Artificial Muscles Artificial Muscles Applications of Advanced Polymeric Nanocomposites Second Edition Mohsen Shahinpoor Second edition published 2022 by CRC Press 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742 and by CRC Press 2 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN © 2022 Taylor & Francis Group, LLC First edition published by CRC Press 2007 CRC Press is an imprint of Taylor & Francis Group, LLC Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. 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Title: Artificial muscles : applications of advanced polymeric nanocomposites / Mohsen Shahinpoor, Department of Mechanical Engineering, College of Engineering, Graduate School of Biomedical Science and Engineering, University of Maine, Maine, USA. Description: Second edition. | Boca Raton : CRC Press, 2022. | Includes bibliographical references and index. Identifiers: LCCN 2021021421 | ISBN 9780367857905 (hbk) | ISBN 9781032107646 (pbk) | ISBN 9781003015239 (ebk) Subjects: LCSH: Nanotechnology. | Muscles. | Artificial organs. | Biomimetic polymers. | MESH: Polymers--chemistry. | Artificial Organs. | Biomimetic Materials. | Electrophysiology--methods. | Muscles--physiology. | Nanostructures. Classification: LCC TP248.25.N35 S53 2022 | DDC 660.6--dc23 LC record available at https://lccn.loc.gov/2021021421 ISBN: 978-0-367-85790-5 (hbk) ISBN: 978-1-032-10764-6 (pbk) ISBN: 978-1-003-01523-9 (ebk) DOI: 10.1201/9781003015239 Typeset in Times LT Std by KnowledgeWorks Global Ltd. Contents List of Figures ...................................................................................................................................xi List of Tables .................................................................................................................................xxix Acronyms ......................................................................................................................................xxxi Symbols ......................................................................................................................................xxxiii About the Author .......................................................................................................................xxxvii Prologue ......................................................................................................................................xxxix Chapter 1 Introduction to Ionic Polymers, Ionic Gels and Stimuli-Responsive Materials and Artificial Muscles ..................................................................................................1 1.1 Introduction .......................................................................................................1 1.2 A Brief History of Electroactive Polymers (EAPs) and Artificial/ Synthetic Muscles .............................................................................................1 1.2.1 Electrically Conductive and Photonic Polymers ..................................2 1.2.2 Magnetically Activated Polymer Gels and Polymers ..........................2 1.2.3 Electronic EAPs/Ferroelectric Polymers .............................................3 1.2.4 Electrets and Piezoelectric Polymers ...................................................3 1.2.5 Dielectric Elastomer EAPs ..................................................................3 1.2.6 Liquid Crystal Elastomer (LCE) Materials .........................................4 1.2.7 Ionic EAPs/Ionic Polymer Gels (IPGs) ...............................................4 1.2.8 Nonionic Polymer Gels/EAPs .............................................................5 1.2.9 Ionic Polymer-Metal Composites (IPMCs) ..........................................5 1.2.10 Conductive Polymers (CPs) or Synthetic Metals .................................5 1.2.11 Shape-memory Alloys (SMAs) and Shape-memory Polymers (SMPs) ..................................................................................6 1.2.12 Metal Hydride Artificial Muscle Systems ...........................................6 1.2.13 Electrorheological Fluids (ERFs) Smart Materials .............................7 1.2.14 Magnetorheological Fluids (MRFs) Smart Materials ..........................7 1.2.15 Magnetic Shape Memory (MSM) Smart Materials .............................8 1.2.16 Giant Magnetostrictive Materials (GMMs) .........................................8 1.2.17 Fibrous Ionic Polyacrylonitrile Gel (PAN, PANG) as Artificial Muscles ................................................................................8 1.2.18 Piezoresistive Materials as Smart Sensors ...........................................9 1.2.19 Electrostrictive Materials as Smart Actuators and Sensors .................9 1.2.20 Hydrogels and Nanogels as Smart Actuators and Sensors ..................9 1.2.21 New Stimuli-responsive Smart Materials Actuators and Sensors .....10 1.2.21.1 Giant Magnetoresistive (GMR) Materials ..........................10 1.2.21.2 Mechanochromic Smart Materials and Mechanical Metamaterials .....................................................................10 1.2.21.3 Smart Nanogels for Biomedical Applications ....................10 1.2.21.4 Janus Particles as Smart Materials .....................................11 1.3 A Brief History of Electromotive Polymers ....................................................12 1.3.1 Contraction Behavior .........................................................................19 1.3.2 Mechanisms .......................................................................................19 1.4 Role of Microparticles in Contraction of Gels ................................................19 v vi Contents Chapter 2 Fundamentals of Ionic Polymer-Metal Composites (IPMCs) and Nanocomposites (IPMNCs) ................................................................................23 