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Architects' guide to stainless steel PDF

214 Pages·1997·8.68 MB·English
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P179 Architects' Guide to Stainless Steel Discuss me ... SCI PUBLICATION 179 ARCHITECTS’ GUIDE TO STAINLESS STEEL nt e m e e gr A e c en Nancy Baddoo MA, CEng, MICE c Li z Rana Burgan BSc(Arch) bi eel Raymond Ogden BA(Hons), Dip Arch, PhD(Prod Eng), MCSD St e h of t s n o diti n o c d n a s m er e t h o t ct t e bj u s s nt i e m u c o d s hi of t e s U d. ve Prepared & Published by: er s The Steel Construction Institute e s r Silwood Park ht 011ht - all rig ABescrkosthire SL5 7QN 2g arch opyri Telephone: 01344 23345 on 30 Merial is c Fax: 01344 22944 d at em CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... nt © 1997 The Steel Construction Institute e m e e gr Apart from any fair dealing for the purposes of research or private study A e or criticism or review, as permitted under the Copyright Designs and c n ce Patents Act, 1988, this publication may not be reproduced, stored, or Li z transmitted, in any form or by any means, without the prior permission bi el in writing of the publishers, or in the case of reprographic reproduction e e St only in accordance with the terms of the licences issued by the UK h of t Copyright Licensing Agency, or in accordance with the terms of licences s issued by the appropriate Reproduction Rights Organisation outside the n o diti UK. n o c nd Enquiries concerning reproduction outside the terms stated here should a ms be sent to the publishers, The Steel Construction Institute, at the address e ter given on the title page. h o t ct t Although care has been taken to ensure, to the best of our knowledge, e bj that all data and information contained herein are accurate to the extent u s s that they relate to either matters of fact or accepted practice or matters of ent i opinion at the time of publication, The Steel Construction Institute, the m u authors and the reviewers assume no responsibility for any errors in or c o d misinterpretations of such data and/or information or any loss or damage s of thi arising from or related to their use. e s d. U Publications supplied to the Members of the Institute at a discount are ve not for resale by them. er s e s r ht g all ri Publication Number: SCI-P-179 ISBN 1 85942 049 4 011ht - 2g arch opyri British Library Cataloguing-in-Publication Data. Mc on 30 erial is A catalogue record for this book is available from the British Library. d at em ii CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... FOREWORD The guide aims to encourage the wider use of stainless steel in architecture by providing information on the design, specification, manufacture and maintenance of stainless steel architectural components. An overview of the contemporary use of stainless steel in architecture is also given. The authors were Rana Burgan, Dr Raymond Ogden and Nancy Baddoo of The Steel Construction Institute. The project was managed by Dr Bassam Burgan of The Steel Construction Insitute. The preparation of this design guide was sponsored by: C Avesta Sheffield Ltd C The Department of Trade and Industry C Rimex Rigidized Metals Ltd C Nickel Development Institute It has been prepared by The Steel Construction Institute under the guidance of a project advisory group including representatives from the sponsoring organisations and other acknowledged experts. The group contributed to the development of the work and reviewed the material in the design guide. It comprised: Andrew Whalley, Nicholas Grimshaw and Partners Mr Whalley acted as chairman of the group and provided material for the case studies. Nicholas Grimshaw and Partners is an architectural practice with extensive experience in using stainless nt me steel. e e Agr Tim Childs, Rimex Rigidized Metals Ltd e c Mr Childs provided technical information on surface finishes. n e Lic Rimex Rigidized Metals produces patterned, etched and polished z bi finishes on a variety of metals including stainless steel, and also el Ste chemically colours stainless steel. e h of t Graham Gedge, Arup Research and Development ns Mr Gedge provided technical input in the areas of material o diti durability, corrosion, and grade selection. Arup Research and n o c Development, part of Ove Arup and Partners - Consulting Engineers, d n a provide advice on all construction related matters with particular s m er expertise in corrosion technology and durability of materials. e t o th Shane McAleavey, Avesta Sheffield Ltd ct t Mr McAleavey and colleagues provided information on costs and e ubj material for the case studies. Avesta