Automotive Sensory Systems Road Vehicle Automation Series Edited by Chris Nwagboso Vehicle Systems Research Centre School of Engineering Bolton Institute Bolton England The increasing level of innovations in the fields of information technology, telecommunications, electronics and materials technology in the automotive industry worldwide requires a framework to allow all those involved in these developments to exchange their knowledge and expertise. This need will be met by a series of books on road vehicle automation. The series focuses on all aspects of vehicle engineering encompassing advanced transport informatic and telematic technology; the aim is to publish high quality books on all aspects of road vehicle automation. It will bring together the expertise of international specialists, researchers, consultants, engineers and managers whose work and efforts are shaping the present and future of road vehicles. These books will provide a truly unique interface between the industries, research establishments and academic institutions working in this fast evolving and exciting area of technology. As series editor, I ask prospective authors and editors to submit proposals to me in detailed form, incorporating the following: a statement of the objectives and scope of the book; a definition of the intended readership; an indication of its readership; details of its relationship to existing texts; a note of the intended length; a contents list and, if available, two draft chapters. Chapman & Hall will collaborate with each author/editor to ensure that their proposal is evaluated in a fully constructive manner, and that their books are edited, manufactured, promoted and distributed worldwide in a way likely to maximize sales. 1. Automotive Sensory Systems Edited by Christopher O. Nwagboso Automotive Sensory Systems Edited by Christopher O. Nwagboso Vehicle Systems Research Centre, School of Engineering, Bolton Institute, Bolton, U K mJ SPRINGER-SCIENCE+BUSINESS MEDIA, B.V First edition 1993 © 1993 Springer Science+Business Media Dordrecht Originally published by Chapman & Hall in 1993 Softcover reprint of the hardcover 1s t edition 1993 Typeset in 10/12 Times by Thomson Press (India) Ltd., New Delhi, India ISBN 978-94-010-4659-6 Apart from any fair dealing for the purposes of research or private study, or criticism or review, as permitted under the UK Copyright Designs and Patents Act, 1988, this publication may not be reproduced, stored, or transmitted, in any form or by any means, without the prior permission in writing of the publishers, or in the case of re prog raphic reproduction only in accordance with the terms of the licences issued by the Copyright Licensing Agency in the UK, or in accordance with the terms of licences issued by the appropriate Reproduction Rights Organization outside the UK. Enquiries concerning reproduction outside the terms stated here should be sent to the publishers at the London address printed on this page. The publisher makes no representation, express or implied, with regard to the accuracy of the information contained in this book and cannot accept any legal responsibility or liability for any errors or omissions that may be made. A catalogue record for this book is available from the British Library Library of Congress Cataloging-in-Publication Automotive Sensory Systems / edited by Christopher Nwagboso.-lst ed. p. cm.-(Road vehicle automation series) Includes index. ISBN 978-94-010-4659-6 ISBN 978-94-011-1508-7 (eBook) DOl 10.1007/978-94-011-1508-7 I. Automotive sensors. I. Nwagboso, Christopher. 11. Series. TL272.5.A988 1993 621.25'49-dc20 92-47248 CIP This book is dedicated to Martha, Louise, Lloyd, Hollie and Naomi Contents List of contributors xi Preface xv Acknowledgements xix PART ONE Automotive Sensors 1 1. Introduction to automotive sensory systems 3 C.O. Nwagboso and E.N. Goodyear 1.1 Introduction 3 1.2 What are automotive sensory systems? 4 1.3 The background 5 1.4 Some current systems 6 1.5 Basic automotive optical sensors 17 1.6 Future developments 20 1.7 Conclusion 25 2. Sensors in automobile applications 27 s. Re Fiorentin 2.1 Introduction 27 2.2 Engine control sensors 27 2.3 Vehicle control sensors 36 2.4 Safety systems sensors 39 2.5 Navigation systems sensors 41 2.6 Surrounding comfort sensors 41 2.7 Conclusions 41 PART TWO Powerplant and Transmission 45 3. Development of non-contacting capacitive torque sensor and system for vehicle application 47 J.A. Foerster and R.F. Wolffenbuttel 3.1 Introduction 47 3.2 Principle of operation 52 3.3 The sensor system 53 3.4 Sensor performance 58 3.5 Conclusions 59 4. Sensors and systems for crankshaft position measurement 61 G. Rizzoni and W.B. Ribbens 4.1 Introduction 61 Vlll Contents 4.2 Crankshaft position and velocity sensors 64 4.3 Applications of crankshaft position measurement 71 4.4 Application of crankshaft velocity measurement 77 4.5 Conclusions 93 5. Integrated sensors and control system for engines using gaseous fuels 95 P. Tiedema and J. van der Weide 5.1 Introduction 95 5.2 Development backgrounds 96 5.3 Control system hardware and software 98 5.4 Application example 1: Microprocessor stoichiometric air/fuel-ratio control system, basic layout 105 5.5 Application example 2: Engine management system on CNG urban bus engine operating at stoichiometric air/fuel ratio 109 5.6 Application example 3: Microprocessor