Automotive Technology (Part 2)

841 Pages·80.277 MB·English

by  Halderman J.D.

CHAPTER QUIZ
1. Technician A says that a pickup coil (pulse generator) can be 6. A coil is being tested using current ramping. The waveform
tested with an ohmmeter. Technician B says that ignition coils should ______________ .
can be tested with an ohmmeter. Which technician is correct? a. Slope downward
a. Technician A only c. Both Technicians A and B b. Slope upward
b. Technician B only d. Neither Technician A nor B c. Remain flat
d. Start off flat then slope upward
2. Technician A says that a defective spark plug wire can cause
an engine misfire. Technician B says that a defective spark plug 7. Camshaft variation as displayed on a scan tool on an en-
can cause an engine misfire. Which technician is correct? gine with a distributor-mounted CMP sensor should be
a. Technician A only (cid:2) ______________ degrees.
b. Technician B only a. 10 c. 2
c. Both Technicians A and B b. 5 d. None of the above
d. Neither Technician A nor B
8. The spark plug threads in the cylinder head should be cleaned
3. A spark tester should be used to check for spark because using a(n) ______________ before installing new plugs.
______________ . a. Wire brush c. Old toothbrush
a. A spark tester requires at least 25,000 volts to fire b. Tap d. Thread chaser
b. It is connected to the CKP sensor to check its output
9. Two technicians are discussing a no-start condition. During
c. It can detect a cracked spark plug
cranking, a magnet held over the coil moves and the engine
d. It can detect the gap of the spark plugs
backfires at times. Technician A says that a bad pickup coil or
4. Typical primary coil resistance specifications usually range CKP sensor is the most likely cause. Technician B says that an
from ______________ ohms. open coil primary is the most likely cause. Which technician is
a. 100 to 450 c . 0.5 to 3 correct?
b. 500 to 1,500 d. 6,000 to 30,000 a. Technician A only c. Both Technicians A and B
b. Technician B only d. Neither Technician A nor B
5. Typical secondary coil resistance specifications usually range
from ______________ ohms. 10. Which sensor produces a digital signal?
a. 100 to 450 c. 1 to 3 a. Magnetic sensor c. Pickup coil
b. 500 to 1,500 d. 6,000 to 30,000 b. Hall-effect sensor d . B oth b and c

chapter COMPUTER
71 FUNDAMENTALS
OBJECTIVES: After studying C hapter 7 1 , the reader will be able to: • Prepare for ASE Electrical/Electronic Systems (A6) certification
test content area “A” (General Electrical/Electronic Systems Diagnosis). • Explain the purpose and function of onboard computers. • List
the various parts of an automotive computer. • List input sensors. • List output devices (actuators) controlled by the computer.
KEY TERMS: Actuator 814 • Analog-to-digital (AD) converter 813 • Baud rate 815 • Binary system 816 • Clock generator 815
• Controller 812 • CPU 814 • Digital computer 814 • Duty cycle 817 • E 2 PROM 813 • ECA 812 • ECM 8 12 • ECU 812
• EEPROM 813 • Engine mapping 814 • Input 813 • Input conditioning 8 13 • KAM 814 • Nonvolatile RAM 814 • Output
drivers 816 • Powertrain control module (PCM) 812 • PROM 8 13 • PWM 817 • RAM 814 • ROM 813 • SAE 812
systems. The onboard automotive computer has many names. It
COMPUTER FUNDAMENTALS
may be called an e lectronic control unit (ECU), electronic control
module (ECM), electronic control assembly (ECA), or a controller,
depending on the manufacturer and the computer application. The
P URPOSE AND FUNCTION Modern automotive control sys- Society of Automotive Engineers (SAE) bulletin J1930 standardizes
tems consist of a network of electronic sensors, actuators, and com- the name as a powertrain control module (PCM). The PCM coordi-
puter modules designed to regulate the powertrain and vehicle support nates engine and transmission operation, processes data, maintains
812
CHAPTER 71
B(cid:2) REFERENCE
STORAGE
VOLTAGE
COMPUTER
PROGRAMS AND MOVABLE (TYPICALLY 5 VOLTS)
MEMORY
CONTACT
INPUT OUTPUT
PROCESSING
FROM TO VARIABLE RETURN
SENSORS CENTRAL ACTUATORS SIGNAL VOLTAGE
PROCESSING
UNIT (CPU) OR
MICROPROCESSOR
RESISTANCE
FIGURE 71–1 All computer systems perform four basic functions:
input, processing, storage, and output. GROUND
(0 VOLT)
communications, and makes the control decisions needed to keep FIGURE 71–2 A potentiometer uses a movable contact to vary
the vehicle operating. Not only is it capable of operating the engine resistance and send an analog voltage right to the PCM.
