immersed in the industry, dealing with flames and electric arcs that pro- duce temperatures hot enough to melt steel may seem daunting and hazardous, something left to the skilled professionals. Welding, however, has become a useful, do-it-yourself tool for homeown- ers, farmers, ranchers, car hobbyists, artists, and anyone else with a need to join metal. Basic Welding for Farm and Ranch is geared toward anyone who wants to learn the basics of welding for their own uses. In this book you will find the necessary information on how to safely set up and use the right equipment for oxyacety- lene welding, stick welding (sometimes referred to as arc welding), MIG, and flux-cored welding. We will cover each type of welding’s own unique char- acteristics, applications, and specialized tools. Knowing how to weld opens up unlimited opportu- nities for your own repairs and custom fabrication around the home, farm, or ranch. Besides weld- ing, we will also cover the oxyacetylene cutting process, brazing and soldering, and safety pre- cautions. Throughout the book, we offer useful welding tips and do-it-yourself home projects. 9 622878BasicWelding_FinalCirc.indd 9 11/21/18 10:59 AM

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