air/fuel ratio control system on lean burn CNG urban bus engine 116 5.7 Conclusions 120 PART THREE Vehicle Ride and Comfort 123 6. Automotive accelerometers for vehicle ride and comfort applications 125 R.E. Bicking 6.1 Introduction 125 6.2 Accelerometer basics 125 6.3 Ride control and comfort application requirements 130 6.4 Technology comparison 131 6.5 Conclusions 140 7. A low-cost multimode fibre optic gyrometer for automotive applications 141 M. Bouamra, P. Meyrueis and A. Chakari 7.1 Introduction 141 7.2 Some specific problems in a MFOG for an automotive 146 7.3 Amplitude-phase correlations of modes under coupling effects 146 7.4 Application to the stabilization of the zero drift in MFOG for automotive 152 7.5 Conclusions 155 PART FOUR Security and Safety Systems 157 8. Development of Toyota airbag sensor and system 159 M. Mutoh, M. Masegi and Z.S. Younan 8.1 Introduction 159 8.2 Toyota supplemental restraint system 159 8.3 Sensory system 159 8.4 Sensor 163 Contents IX 8.5 Actuator 176 8.6 Control circuit 178 8.7 Conclusions 180 PART FIVE Driver and Occupant Information Systems 183 9. Sensor techniques using image processing for driver behaviour study 185 L. Pastor, P. de Miguel, A. Perez, F. Rosales, S. Rodriguez, A. Cabanas and A. Rodriguez 9.1 Introduction 185 9.2 System structure 186 9.3 SAISMI mobile subsystem 190 9.4 SAIDDL mobile subsystem 193 9.5 Information integration 199 9.6 System exploitation 203 9.7 New improvements 206 9.8 Conclusions 207 to. Development of dashboard information display system for automotive vehicles 210 Z.w. Porada 10.1 Introduction 210 10.2 Manufacturing technique 212 10.3 Experimental results 213 10.4 Discussion of results 214 10.5 Optoelectronic memory cell controlled dashboard electroluminescent information display system 216 to.6 Conclusions 218 PART SIX Vehicle Navigation and Communication 221 11. Autonomous vehicle guidance using laser range imagery 223 J.H. Beyer and W.F. Pont Jr 11.1 Introduction 223 11.2 Past work 223 11.3 Image-processing system 225 11.4 Three dimensional imaging system 228 11.5 Road-finding algorithms 235 11.6 Future work in road-finding algorithms 239 11. 7 Path planning 239 11.8 Conclusions 241 12. Vision systems for vehicle guidance 243 K.D. Kuhnert 12.1 Introduction 243 12.2 Goal-oriented vision for robot vehicle 243 12.3 Concept of dynamic vision 247 12.4 Structure of vision algorithms 250 x Contents 12.5 Hardware architecture 259 12.6 Hardware realization 262 12.7 Application example of the co-processor 265 12.8 Future hardware 266 12.9 Conclusion 268 13. Beacon-vehicle link in the 1-10 GHz frequency range 271 S. Baranowski. M. Lienard and P. Degauque 13.1 Introduction 271 13.2 Classification of the applications 271 13.3 Intrinsic attenuations 272 13.4 Short-range link 276 13.5 Medium-range link 281 13.6 Long-range link: Measurements in tunnels 287 13.7 Perspectives 291 PART SEVEN Sensors and Systems in Automotive Manufacture 293 14. A perspective on machine vision at Rover Cars Group 295 K.D. Gill 14.1 Introduction 295 14.2 Case Study I: Body gauging 296 14.3 Case Study II: Windshield fitment 303 14.4 Case Study III: Value timing gear verification 308 14.5 Case Study IV: Selective bearing shell assembly 313 14.6 Concluding discussion 319 PART EIGHT Smart Sensors and Systems 321 15. Intelligent sensors for vehicles 323 E. Zabler. F. Heintz and R. Dietz 15.1 Introduction 323 15.2 Concepts for intelligent sensors 325 15.3 Possibilities for intelligent sensors in current applications 331 15.4 Concept of an intelligent short-circuit ring displacement sensor 337 15.5 Calibration process for intelligent sensors 348 15.6 Conclusions 350 16. Development of intelligent sensor technology in Japan 352 O. Ina. Y. Yoshino and M. !ida 16.1 Introduction 352 16.2 Semiconductor pressure sensor 352 16.3 Magnetic sensor 360 16.4 Image sensor 365 16.5 Conclusion 369 Index 371 List of contributors C.O. Nwagboso, Vehicle Systems Research Centre (VSRC), School of Engineering, Bolton Institute, Bolton, UK. E.N. Goodyear, SIRA (UK) Ltd, Chislehurst, UK. s. Re Fiorentin, Electronic Systems, Fiat Research Centre, Orbassano, Italy. J.A. Foerster, Electronic Instrumentation Laboratory, Faculty of Electrical Engineering, Delft University of Technology, Delft, The Netherlands. R.F. Wolffenbuttel, Electronic Instrumentation Laboratory, Faculty of Electrical Engineering, Delft University of Technology, Delft, The Netherlands. G. Rizzoni, Centre for Automotive Research, Department of Mechanical Engineering, Ohio State University, Columbus, Ohio, USA. W.B. Ribbens, Vehicular Electronic Laboratory, University of Michigan, College of Engineering, Ann Arbor, Michigan, USA. P. Tiedema, Deltec Fuel Systems BV, Rotterdam, The Netherlands, J. van der Weide, TNO Road Vehicles Research Institute, Delft, The Netherlands. R.E. Bicking, Micro Switch Division, Honeywell Inc., Freeport, Illinois, USA. M. Bouamra, Photonics Systems Laboratory ENSPSjULP, Strasbourg, France. P. Meyrueis, Photonics Systems Laboratory ENSPS/ULP, Strasbourg, France. A. Chakari, Photonics Systems Laboratory ENSPS/ULP, Strasbourg, France. M. Mutoh, Electronic Engineering Department, Toyota Motor Corp., Kariya, Aichi, Japan. M. Masegi, Air Bag Engineering Department, Nippondenso Co. Ltd., Kariya, Aichi, Japan. Z.S. Younan, Program Management Asian-Pacific Operations, TRW Technar Inc., Irwindale, California, USA.