and transmission, but it is also able to perform the following:
(cid:3) Undergo self-tests (40% of the computing power is devoted SINEWAVE
to diagnosis)
(cid:3) Set and store diagnostic trouble codes (DTCs)
(cid:3) Communicate with the technician using a scan tool
VOLTAGE SIGNALS A utomotive computers use voltage to send
and receive information. Voltage is electrical pressure and does not
flow through circuits, but voltage can be used as a signal. A computer
converts input information or data into voltage signal combinations DIGITAL
that represent number combinations. A computer processes the in- CONVERSION
put voltage signals it receives by computing what they represent, and
then delivering the data in computed or processed form.
FIGURE 71–3 An AD converter changes analog (variable) voltage
signals into digital signals that the PCM can process.
COMPUTER FUNCTIONS
PROCESSING The term processing is used to describe how
input voltage signals received by a computer are handled through
B ASIC FUNCTIONS T he operation of every computer can be a series of electronic logic circuits maintained in its programmed
divided into four basic functions. (cid:2) SEE F IGURE 71–1 . instructions. These logic circuits change the input voltage signals,
or data, into output voltage signals or commands.
(cid:3) Input. Receives voltage signals from sensors
(cid:3) Processing. Performs mathematical calculations S TORAGE S torage is the place where the program instructions
(cid:3) Storage. Includes short-term and long-term memory for a computer are stored in electronic memory. Some programs
(cid:3) Output. C ontrols an output device by either turning it on or off may require that certain input data be stored for later reference or
future processing. In others, output commands may be delayed
or stored before they are transmitted to devices elsewhere in the
INPUT FUNCTIONS First, the computer receives a voltage sig-
system.
nal (input) from an input device. Input is a signal from a device that
Computers have two types of memory.
can be as simple as a button or a switch on an instrument panel, or
a sensor on an automotive engine. (cid:2) SEE FIGURE 71–2 for a typical 1. Permanent memory is called r ead-only memory (ROM) be-
cause the computer can only read the contents; it cannot
type of automotive sensor.
change the data stored in it. This data is retained even when
Vehicles use various mechanical, electrical, and magnetic
power to the computer is shut off. Part of the ROM is built into
sensors to measure factors such as vehicle speed, throttle position,
the computer, and the rest is located in an integrated circuit
engine RPM, air pressure, oxygen content of exhaust gas, airflow,
engine coolant temperature, and status of electrical circuits (on-off). (IC) chip called a programmable read-only memory (PROM)
or calibration assembly. Many chips are erasable, meaning that
Each sensor transmits its information in the form of voltage signals.
the program can be changed. These chips are called erasable
The computer receives these voltage signals, but before it can use
programmable read-only memory, or EPROM. Since the early
them, the signals must undergo a process called input condition-
1990s, most programmable memory has been electronically
ing. This process includes amplifying voltage signals that are too
erasable, meaning that the program in the chip can be repro-
small for the computer circuitry to handle. Input conditioners gener-
grammed by using a scan tool and the proper software. This
ally are located inside the computer, but a few sensors have their
computer reprogramming is usually called reflashing . These
own input conditioning circuitry.
chips are electrically erasable programmable read-only mem-
A digital computer changes the analog input signals (voltage) to
digital bits (b i nary digit s ) of information through an a nalog-to-digital ory, abbreviated E EPROM or E 2 PROM.
(AD) converter circuit. The binary digital number is used by the com- All vehicles equipped with onboard diagnosis second genera-
puter in its calculations or logic networks. (cid:2) SEE FIGURE 71–3 . tion, called OBD-II, are equipped with EEPROMs.
813
COMPUTER FUNDAMENTALS
2. Temporary memory is called r andom-access memory (RAM),
because the computer can write or store new data into it as
directed by the computer program, as well as read the data
RREESSIISSTTOORRSS
already in it. Automotive computers use two types of RAM
DDUUAALL IINNLLIINNEE PPIINN ((DDIIPP))
memory. CCHHIIPPSS CCAAPPAACCIITTOORRSS
(cid:3) Volatile RAM memory is lost whenever the ignition is
turned off. However, a type of volatile RAM called k eep-
alive memory (KAM) can be wired directly to battery
power. This prevents its data from being erased when
the ignition is turned off. One example of RAM and KAM
is the loss of station settings in a programmable radio
when the battery is disconnected. Because all the set-
tings are stored in RAM, they have to be reset when the
battery is reconnected. System trouble codes are com-
monly stored in RAM and can be erased by disconnect-
ing the battery.
