Hydronic solutions catalog e.2 circulators file no: 10.01 supersedes: 10.01 date: november 2014 date: august 2014 compass parts section cbv contents Hardware Kits 95 Flange Hardware Kits - Cross Reference 97 Flex Flange 99 commercial & residential pumps 3 Flange Kits 101 Design Envelope Compass Circulators 3 Seal Bearing Assemblies 105 Astro 2 Circulators 5 Coupler Assemblies 109 Astro 2 Hot Water Recirculation Systems 11 Motors 111 Astro 2 24-hour timer 15 Seal Kits 113 Aquastat controls 17 Impellers 114 Astro Express 2 Hot Water Recirculation 19 Gaskets 118 S&H 3-Piece Circulators 21 Pump Bodies 119 1050 & 1060 3-Piece Circulators 29 E.2 Circulators 33 parts look up 121 E.2 Circulator Spool Pieces 37 s-25 121 s-55 129 4270 Motor Mounted Pumps 39 s-35 122 s-57 130 4 360 Pump-in-a-Box h-32 123 h-51 131 (4360, 4380, DE 4300 & DE 4380) 41 s-35 124 h-52 132 hydronic specialties 53 s-45 125 h-53 133 Air Vents (Automatic & Float) 53 s-46 127 h-54 134 Air Removal Trap 57 h-41 128 s-69 135 Diaphragm Expansion Tanks 59 4030 Base Mounted Pumps - Parts Cross Reference 149 Relief and Reducing Valves 61 4280 Motor Mounted Pumps - Parts circuit balancing valves (cbv) 63 Cross Reference 161 Circuit Balancing Valves - Mini Sweat 63 Shell & Tube Heat Exchangers - Parts Circuit Balancing Valves - Venturi 65 Cross Reference 171 Circuit Balancing Valves - ANSI Flanged 69 4380 & 4360 VIL Pumps - Parts Cross Reference 173 Circuit Balancing Valves - ANSI Grooved 73 competition circulator Flange Adapter Kits 77 cross reference 175 PT Port & Extensions 79 Design Envelope COMPASS Meters 81 Circulators Cross Reference 175 Orifice Indicators 85 S&H Circulators Cross Reference 176 CBV Balancing Wheel 87 E.2 Circulators Cross Reference 177 replacement parts 89 Astro 2 Circulators Cross Reference 179 S&H Circulator Less Volute 89 technical data 181 Companion Flanges 91 <back to contents DESIGN ENVELOPE COMPASS CIRCULATORS VARIABLE SPEED WET ROTOR | SUBMITTAL Job: Representative: Engineer: Contractor: Order no: Date: Submitted by: Date: Approved by: Date: technical data To avoid condensation in the control box and stator, the liquid temperature must always be higher than the Supply voltage: 1 × 115 v – 10%/+ 6%, 60 Hz ambient temperature. minimum maximum Amp 0.05 0.65 ambient liquid temperature temperature Watt 5 45 min. max. Motor protection: The pump requires no external 32°f (0°c) 35.6°f (2°c) 230°f (110°c) motor protection. 50°f (10°c) 10°c (50°f) 230°f (110°c) Maximum working temperature: 230°f (110°c) maximum 68°f (20°c) 68°f (20°c) 230°f (110°c) Maximum working pressure: 150 psi (10 bar). 86°f (30°c) 86°f (30°c) 230°f (110°c) Maximum relative air humidity (rh): 95%. 