2.1 Introduction .....................................................................................................23 2.2 Performance Characteristics ...........................................................................31 2.2.1 Mechanical Performance ...................................................................31 2.2.2 Electrical Performance ......................................................................34 2.2.3 Improved Force Performance of IPMCs ............................................38 2.2.4 A View from Linear Irreversible Thermodynamics ..........................42 2.2.5 Thermodynamic Efficiency ...............................................................44 2.2.6 Cryogenic Properties of IPMNC .......................................................46 2.2.7 Internal and External Circulatory Properties of IPMCs ....................46 2.2.8 Near-D.C. Mechanical Sensing, Transduction and Energy- Harvesting Capabilities of IPMCs in Flexing Bending and Compression Modes ...........................................................................51 2.3 Additional Reports on Force Optimization ....................................................53 2.3.1 Recent Reports and Discoveries on IPMCs .......................................54 2.4 Electric Deformation Memory Effects, Magnetic IPMNCs, and Self-Oscillatory Phenomena in Ionic Polymers .......................................57 Chapter 3 Ionic Polymer-Metal Nanocomposites: (IPMCs and IPMNCs) Manufacturing Techniques ........................................................................................61 3.1 Introduction .....................................................................................................61 3.2 IPMNC Base Materials ...................................................................................61 3.2.1 In General ..........................................................................................61 3.2.2 Water Structure within the IPMNC Base Materials ..........................65 3.3 Manufacturing Techniques .............................................................................68 3.3.1 In General ..........................................................................................68 3.3.2 IPMNC and IPCNC Manufacturing Recipe ......................................71 3.3.3 IPMNC Force Optimization ..............................................................73 3.3.4 Effects of Different Cations ...............................................................79 3.3.5 Electrode Particle Control .................................................................83 3.3.6 Additional Results on Stretched IPMNCs to Enhance Force Generation and Other Physical Properties .........................................88 3.3.6.1 Platinum-Palladium – New Phenomenon ..........................95 3.3.7 Effective Surface Electrodes ..............................................................96 3.3.8 An Economic Approach – Physical Metal Loading ........................103 3.3.9 Scaling .............................................................................................107 3.3.10 Technique of Making Heterogeneous IPMNC Composites ............112 Chapter 4 Ionic Polyacrylonitrile (PAN) Fibrous Artificial Muscles/Nanomuscles ................115 4.1 Introduction ...................................................................................................115 4.2 PAN Fabrication ............................................................................................115 4.3 PAN Characterization ...................................................................................117 4.3.1 Isotonic Characterization .................................................................118 4.3.2 Isoionic Test .....................................................................................119 4.3.3 PAN Synthetic Muscles’ Capability Measurements ........................119 4.3.3.1 SEM Studies .....................................................................119 4.3.4 Effects of Different Cations .............................................................127 4.3.5 Electric Activation of PAN Fibers ...................................................128 4.3.6 Additional Results ............................................................................129 Contents vii 4.3.7 Additional Experimental Results .....................................................130 4.3.7.1 Results ..............................................................................131 4.3.8 PAN Actuator System Design and Fabrication ................................134 4.3.9 PAN Performance Testing in an Acidic Environment .....................134 4.3.9.1 Procedures ........................................................................135 4.3.9.2 Results ..............................................................................135 4.3.10 PAN Film Casting Experiment ........................................................137 4.3.11 PAN Actuator System Design and Fabrication ................................138 4.3.12 PAN Casting Experiment .................................................................139 4.3.13 Further PAN Actuator System Design and Fabrication ...................140 4.4 PAN pH Meters .............................................................................................142 4.4.1 Skeletal Muscles Made with Fibrous PAN Artificial Muscles ........143 4.5 Electroactive PAN Muscles ...........................................................................144 4.6 Electrochemomechanical Actuation in Conductive Polyacrylonitrile (C-PAN) Fibers and Nanofibers ....................................................................147 4.6.1 Introduction ......................................................................................147 4.6.2 Preparation of Ionically Active PAN ...............................................149 4.6.3 Direct Metal Deposition Technique .................................................152 4.6.4 Graphite and Gold Fiber Electrode Woven Into PAN Muscle as an Adjunct Electrode ...................................................................153 4.6.5 Toward Nanoscale Artificial Muscles and Motors ..........................154 4.6.6 Experiment .......................................................................................158 4.6.7 Nanofiber Electrospinning in General .............................................160 4.6.8 Fabrication of a PAN Actuator System ............................................162 4.6.9 Contraction and Elongation Mechanism ..........................................163 4.6.10 Mathematical Modeling of Contraction and Elongation of C-PAN Fibers ..............................................................................164 4.6.10.1 Basic Modeling ..............................................................164 4.6.10.2 Modeling .......................................................................165 4.6.10.3 More Detailed Mathematical Modeling PAN Fiber Contraction/Expansion ..................................................166 4.6.10.4 PAN Actuator System Design and Fabrication .............167 4.6.10.5 Further Modeling ..........................................................169 4.6.10.6 PAN Actuator Fabrication .............................................171 4.6.10.7 Additional Modeling .....................................................173 4.6.10.8 Small-scale PAN Actuator Fabrication .........................174 4.6.10.9 Small-scale PAN Actuator Fabrication and Testing ......176 4.6.10.10 PAN Actuator System Testing .......................................176 4.6.11 Electrocapillary Transport Modeling ..............................................183 4.6.12 Other Aspects of PAN Muscle Behavior .........................................187 4.6.13 Force Generation with pH Difference .............................................189 4.6.13.1 Mechanical Property of Single PAN Fiber ......................194 4.6.14 Effects of Electrode Deterioration on Force Generation .................194 4.7 Five-Fingered Hand Design and Fabrication Using PAN Fiber Bundle Muscles .............................................................................................196 4.7.1 Fabrication of Five-fingered Hand Equipped with Fiber Bundle PAN Muscles .......................................................................198 4.7.2 Additional Mechanical Property Measurement of Single PAN Fiber .........................................................................202 4.8 Micro-PAN Fiber Observation ......................................................................203 4.9 Conclusions ...................................................................................................204 viii Contents Chapter 5 PAMPS Ionic Polymeric Artificial Muscles ............................................................205 5.1 Introduction ...................................................................................................205 5.2 PAMPS Gels .................................................................................................206 5.3 Gel Preparation .............................................................................................207 5.4 PAMPS Gel Application ...............................................................................207 5.4.1 Adaptive Optical Lenses ..................................................................208 5.4.2 Theoretical Model ............................................................................208 5.4.3 Electrically Controllable Ionic Polymeric Gels as Adaptive Optical Lenses .................................................................................212 5.4.4 Experimental Results: PAMPS ........................................................212 5.5 Electroactive PAMPS Gel Robotic Structures ..............................................214 5.6 Engineering Strength Considerations on PAMPS Ionic Gels .......................214 5.7 Ionic Gel Robotics .........................................................................................216 5.8 Results and Conclusions ................................................................................216 Chapter 6 Modeling and Simulation of IPMCs as Distributed Soft Biomimetic Nanosensors, Nanoactuators, Nanotransducers and Artificial Muscles ..................217 6.1 Introduction ...................................................................................................217 6.2 Continuum Electrodynamics of Ionic Polymeric Gels’ Swelling and Deswelling ..............................................................................................219 6.2.1 Basic Formulation ............................................................................219 6.2.2 Computer Simulation of Symmetric Swelling and Contraction of Polyelectrolyte Gels .....................................................................222 6.2.3 Gel Contraction/Shrinkage Example Based on the Continuum-Diffusion Model ...........................................................223 6.3 Continuum-Diffusion Electromechanical Model for Asymmetric Bending of Ionic Polymeric Gels ..................................................................226 6.3.1 Analytical Modeling ........................................................................226 6.4 Continuum Microelectromechanical Models ...............................................239 6.4.1 Theoretical Modeling ......................................................................239 6.4.2 Numerical Simulation ......................................................................241 6.5 Microelectromechanical Modeling of Asymmetric Deformation of Ionic Gels ..................................................................................................244 6.6 Time-Dependent Phenomenological Model .................................................250 6.6.1 Two-Component Transport Model ..................................................250 6.6.2 Linear Irreversible Thermodynamic Modeling ...............................253 6.6.2.1 Introduction ......................................................................253 6.6.2.2 Steady-State Solutions ......................................................254 6.6.3 Expanded Ion Transport Modeling for Complex Multicomponent and Multicationic Systems and Ionic Networks ...................................................................258 6.6.4 Equivalent Circuit Modeling ...........................................................263 6.7 Conclusions ...................................................................................................264 Chapter 7 Sensing, Transduction, Feedback Control and Robotic Applications of Polymeric Artificial Muscles ...............................................................................265 7.1 Introduction ...................................................................................................265 7.2 Sensing Capabilities of IPMCs .....................................................................265 7.2.1 Basics of Sensing and Transduction of IPMCs ................................265 Contents ix 7.2.2 Electrical Properties ........................................................................267 7.2.3 Experiment and Discussion .............................................................271 7.3 Evaluation of IPMCs for Use as Near-D.C. Electromechanical Sensors ......271 7.3.1 Introduction ......................................................................................271 7.3.2 Background of Near DC Sensing .....................................................274 7.3.3 Experiment Setup ............................................................................274 7.3.4 Experiment Results ..........................................................................275 7.3.5 Discussion and Conclusions .............................................................278 7.3.6 Advances in Sensing and Transduction ...........................................278 7.4 Simulation and Control of Ionoelastic Beam Dynamic Deflection Model ...........280 7.4.1 Introduction to Modeling of Elastic Beams .....................................280 7.4.2 Static Deflection ...............................................................................280 7.4.3 Dynamic Case ..................................................................................283 7.4.4 Variable Moments ............................................................................285 7.4.4.1 Moment Modification .......................................................286 7.4.4.2 Extension ..........................................................................287 7.4.4.3 Validation .........................................................................287 7.4.5 Summary ..........................................................................................288 7.4.6 Feedback Control in Bending Response of IPMNC Actuators .......288 7.4.7 Results ..............................................................................................289 7.5 Conclusions ...................................................................................................291 Chapter 8 Conductive or Ion-Conjugated Polymers as Artificial Muscles ...............................293 8.1 Introduction ...................................................................................................293 8.2 Deformation of Conducting or Conjugated Polymers ...................................294 Chapter 9 Engineering, Industrial and Medical Applications of Ionic Polymer–Metal Nanocomposites .............................................................................299 9.1 Introduction ...................................................................................................299 9.2 Engineering and Industrial Applications ......................................................299 9.2.1 Mechanical Grippers .......................................................................299 9.2.2 Three-Dimensional Actuator ...........................................................300 9.2.3 Robotic Swimming Structure ..........................................................301 9.2.4 Biomimetic Noiseless Swimming Robotic Fish ..............................303 9.2.5 Linear Actuators ..............................................................................307 9.2.6 IPMNC Contractile Serpentine and Slithering Configurations .......308 9.2.7 Metering Valves ...............................................................................312 9.2.8 Diaphragm Pumps Using Flexing IPMNC Strips and Diaphragms ...........................................................................313 9.2.8.1 Diaphragm Pump Designs ...............................................314 9.2.8.2 Exoskeleton Human Joint Power Augmentation (ESHPA) ...........................................................................316 9.2.9 Microelectromechanical Systems ....................................................318 9.2.10 Electromechanical Relay Switches ..................................................322 9.2.11 Continuous Variable Aperture Mirrors and Antenna Dishes ..........322 9.2.12 Slithering Device .............................................................................323 9.2.13 Parts Orientation/Feeding ...............................................................323 9.2.14 Musical Instruments ........................................................................323 9.2.15 Flat Keyboards, Data Attire and Braille Alphabet ..........................323