FIGURE 71–4 Many electronic components are used to con-
(cid:3) Nonvolatile RAM memory can retain its information
struct a typical vehicle computer including chips, resistors, and
even when the battery is disconnected. One use for
capacitors.
this type of RAM is the storage of odometer informa-
tion in an electronic speedometer. The memory chip
retains the mileage accumulated by the vehicle. When
speedometer replacement is necessary, the odometer
chip is removed and installed in the new speedometer
unit. KAM is used primarily in conjunction with adaptive
strategies.
6500
OUTPUT FUNCTIONS A fter the computer has processed the G
40
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or mechanical output device that converts electrical energy into a O E
mechanical action, such as: TI 10 GIN
NI EN
G 0
(cid:3) Adjusting engine idle speed I 680
2 4 6 8
(cid:3) Operating fuel injectors
ENGINE LOAD
(cid:3) Ignition timing control
FIGURE 71–5 Typical engine map developed from testing and
(cid:3) Altering suspension height
used by the vehicle computer to provide the optimum ignition
timing for all engine speeds and load combinations.
C OMPUTER COMMUNICATION A typical vehicle can have
many computers, also called modules or controllers. Computers
also can communicate with, and control, each other through their
on and off in billionths of a second. It is called a d igital
output and input functions. This means that the output signal from
computer because it processes zeros and ones (digits) and
one computer system can be the input signal for another computer
needs to have any variable input signals, called analog in-
system through a data network. See Chapter 14 for details on net- puts, converted to digital form before it can function. (cid:2) SEE
work communications.
FIGURE 7 1–4 .
(cid:3) Computer memory. Other integrated circuit (IC) devices
store the computer operating program, system sensor input
data, and system actuator output data—information that is
DIGITAL COMPUTERS
necessary for CPU operation.
(cid:3) Computer programs. By operating a vehicle on a dynamom-
eter and manually adjusting the variable factors such as
PARTS OF A COMPUTER T he software consists of the pro- speed, load, and spark timing, it is possible to determine the
grams and logic functions stored in the computer’s circuitry. The optimum output settings for the best driveability, economy,
hardware is the mechanical and electronic parts of a computer. and emission control. This is called engine mapping. (cid:2) SEE
(cid:3) Central processing unit. The microprocessor is the c entral FIGURE 7 1–5 .
processing unit (CPU) of a computer. Because it performs Engine mapping creates a three-dimensional performance
the essential mathematical operations and logic decisions graph that applies to a given vehicle and powertrain combination.
that make up its processing function, the CPU can be con- Each combination is mapped in this manner to produce a PROM
sidered the brain of a computer. Some computers use more or EEPROM calibration. This allows an automaker to use one basic
than one microprocessor, called a coprocessor. The digital computer for all models.
computer can process thousands of digital signals per sec- Many older-vehicle computers used a single PROM that
ond because its circuits are able to switch voltage signals plugged into the computer.
814
CHAPTER 71
PCM
CRYSTAL OSCILLATOR
(CLOCK GENERATOR)
FIGURE 71–6 The clock generator produces a series of pulses FIGURE 71–7 This powertrain control module (PCM) is located
that are used by the microprocessor and other components to stay under the hood on this Chevrolet pickup truck.
in step with each other at a steady rate.
NOTE: If the computer needs to be replaced, the PROM or
calibration module must be removed from the defective unit
and installed in the replacement computer. Since the mid-
1990s, PCMs do not have removable calibration PROMs, and
must be programmed or flashed using a scan tool before
PCM
being put into service.
C LOCK RATES AND TIMING The microprocessor receives
sensor input voltage signals, processes them by using information
from other memory units, and then sends voltage signals to the
appropriate actuators. The microprocessor communicates by trans-
mitting long strings of 0s and 1s in a language called binary code;
but the microprocessor must have some way of knowing when one
signal ends and another begins. That is the job of a crystal oscillator
called a c lock generator. (cid:2) SEE FIGURE 7 1–6 .
The computer’s crystal oscillator generates a steady stream
of one-bit-long voltage pulses. Both the microprocessor and the
memories monitor the clock pulses while they are communicating.