95°f (35°c) 95°f (35°c) 194°f (90°c) Flow range: 0 – 20 USgpm (0 to 1.26 L/s) 104°f (40°c) 104°f (40°c) 158°f (70°c) Head range: 0 – 20.0 feet (0 to 6.09 m) Enclosure class: Type 2 Insulation class: h materials of construction Certification: etl listed for US and Canada (conforms to ulstd.778 certified to csa std. c22.2 no.108-01) Pump body: Cast iron (closed systems) Stainless steel* (open systems) *nsf 372 (for stainless steel models) Impeller: Noryl Shaft: Ceramic inlet pressure Bearings: Ceramic Minimum inlet pressure in relation to liquid temperature: Gasket material: epdm liquid temperature minimum inlet pressure 150°f (65°c) 3.0 ft (0.91 m) hardware kit 167°f (75°c) 4.4 ft (1.34 m) Companion flange kit (contains two (2) flanges, G O 194°f (90°c) 9.2 ft (2.8 m) hardware and gaskets) AL T Cast iron: 0.75", 1", 1.25", 1.5" A 230°f (110°c) 36.1 ft (11.0 m) C Bronze: 0.75", 1", 1.25", 1.5" NS O TI Sound pressure level: The sound pressure level of the pump is U L lower than 43 dB(A). O S Ambient temperature: 32°f (0°c) – 104°f (40°c) NIC O Pumped liquids: Water or water Glycol mix. R D Liquid temperature: 36°f (2°c) – 230°f (110°c)** Y H | 3 DESIGN ENVELOPE COMPASS CIRCULATORS VARIABLE SPEED WET ROTOR | SUBMITTAL dimensions and weights connection stainless steel* part number a b c d e f g weight type& size Compass 20-20 ss 6.50 7.08 5.75 4.00 2.00 3.25 5.31 Flange – (2) ½" 180203-607 8.0 (3.6) flange (165) (180) (146) (102) (50) (80) (135) dia. bolt holes connection cast iron part number a b c d e f g weight type & size Compass 20-20 ci 6.50 7.08 5.75 4.00 2.00 3.25 5.31 Flange – (2) ½" 180203-606 8.0 (3.6) flange (165) (180) (146) (102) (50) (80) (135) dia. bolt holes note: All dimensions are in inches (mm) and weights in lbs (kg). *Certified <0.25 weighted average percent lead and complies with California Health and Safety Code Section 116875 (commonly known as ab 1953). ** For open systems, it is recommended that the liquid temperature be less than 150°f (65°c) to avoid precipitation of calcium. cocmompapassss ppeerrfoformramnacen ccuer vceusrves compass flange 24 d f 22 b (on center) 20 e c 18 16 wg. 14 ft. 12 pc4 pc3 a - auto pc1 d 10 a pc2 e h 8 6 g 4 2 i ii iii 0 0 2 4 6 8 10 12 14 16 18 20 22 flow - usgpm speed pressure curve iii pc4 ii pc3 pc2 i pc1 G O auto L A T A C Lights on the display indicate the Control mode selected. S N O TI U L O S C NI O R D Y H | 4 <back to contents ASTRO 2 CIRCULATORS THREE SPEED | SUBMITTAL Job: Representative: Engineer: Contractor: Order no: Date: Submitted by: Date: Approved by: Date: technical data materials of construction Flow range: 0 to 64 USgpm (0 to 4.04 L/s) Pump body: Cast iron (closed systems) Head range: 0 to 42.0 feet (0 to 12.8 m) Lead free bronze* (open systems) Maximum fluid temperature: 185°f / 85°c (astro 286 up to 1.35a) Stainless steel* (open systems) 150°f / 65°c (astro 286 over 1.35a) 230°f / 110°c† (all others) Impeller: Noryl Shaft: Ceramic Maximum working pressure: 150 psi (1034 kPa) Bearings: Ceramic Gasket material: epdm * Certified <0.25 weighted average percent lead and complies with Approvals: listed certified California Health and Safety Code Section 116875 (commonly known as ab 1953). † For open systems, it is recommended that the fluid temperature be less than 150°f (66°c) to avoid precipitation of calcium. motor data model electrical input speed full load amp draw (a) nominal power (w) 3 1.06 Astro 210ci/ss 2 1.50 200 1 1.72 3 0.29 Astro 220ssu 2 0.27 33 1 0.20 3 0.64 Astro 225bs 2 0.49 75 1 0.38 3 0.69 Astro 225ssu 2 0.55 83 115v, 60hz 1 0.43 