AudelTM Plumber’s Pocket Manual AllNew10th Edition Rex Miller Mark Richard Miller Joseph Almond, Sr. VicePresidentandExecutiveGroupPublisher:RichardSwadley VicePresidentandExecutivePublisher:RobertIpsen VicePresidentandPublisher:JosephB.Wikert ExecutiveEditor:CarolA.Long EditorialManager:KathrynA.Malm DevelopmentEditor:KevinShafer ProductionEditor:VincentKunkemueller TextDesign&Composition:TechBooks Copyright(cid:2)C2004byWileyPublishing,Inc.Allrightsreserved. PublishedsimultaneouslyinCanada Nopartofthispublicationmaybereproduced,storedinaretrievalsystem,ortransmitted inanyformorbyanymeans,electronic,mechanical,photocopying,recording,scanning, orotherwise,exceptaspermittedunderSection107or108ofthe1976UnitedStates CopyrightAct,withouteitherthepriorwrittenpermissionofthePublisher,orauthoriza- tionthroughpaymentoftheappropriateper-copyfeetotheCopyrightClearanceCenter, Inc.,222RosewoodDrive,Danvers,MA01923,(978)750-8400,fax(978)646-8700. 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Trademarks:Wiley,theWileyPublishinglogo,Audelaretrademarksorregisteredtrade- marksofJohnWiley&Sons,Inc.,and/oritsaffiliates.Allothertrademarksaretheproperty oftheirrespectiveowners.WileyPublishing,Inc.,isnotassociatedwithanyproductorven- dormentionedinthisbook. Wileyalsopublishesitsbooksinavarietyofelectronicformats.Somecontentthatappears inprintmaynotbeavailableinelectronicbooks. LibraryofCongressControlNumber: eISBN:0-7645-7654-2 PrintedintheUnitedStatesofAmerica 10 9 8 7 6 5 4 3 2 1 Table of Contents Acknowledgments v AbouttheAuthor vii Introduction ix PartI Techniques,Installation,andRepair 1. TipsfortheBeginningPlumber 3 2. PlumbingSafetyandTricksoftheTrade 15 3. PlumbingTools 19 4. DentalOffice 33 5. WorkingDrawings 45 6. RoughingandRepairInformation 57 7. OutsideSewageLiftStation 105 8. PipesandPipelines 119 9. Vents,DrainLines,andSepticSystems 129 10. LeadWork 145 11. LeadandOakumJoints 157 12. SilverBrazingandSoftSoldering 163 PartII PlumbingSystems 13. PlasticPipeandFittings 183 14. Cast-IronPipeandFittings 211 15. CopperPipeandFittings 279 16. WaterHeaters 311 iii iv TableofContents 17. WaterCoolersandFountains 331 18. AutomaticBathroomSystems 337 PartIII GeneralReferenceInformation 19. Abbreviations,Definitions,andSymbols 375 20. Formulas 385 21. MetricInformationHelpfultothePipingIndustry 409 22. KnotsCommonlyUsed 425 23. TypicalHoistingSignals 427 Index 429 Acknowledgments As is the case with any book, many people have given gen- erously of their time in assisting the authors. Their efforts, time, and suggestions have been of great value. We would liketotakethisopportunitytothankeachofthemfortheir contributions. Manufacturers of equipment used in the plumbing trade arelistedhereandinthecaptionofeachdrawing,picture,or othertypeofillustrationfurnished.Theymakeitpossibleto keepthebookcurrentandinteresting.Thelistedmanufactur- ersarebutasamplingofallthepeopleinvolvedinproducing thematerialsusedinthistrade.Withouttheirassistance,this bookcouldnothavebeenauthenticandwouldhaveneither appealnorobjectivity.Toeachandeveryone,wethankyou! RexMiller MarkR.Miller JosephP.Almond,Sr. v vi Acknowledgments AmericanStandardCo. ChaseBrassandCopperCompany CopperDevelopmentAssociation CraneCompany Dunham-Bush,Inc. ElectricEelManufacturingCo.,Inc. EljerPlumbingwareCompany GeneralEngineeringCompany Genova,Inc. W.L.GoreandAssociates JosamManufacturingCompany Jet,Inc. PlumbShop RidgeToolCompany(Rigid) SloanValveCompany,M.SusanKennedy A.O.SmithCorporation About the Authors RexMillerwasaProfessorofIndustrialTechnologyatThe State University of New York, College at Buffalo, for more than 35 years. He has taught on the technical school, high school,andcollegelevelformorethan40years.Heistheau- thororcoauthorofmorethan100textbooksrangingfrom electronics to carpentry and sheet metal work. He has con- tributed more than 50 magazine articles over the years for technical publications. He is also the author of seven Civil Warregimentalhistories. Mark Richard Miller finished his B.S. degree in New York and moved on to Ball State University, where he obtained hismaster’sandwenttoworkinSanAntonio.Hetaughtin highschoolandwenttograduateschoolinCollegeStation, Texas, finishing the doctorate. He took a position at Texas A&MUniversityinKingsville,Texas,wherehenowteaches intheIndustrialTechnologyDepartmentasaProfessorand DepartmentChairman.Hehascoauthoredsevenbooksand contributedmanyarticlestotechnicalmagazines.Hishobbies includerefinishinga1970PlymouthSuperBirdanda1971 Roadrunner. JosephP.Almond,Sr.,isaprofessionalplumberinthetrades and a long-time member of the United Association of Jour- neymen and Apprentices of the Plumbing and Pipe Fitting IndustryoftheUnitedStatesandCanada. vii Introduction The Plumber’s Pocket Manual was designed to assist in the training of apprentices in the plumbing and pipe-fitting trades.However,wehavelearnedthroughtheyearsthatthe do-it-yourselferhasmadegooduseofthemanual,andwe’d liketoextendawelcometoallwhoarewillingandeagerto keep the plumbing working in top-notch order everywhere. Throughout the years, this manual has also been a helpful companiononthejob,makingworkeasierandmoreaccu- rate.Ahandyreferenceinthetoolboxorinthebackpocket isalwaysatreasurewhenthereisademandforinformation inahurry. This book contains time-saving illustrations, plus many tips and shortcuts that lead to accurate installations. Such subjectsassilverbrazing,softsoldering,roughingandrepair, leadwork,andvariouspipefittingsandspecificationsbene- ficialtofabricatorsareincluded. Alsofeaturedareillustrationsonventsandventing,aden- taloffice,outsidesewageliftstations,theSoventsystem,sep- tictanks,waterheaters,theSloanflushvalve(bothmanual andautomatic),solarsystemwaterheaters,Oasiswatercool- ers,plumbingtools,lotsofrelatedmath,metricinformation, andworkingdrawings. Whether used in the classroom or on the job, this book provides simplified and condensed information at your fin- gertips.Thehomeownerwillalsofindsomeinterestingtopics andstep-by-stepproceduresforalmosteveryplumbingneed aroundthehouse. Weenjoyedwritingthebookandtrustthatyouwillfind itusefulinwhateverwalkoflifeyoupursue. ix
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