Because they know how long each voltage pulse should be, they
FIGURE 71–8 This PCM on a Chrysler vehicle can only be seen
can distinguish between a 01 and a 0011. To complete the process,
by hoisting the vehicle, because it is located next to the radiator
the input and output circuits also watch the clock pulses.
and in the airflow to help keep it cool.
C OMPUTER SPEEDS Not all computers operate at the same
speed; some are faster than others. The speed at which a com- networks. The speed of data transmission is an important factor
puter operates is specified by the cycle time, or clock speed, both in system operation and in system troubleshooting.
required to perform certain measurements. Cycle time or clock
speed is measured in megahertz (4.7 MHz, 8 MHz, 15 MHz, CONTROL MODULE LOCATIONS T he computer hardware is
18 MHz, and 32 Hz, which is the clock speed of most vehicle all mounted on one or more circuit boards and installed in a metal
computers today). case to help shield it from electromagnetic interference (EMI). The
wiring harnesses that link the computer to sensors and actuators
B AUD RATE T he computer transmits bits of a serial data- connect to multipin connectors or edge connectors on the circuit
stream at precise intervals. The computer’s speed is called the boards.
baud rate, or bits per second. The term b aud was named after Onboard computers range from single-function units that con-
J. M. Emile Baudot (1845–1903), a French telegraph operator trol a single operation to multifunction units that manage all of the
who developed a five-bit-per-character code of telegraph. Just separate (but linked) electronic systems in the vehicle. They vary in
as mph helps in estimating the length of time required to travel a size from a small module to a notebook-size box. Most other engine
certain distance, the baud rate is useful in estimating how long a computers are installed in the passenger compartment either un-
given computer will need to transmit a specified amount of data to der the instrument panel or in a side kick panel where they can be
another computer. shielded from physical damage caused by temperature extremes,
Automotive computers have evolved from a baud rate of 160 dirt, and vibration, or interference by the high currents and voltages
used in the early 1980s to a baud rate as high as 500,000 for some of various underhood systems. (cid:2) SEE F IGURES 71–7 AND 71–8 .
815
COMPUTER FUNDAMENTALS
?
FREQUENTLY ASKED QUESTION COMPUTER OUTPUTS
What Is a Binary System?
In a digital computer the signals are simple high-low, OUTPUT CONTROLS A fter the computer has processed the
yes-no, on-off signals. The digital signal voltage is lim- input signals, it sends voltage signals or commands to other devices
ited to two voltage levels: high voltage and low voltage. in the system, as follows:
Since there is no stepped range of voltage or current in (cid:3) Operate actuators. An actuator is an electrical or mechanical
between, a digital binary signal is a “square wave.” The device that converts electrical energy into heat, light, or mo-
signal is called “digital” because the on and off signals tion to control engine idle speed, suspension height, ignition
are processed by the computer as the digits or numbers timing, and other output devices.
0 and 1. The number system containing only these two
(cid:3) Network communication. Computers also can communicate
digits is called the b inary system. Any number or letter
with another computer system through a network.
from any number system or language alphabet can be
A vehicle computer can do only two things.
translated into a combination of binary 0s and 1s for the
digital computer. A digital computer changes the analog 1. Turn a device on.
input signals (voltage) to digital bits (b i nary digi ts ) of infor- 2. Turn a device off.
mation through an analog-to-digital (AD) converter circuit.
Typical output devices include the following:
The binary digital number is used by the computer in its
calculations or logic networks. Output signals usually are (cid:3) Fuel injectors. The computer can vary the amount of time in
milliseconds the injectors are held open, thereby controlling
digital signals that turn system actuators on and off.
the amount of fuel supplied to the engine.
(cid:3) Blower motor control. Many blower motors are controlled by
the body computer by pulsing the current on and off to main-
COMPUTER tain the desired speed.
(cid:3) Transmission shifting. The computer provides a ground
INPUT SENSORS
to the shift solenoids and torque converter clutch (TCC)
solenoid. The operation of the automatic transmission/
transaxle is optimized based on vehicle sensor
The vehicle computer uses signals (voltage levels) from the follow-
information.
ing sensors.
(cid:3) Idle speed control. The computer can control the idle air
(cid:3) Engine speed (revolutions per minute, or RPM) sensor. control (IAC) or electronic throttle control (ETC) to maintain
This signal comes from the primary ignition signal in the engine idle speed and to provide an increased idle speed as
ignition control module (ICM) or directly from the crankshaft
needed.
position (CKP) sensor.