Single phase 3 0.81 Astro 230ss/ci/ci–r 2 0.58 97 1 0.45 G 3 0.98 O Astro 250ss/ci/ci–r 2 0.79 117 AL T 1 0.65 A C 3 1.90 S Astro 280ci/ss 2 1.80 218 ON 1 1.50 TI U 3 1.90 L O Astro 290ci/ss 2 1.60 218 S C 1 1.40 NI 3 0.90 O R Astro 280ci/ss 230v 230v, 60hz 2 0.86 210 D Y Single phase 1 0.80 H Astro 286ci/ss 1 1.60 370 | 5 ASTRO 2 CIRCULATORS THREE SPEED | SUBMITTAL dimension data - inches (mm) lead free bronze* a b c d e f connection type & size weight Astro 225bs ½" swt 5.00 (127) 5.00 (127) 4.13 (105) — 3.00 (76) — Sweat – ½" 6.0 (2.7) Astro 225bs ¾" swt 5.00 (127) 5.00 (127) 4.13 (105) — 3.00 (76) — Sweat – ¾" 6.0 (2.7) stainless steel* a b c d e f connection type & size weight Astro 220ssu** 6.00 (152) 5.00 (127) 4.00 (102) — 3.00 (76) — Union – 1¼" npsm 6.5 (2.9) Astro 225ssu** 6.00 (152) 5.00 (127) 4.00 (102) — 3.00 (76) — Union – 1¼" npsm 6.5 (2.9) Astro 230ss** 6.38 (162) 6.00 (150) 4.00 (102) 4.00 (102) 3.00 (76) 3.25 (80) Flange – (2) ½" dia. bolt holes 8.0 (3.6) Astro 250ss** 6.38 (162) 6.00 (150) 4.00 (102) 4.00 (102) 3.00 (76) 3.25 (80) Flange – (2) ½" dia. bolt holes 8.0 (3.6) Astro 210ss** 6.50 (165) 7.25 (184) 4.87 (124) 4.00 (102) 3.50 (90) 3.13 (80) Flange – (2) ½" dia. bolt holes 10.1 (4.6) Astro 280ss (230v)** 6.50 (165) 6.75 (171) 4.87 (124) 4.00 (102) 3.50 (90) 3.13 (80) Flange – (2) ½" dia. bolt holes 10.1 (4.6) Astro 286ss** 6.50 (165) 6.38 (162) 4.87 (124) 4.00 (102) 3.50 (90) 3.13 (80) Flange – (2) ½" dia. bolt holes 10.1 (4.6) Astro 290ss** 8.50 (216) 6.65 (169) 5.20 (132) 4.00 (102) 3.50 (90) 3.45 (88) Flange – (2) ½" dia. bolt holes 13.2 (6.0) cast iron a b c d e f connection type & size weight Astro 230ci** 6.38 (162) 6.00 (150) 4.00 (102) 4.00 (102) 3.00 (76) 3.25 (80) Flange – (2) ½" dia. bolt holes 8.0 (3.6) Astro 230ci-r** 6.38 (162) 5.63 (137) 4.00 (102) 4.00 (102) 3.00 (76) 3.25 (80) Flange – (2) ½" dia. bolt holes 8.0 (3.6) Astro 250ci** 6.38 (162) 6.00 (150) 4.00 (102) 4.00 (102) 3.00 (76) 3.25 (80) Flange – (2) ½" dia. bolt holes 8.0 (3.6) Astro 250ci-r** 6.38 (162) 5.63 (137) 4.00 (102) 4.00 (102) 3.00 (76) 3.25 (80) Flange – (2) ½" dia. bolt holes 8.0 (3.6) Astro 210ci** 6.50 (165) 7.25 (184) 4.87 (124) 4.00 (102) 3.50 (90) 3.13 (80) Flange – (2) ½" dia. bolt holes 10.1 (4.6) Astro 280ci (230v)** 6.50 (165) 6.38 (162) 4.87 (124) 4.00 (102) 3.50 (90) 3.13 (80) Flange – (2) ½" dia. bolt holes 10.1 (4.6) Astro 286ci** 6.50 (165) 6.38 (162) 4.87 (124) 4.00 (102) 3.50 (90) 3.13 (80) Flange – (2) ½" dia. bolt holes 10.1 (4.6) Astro 290ci** 8.50 (216) 6.65 (169) 5.20 (132) 4.00 (102) 3.50 (90) 3.45 (88) Flange – (2) ½" dia. bolt holes 13.2 (6.0) note: All dimensions are in inches (mm) and weights in lbs (kg). ** Removable check valve installed at pump outlet. mounting orientation right wrong part numbers G model part number model part number model part number O AL Astro 220ssu w½" swt 110223-301 Astro 250ci 110223-307 Astro 210ci 110223-326 T CA Astro 220ssu w¾" swt 110223-302 Astro 250ci-r 110223-317 Astro 210ss 110223-327 NS Astro 220ssu 110223-309 Astro 250ss 110223-308 Astro 290ci 110223-328 O TI Astro 225bs ½" swt 110223-303 Astro 280ci 