(cid:3) Evaporative emission control solenoids. The computer
(cid:3) Switches or buttons for accessory operation. Many acces- can control the flow of gasoline fumes from the charcoal
sories use control buttons that signal the body computer to
canister to the engine and seal off the system to perform a
turn on or off an accessory such as the windshield wiper or
fuel system leak detection test as part of the OBD-II system
heated seats.
requirements.
(cid:3) Manifold absolute pressure (MAP) sensor. This sensor Most outputs work electrically in one of three ways:
detects engine load by using a signal from a sensor that
1. Digital
measures the vacuum in the intake manifold.
2. Pulse-width modulated
(cid:3) Mass airflow (MAF) sensor. This sensor measures the mass
(weight and density) of the air flowing through the sensor and 3. Switched
entering the engine. Digital control is mostly used for computer communications
(cid:3) Engine coolant temperature (ECT) sensor. This sensor and involves voltage signals that are transmitted and received in
measures the temperature of the engine coolant. This is a packets.
sensor used for engine controls and for automatic Pulse-width control allows a device, such as a blower motor,
air-conditioning control operation. to be operated at variable speed by changing the amount of time
electrical power is supplied to the device.
(cid:3) Oxygen sensor (O2S). This sensor measures the oxygen in
A switched output is an output that is either on or off. In many
the exhaust stream. There are as many as four oxygen sen-
circuits, the PCM uses a relay to switch a device on or off, because
sors in some vehicles.
the relay is a low-current device that can switch to a higher cur-
(cid:3) Throttle position (TP) sensor. This sensor measures the throt- rent device. Most computer circuits cannot handle high amounts
tle opening and is used by the computer for engine control and
of current. By using a relay circuit, the PCM provides the output
the shift points of the automotive transmission/transaxle.
control to the relay, which in turn provides the output control to
(cid:3) Vehicle speed (VS) sensor. This sensor measures the vehicle the device.
speed using a sensor located at the output of the transmis- The relay coil, which the PCM controls, typically draws less
sion/transaxle or by monitoring sensors at the wheel speed than 0.5 ampere. The device that the relay controls may draw
sensors. This sensor is used by the speedometer, cruise 30 amperes or more. The PCM switches are actually transistors, and
control, and airbag systems. are often called o utput drivers. (cid:2) SEE FIGURE 71–9 .
816
CHAPTER 71
FUEL PUMP FUEL PUMP
12V
RELAY RELAY
B+
87 85 86 30
PCM
IC PCM
FUEL PUMP
FUEL 12V
CONTROL
PUMP M
MOTOR FUEL PUMP
MOTOR
B+
FIGURE 71–9 A typical output driver. In this case, the PCM ap-
RUN
plies voltage to the fuel pump relay coil to energize the fuel pump.
SIGNAL
FUEL PUMP
RELAY
FIGURE 71–11 A typical module-controlled high-side driver
(HSD) where the module itself supplies the electrical power to the
device. The logic circuit inside the module can detect circuit faults
B+
including continuity of the circuit and if there is a short-to-ground
in the circuit being controlled.
2. High-side drivers. T he high-side drivers (HSDs) control the
power side of the circuit. In these applications when the tran-
PCM
sistor is switched on, voltage is applied to the device. A ground
FUEL PUMP has been provided to the device so when the high-side driver
CONTROL switches, the device will be energized. In some applications,
FUEL PUMP high-side drivers are used instead of low-side drivers to provide
MOTOR better circuit protection. General Motors vehicles have used a
high-side driver to control the fuel pump relay instead of a low-
RUN side driver. In the event of an accident, should the circuit to the
SIGNAL fuel pump relay become grounded, a high-side driver would
cause a short circuit, which would cause the fuel pump relay
to de-energize. High-side drivers inside modules can detect
electrical faults such as a lack of continuity when the circuit is
FIGURE 71–10 A typical low-side driver (LSD) which uses a con- not energized. (cid:2) SEE FIGURE 7 1–11 .
trol module to control the ground side of the relay coil.
PULSE-WIDTH MODULATION P ulse-width modulation
O UTPUT DRIVERS There are two basic types of output drivers.
(PWM) is a method of controlling an output using a digital signal.
1. Low-side drivers. The low-side drivers (LSDs) are transistors Instead of just turning devices on or off, the computer can control
inside the computer that complete the ground path of relay
the amount of on-time. For example, a solenoid could be a PWM de-
coil. Ignition (key-on) voltage and battery voltage are supplied
vice. If, for example, a vacuum solenoid is controlled by a switched
to the relay. The ground side of the relay coil is connected to
driver, switching either on or off would mean that either full vacuum
the transistor inside the computer. In the example of a fuel
would flow through the solenoid or no vacuum would flow through
pump relay, when the transistor turns “on,” it will complete the
the solenoid. However, to control the amount of vacuum that flows
ground for the relay coil, and the relay will then complete the
through the solenoid, pulse-width modulation could be used.
power circuit between the battery power and the fuel pump. A
A PWM signal is a digital signal, usually 0 volt and 12 volts, which
relatively low current flows through the relay coil and transistor
is cycling at a fixed frequency. Varying the length of time that the
that is inside the computer. This causes the relay to switch and
signal is on provides a signal that can vary the on- and off-time of
provides the fuel pump with battery voltage. The majority of
an output. The ratio of on-time relative to the period of the cycle is
switched outputs have typically been low-side drivers. (cid:2) SEE referred to as d uty cycle. (cid:2) SEE FIGURE 71–12 .
FIGURE 7 1–10 . Depending on the frequency of the signal, which is usually
Low-side drivers can often perform a diagnostic circuit check fixed, this signal would turn the device on and off a fixed number of
by monitoring the voltage from the relay to check that the con- times per second. When, for example, the voltage is high (12 volts)
trol circuit for the relay is complete. A low-side driver, however, 90% of the time and low (0 volt) the other 10% of the time, the signal
cannot detect a short-to-ground. has a 90% duty cycle. In other words, if this signal were applied to
817
COMPUTER FUNDAMENTALS
"ON" TIME the vacuum solenoid, the solenoid would be on 90% of the time.
This would allow more vacuum to flow through the solenoid. The
"OFF" TIME
computer has the ability to vary this on- and off-time or pulse-width
modulation at any rate between 0% and 100%. A good example of
50%
pulse-width modulation is the cooling fan speed control. The speed
DUTY
V of the cooling fan is controlled by varying the amount of on-time that
O
ONE the battery voltage is applied to the cooling fan motor.
L
CYCLE
T (cid:3) 100% duty cycle: fan runs at full speed
A
G 75% (cid:3) 75% duty cycle: fan runs at 3/4 speed
E DUTY (cid:3) 50% duty cycle: fan runs at 1/2 speed
"OFF" TIME
(cid:3) 25% duty cycle: fan runs at 1/4 speed
"ON" TIME
The use of PWM, therefore, results in precise control of an out-
put device to achieve the amount of cooling needed and conserve
TIME
electrical energy compared to simply timing the cooling fan on high
FIGURE 71–12 Both the top and bottom pattern have the same
when needed. PWM may be used to control vacuum through a so-
frequency. However, the amount of on-time varies. Duty cycle
lenoid, the amount of purge of the evaporative purge solenoid, the
is the percentage of the time during a cycle that the signal is
speed of a fuel pump motor, control of a linear motor, or even the
turned on.
intensity of a light bulb.
REVIEW QUESTIONS
1. What part of the vehicle computer is considered to be the 3. What are the four input sensors?
brain?
4. What are the four output devices?
2. What is the difference between volatile and nonvolatile RAM?
CHAPTER QUIZ
1. What unit of electricity is used as a signal for a computer? 6. Which item is a computer input sensor?
a. Volt a. RPM
b. Ohm b. Throttle position
c. Ampere c. Engine coolant temperature
d. Watt d. All of the above
2. The four basic computer functions include _ _____________ . 7. Which item is a computer output device?
a. Writing, processing, printing, and remembering a. Fuel injector
b. Input, processing, storage, and output b. Transmission shift solenoid
c. Data gathering, processing, output, and evaluation c. Evaporative emission control solenoid
d. Sensing, calculating, actuating, and processing d. All of the above
3. All OBD-II vehicles use what type of read-only memory? 8. The SAE term for the vehicle computer is _ _____________ .
a. ROM a. PCM
b. PROM b. ECM
c. EPROM c. ECA
d. EEPROM d. Controller
4. The “brain” of the computer is the _ _____________ . 9. What two things can a vehicle computer actually perform (output)?
a. PROM a. Store and process information
b. RAM b. Turn something on or turn something off
c. CPU c. Calculate and vary temperature
d. AD converter d. Control fuel and timing only
5. Computer speed is measured in _ _____________ . 10. Analog signals from sensors are changed to digital signals for
a. Baud rate processing by the computer through which type of circuit?
b. Clock speed (Hz) a. Digital
c. Voltage b. Analog
d. Bytes c. Analog-to-digital converter
d. P ROM
818
CHAPTER 71
chapter TEMPERATURE
72 SENSORS
OBJECTIVES: After studying C hapter 7 2 , the reader will be able to: • Prepare for ASE Engine Performance (A8) certification
test content area “E” (Computerized Engine Controls Diagnosis and Repair). • Explain the purpose and function of the ECT and IAT
temperature sensors. • Describe how to test temperature sensors. • Discuss how automatic transmission fluid temperature sensor
values can affect transmission operation.