110223-320 Astro 290ss 110223-329 U L Astro 225bs ¾" swt 110223-304 Astro 280ss 110223-321 O S C Astro 225ssu 110223-310 Astro 280ci (230v) 110223-322 NI Astro 230ci 110223-305 Astro 280ss (230v) 110223-323 O R D Astro 230ci-r 110223-315 Astro 286ci (230v) 110223-324 Y H Astro 230ss 110223-306 Astro 286ss (230v) 110223-325 | 6 ASTRO 2 CIRCULATORS THREE SPEED | SUBMITTAL accessories lead free* union fitting sets (contains two (2) half unions and gaskets) model part number connection 810120-320 1.25" npsm × 0.5" sweat lead free Astro 810120-322 1.25" npsm × 0.75" sweat lead free 220ssu/225ssu 810120-324 1.25" npsm × 0.75" fnpt lead free flange kits model item number size lead free bronze* cast iron 0.75" 816013-841 816013-111 Astro 210/230/250 1" 816012-841 816012-111 /280/286 1.25" 816011-841 816011-111 Compass 1.5" 816009-841 816009-111 1" 806073-841 806073-111 Astro 290 1.25" 804300-841 804300-111 1.5" 804301-841 804301-111 cif flex flanges model model size item number model size item number cif-050t ½" 110124-100 ff-050t ½" 110124-200 cif-075t ¾" 110124-000 ff-075t ¾" 110124-201 cif-100t 1" 110124-001 ff-100t 1" 110124-202 cif-125t 1¼" 110124-002 ff-125t 1¼" 110124-203 All Astro cif-150t 1½" 110124-003 ff-150t 1½" 110124-204 flange cif-050s ½" 110124-150 ff-050s ½" 110124-250 models cif-075s ¾" 110124-050 ff-075s ¾" 110124-251 cif-100s 1" 110124-051 ff-100s 1" 110124-252 cif-125s 1¼" 110124-052 ff-125s 1¼" 110124-253 cif-150s 1½" 110124-053 ff-150s 1½" 110124-254 astro 225bs astro 220ssu, 225ssu b e b e c c G O L A T A C a S N a O TI U L O S C NI O R D Y H | 7 ASTRO 2 CIRCULATORS THREE SPEED | SUBMITTAL astro 230ss/ci, 250ss/ci astro 230ci-r, 250ci-r e b b c e c a a f (on center) f d (on center) d astro 280ci, 290ci/ss, 286ci/ss astro 280ss, 210ci/ss b b e c e c a a f f (on center) (on center) d d performance curve astro 225bs, 225ssu astro 250, 230, 220 flow - l/s flow - l/s 0 0.13 0.25 0.38 0.50 0.63 0.76 0.88 0 0.13 0.25 0.38 0.50 0.63 0.76 0.88 1.01 1.14 14 4.3 28 8.5 (cid:31) astro 225bs (cid:31) astro 250 12 3.7 24 7.3 (cid:31) astro 225ssu (cid:31) astro 230 3 OG 10 3.0 20 2 (cid:31) astro 220 6.1 L s s OLUTIONS CATA head - feet 864 123 211...482 head - metre head - feet 11628 3 432...974 head - metre C S 1 2 3 2 NI 3 1 1 O 2 0.6 4 1.2 R 2 D Y 1 H 0 0 0 0 | 0 2 4 6 8 10 12 14 0 2 4 6 8 10 12 14 16 18 8 flow - usgpm flow - usgpm ASTRO 2 CIRCULATORS THREE SPEED | SUBMITTAL astro 210, 290 flow - l/s 0 0.25 0.50 0.76 1.01 1.26 1.51 1.77 2.02 2.27 2.52 2.78 3.03 3.28 3.53 3.79 4.04 20 6.1 s t e ee16 3 without check valve 4.9 tr f with check valve e - m d 12 2 (cid:31) astro 210 3.7 - hea 8 1 2 3 (cid:31) astro 290 2.4 ad e h 4 1 1.2 0 0 0 4 8 12 16 20 24 28 32 36 40 44 48 52 56 60 64 flow - usgpm astro 280, 286 flow - l/s 0 0.50 1.01 1.51 2.02 2.52 44 13.4 without check valve 40 12.2 with check valve (cid:31)astro 280 astro 286 32 9.8 t s e e e r f t d - 24 7.3 me hea 1 2 3 d - a 16 4.9 he 8 2.4 0 0 0 8 16 24 32 40 flow - usgpm G O L A T A C S N O TI U L O S C NI O R D Y H | 9 G O L A T A C S N O TI U L O S C NI O R D Y H | 10
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