KEY TERMS: Cylinder head temperature (CHT) 826 • Engine coolant temperature (ECT) 819 • Engine fuel temperature
(EFT) 826 • Negative temperature coefficient (NTC) 819 • Throttle-body temperature (TBT) 8 24 • Transmission fluid
temperature (TFT) 825
ENGINE COOLANT
THERMOSTAT
HOUSING
TEMPERATURE SENSORS
ENGINE COOLANT
TEMPERATURE
SENSOR
P URPOSE AND FUNCTION Computer-equipped vehicles
use an engine coolant temperature (ECT) sensor. When the en-
gine is cold, the fuel mixture must be richer to prevent stalling and
engine stumble. When the engine is warm, the fuel mixture can be
UPPER RADIATOR HOSE
leaner to provide maximum fuel economy with the lowest possible
exhaust emissions. Because the computer controls spark timing
and fuel mixture, it will need to know the engine temperature. An
engine coolant temperature (ECT) sensor installed into the engine
coolant passage will provide the computer with this information.
(cid:2) SEE F IGURE 7 2–1 . This will be the most important (high- FIGURE 72–1 A typical engine coolant temperature (ECT) sensor.
authority) sensor while the engine is cold. The ignition timing can ECT sensors are located near the thermostat housing on most
also be tailored to engine (coolant) temperature. A hot engine can- engines.
not have the spark timing as far advanced as can a cold engine.
The ECT sensor is also used as an important input for the following:
shorted or defective and had too low a resistance, a leaner-than-
(cid:3) Idle air control (IAC) position normal fuel mixture would be supplied to the engine. A too-lean
(cid:3) Oxygen sensor closed-loop status fuel mixture can cause driveability problems and a possible-lean
(cid:3) Canister purge on/off times computer code.
(cid:3) Idle speed
STEPPED ECT CIRCUITS Some vehicle manufacturers use a
step-up resistor to effectively broaden the range of the ECT sensor.
E CT SENSOR CONSTRUCTION E ngine coolant tem-
Chrysler and General Motors vehicles use the same sensor as a non-
perature sensors are constructed of a semiconductor material
stepped ECT circuit, but instead apply the sensor voltage through
that decreases in resistance as the temperature of the sensor
two different resistors.
increases. Coolant sensors have very high resistance when the
(cid:3) When the temperature is cold, usually below 120°F (50°C), the
coolant is cold and low resistance when the coolant is hot. This
ECT sensor voltage is applied through a high-value resistor
is referred to as having a n egative temperature coefficient
inside the PCM.
(NTC), which is opposite to the situation with most other electri-
cal components. (cid:2) S EE F IGURE 7 2–2 . Therefore, if the coolant (cid:3) When the temperature is warm, usually above 120°F (50°C),
sensor has a poor connection (high resistance) at the wiring the ECT sensor voltage is applied through a much lower re-
connector, the computer will supply a richer-than-normal fuel sistance value inside the PCM. (cid:2) SEE FIGURE 7 2–3 .
mixture based on the resistance of the coolant sensor. Poor fuel The purpose of this extra circuit is to give the PCM a more ac-
economy and a possible-rich code can be caused by a defective curate reading of the engine coolant temperature compared to the
sensor or high resistance in the sensor wiring. If the sensor was same sensor with only one circuit. (cid:2) SEE FIGURE 7 2–4 .
819
TEMPERATURE SENSORS
TEMPERATURE PCM
°F °C 300(cid:4)
248° 120° 5V (ABOVE 120°F (50°C))
5V (BELOW 120°F (50°C))
3.5 K (cid:4)
212° 100° ECT
SENSOR SENSOR INPUT
176° 80°
140° 60°
FIGURE 72–3 A typical two-step ECT circuit showing that when
the coolant temperature is low, the PCM applies a 5-volt reference
104° 40°
voltage to the ECT sensor through a higher resistance compared
to when the temperature is higher.
68° 20°
32° 0° TESTING THE ECT USING A MULTIMETER Both the
0V 1V 2V 3V 4V 5V resistance (in ohms) and the voltage drop across the sensor
VOLTAGE READING (VOLTS) can be measured and compared with specifications. (cid:2) S EE
FIGURE 72–2 A typical ECT sensor temperature versus voltage curve. FIGURE 72–5 . See the following charts showing examples of
typical engine coolant temperature sensor specifications. Some
vehicles use the PCM to attach another resistor in the ECT circuit
to provide a more accurate measure of the engine temperature.
(cid:2) SEE FIGURE 7 2–6 .
If resistance values match the approximate coolant temperature
TESTING THE ENGINE
and there is still a coolant sensor trouble code, the problem is generally
in the wiring between the sensor and the computer. Always consult
COOLANT TEMPERATURE
the manufacturers’ recommended procedures for checking this wir-
SENSOR ing. If the resistance values do not match, the sensor may need to be
replaced.
TESTING THE ENGINE COOLANT TEMPERATURE BY
VISUAL INSPECTION The correct functioning of the engine
General Motors ECT Sensor with Pull-up Resistor
coolant temperature (ECT) sensor depends on the following items
that should be checked or inspected: Voltage Drop
°F °C Ohms Across Sensor
(cid:3) Properly filled cooling system. Check that the radiator
reservoir bottle is full and that the radiator itself is filled to (cid:4)40 (cid:4)40 100,000 (cid:3) 4.95
the top. 18 (cid:4)8 14,628 4.68
CAUTION: Be sure that the radiator is cool before re- 32 0 9,420 4.52
moving the radiator cap to avoid being scalded by hot 50 10 5,670 4.25
coolant.
68 20 3,520 3.89
The ECT sensor must be submerged in coolant to be able to 86 3 0 2,238 3.46
indicate the proper coolant temperature. 104 40 1,459 2.97
(cid:3) Proper pressure maintained by the radiator cap. If the ra- 122 50 973 2.47
diator cap is defective and cannot allow the cooling system
140 60 667 2.00
to become pressurized, air pockets could develop. These
158 70 467 1.59
air pockets could cause the engine to operate at a hotter-
than-normal temperature and prevent proper temperature 176 80 332 1.25
measurement, especially if the air pockets occur around the 194 90 241 0.97
sensor.
212 100 177 0.75
(cid:3) Proper antifreeze–water mixture. Most vehicle manufactur-
ers recommend a 50/50 mixture of antifreeze and water as the
best compromise between freezing protection and heat trans-
fer ability.
(cid:3) Proper operation of the cooling fan. If the cooling fan does
not operate correctly, the engine may overheat.
820
CHAPTER 72
4.80
4.48
4.16
ECT VOLTAGE
3.84 ABOVE 120°
3.52
3.20
2.88
DC
VOLTS
2.56
2.24
1.92
1.60
1.28
0.96
ECT VOLTAGE
0.64
BELOW 120°
0.32
0.00
-40° -18° 5° 25° 45° 65° 85° 105° 135° 155° 175° 195° 215° 235° 255° 275°
DEGREES F
FIGURE 72–4 The transition between steps usually occurs at a temperature that would not interfere with cold engine starts or the cooling
fan operation. In this example, the transition occurs when the sensor voltage is about 1 volt and rises to about 3.6 volts.
10k OHMS
DIGITAL MULTIMETER
RECORD MAXMIN 1k OHMS
040.5KΩ
012345678 90H%Z ECT SENSOR
ECT SIGNAL CIRCUIT
MINMAX
5V VREF
HZ
mV ECT GROUND CIRCUIT OVER 122°F
V mAA SIGNAL
ENGINE 5V VREF
V A BLOCK IN UNDER 122°F
A/D CONVERTER
GROUND CONNECTION
A mA A COM V
FIGURE 72–6 When the voltage drop reaches approximately
1.20 volts, the PCM turns on a transistor. The transistor connects
a 1-kΩ resistor in parallel with the 10-kΩ resistor. Total circuit re-
sistance now drops to around 909 ohms. This function allows the
PCM to have full binary control at cold temperatures up to approxi-
mately 122°F, and a second full binary control at temperatures
greater than 122°F.
FIGURE 72–5 Measuring the resistance of the ECT sensor. The
resistance measurement can then be compared with specifica-
tions. (Courtesy of Fluke Corporation)
821