Sheffield Ltd is one of the s nt is world’s leading producers of stainless steel. e m u Professor Geoff Stone, Nickel Development Institute c o d Professor Stone provided material for the case studies and s of thi represented the Nickel Development Institute. The Institute works e to develop new markets and support growth in existing markets for s U d. nickel, one of the main alloying elements of stainless steel. e v ser John Vine, Jordan Fabrications Limited e s r Mr Vine provided technical advice on fabrication. Jordan ht 2011ght - all rig ccFoaobnmrsiptcrouantcietoinontnss iLnfiodmru istettrhdiee s i.s nau cslpeeacr,i aldiset fefnabceri,c aptohra romf asctaeiuntliecsasl satenedl arch opyri Mc on 30 erial is d at em iii CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... nt e m e e gr A e c n e c Li z bi el e St e h of t s n o diti n o c d n a s m er e t h o t ct t e bj u s s nt i e m u c o d s hi of t e s U d. e v er s e s r ht g all ri 011ht - 2g arch opyri Mc on 30 erial is d at em CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... CONTENTS Page No. SUMMARY ix INTRODUCTION 1 Overview 1 How to Use this Design Guide 6 DESIGN ANDTECHNOLOGY 9 1 GRADES, PROPERTIES AND PRODUCT FORMS 10 1.1 An Introduction to Stainless Steel 10 1.2 Specification and Designation Systems 13 1.3 Mechanical and Physical Properties 15 1.4 Products 16 2 DURABILITY 17 2.1 Introduction 17 2.2 The Durability of Stainless Steel 18 2.3 Types of Corrosion 19 2.3.1 Pitting 19 nt e m 2.3.2 Crevice corrosion 19 e e gr 2.3.3 Galvanic corrosion 20 A e nc 2.3.4 Stress corrosion cracking 21 e c Li 2.4 Grade Selection to Prevent Corrosion 22 z bi el 2.5 Corrosion in Aggressive Environments 23 e St e 2.6 Detailing to Prevent Corrosion 24 h of t s n o diti 3 ECONOMICS 26 n o c 3.1 Introduction 26 d n s a 3.2 Economic Benefits of Using Stainless Steel 28 m e ter 3.2.1 Initial costs 28 h o t 3.2.2 Operating costs 28 ct t e 3.2.3 Life cycle costs 28 bj u s s nt i e 4 ENVIRONMENTAL ISSUES 29 m u c o d s hi 5 PRODUCTION AND FABRICATION 30 of t e 5.1 Introduction 30 s U d. 5.2 Profile Cutting Techniques 31 e v ser 5.2.1 Introduction 31 e hts r 5.2.2 Bandsawing 31 g all ri 5.2.3 Guillotining and punching 32 011ht - 5.2.4 Water jet cutting 33 2g arch opyri 5.2.5 Plasma arc cutting 34 Mc on 30 erial is d at em v CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... 5.2.6 Laser cutting 35 5.3 Forming Techniques 36 5.3.1 Introduction 36 5.3.2 Sheet metal folding 36 5.3.3 Brake pressing 36 5.3.4 Roll forming 37 5.3.5 Roller bending 38 5.4 Stretch/Draw Forming Techniques 39 5.4.1 Introduction 39 5.4.2 Matched die forming 39 5.4.3 Fluid and rubber die forming 40 5.4.4 Stretch forming 41 5.4.5 Spinning 42 5.5 Tube and Section Bending 44 5.5.1 Introduction 44 5.5.2 Roller bending 44 5.5.3 Rotary bending 44 5.5.4 Induction bending 45 5.6 Machining Techniques 46 5.6.1 Introduction 46 5.6.2 Turning 46 5.6.3 Milling 46 nt e 5.6.4 Grinding 47 m e gre 5.7 Casting Techniques 48 A ce 5.7.1 Introduction 48 n e Lic 5.7.2 Sand casting 48 z elbi 5.7.3 Centrifugal casting 49 e St e 5.7.4 Resin shell casting 50 h of t 5.7.5 Investment casting 50 s n o diti n o 6 SURFACE FINISH 52 c d n a 6.1 Introduction 52 s m er 6.1.1 Pre-production finishes 53 e t o th 6.1.2 Post-production finishes 53 ct t 6.1.3 Weld finishing 54 e bj u s 6.2 Basic Mill Finishes 55 s ent i 6.3 Patterned Finishes 56 m u c 6.4 Mechanically Polished and Brushed Finishes 58 o d his 6.5 Bead Blasted Finishes 61 of t e 6.6 Electropolished Surfaces 63 s U d. 6.7 Coloured Finishes 64 e v er 6.7.1 Painted finishes 64 s e s r 6.7.2 Chemically coloured finishes 64 ht g all ri 6.8 Specialist Decorative Finishes 66 011ht - 6.8.1 Acid etched surfaces 66 2g arch opyri 6.8.2 Masking 66 Mc on 30 erial is d at em vi CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... 6.8.3 Combinations 67 7 JOINING 70 7.1 Welding 70 7.1.1 Introduction 70 7.1.2 Manual metal arc (MMA) welding 71 7.1.3 Tungsten inert gas (TIG) welding 72 7.1.4 Plasma arc welding 72 7.1.5 Metal inert gas (MIG) welding 72 7.1.6 Submerged arc welding (SAW) 73 7.1.7 Resistance welding 73 7.1.8 Stud welding 73 7.2 Mechanical Joints 75 7.2.1 Introduction 75 7.2.2 Specification of stainless steel fasteners 75 7.2.3 Choice of fasteners and fixings in design 76 7.3 Bonded Joints 77 7.3.1 Introduction 77 7.3.2 Design considerations 78 7.3.3 Types of adhesive 78 7.3.4 Adhesion and surface pre-treatment 78 nt e 8 MAINTENANCE AND CLEANING 80 m e gre 8.1 Component Design 80 A ce 8.2 Storage and Site Erection 81 n e Lic 8.3 Cleaning before Handover 82 z elbi 8.3.1 Bare stainless steel 82 e St e 8.3.2 Chemically coloured/painted h of t stainless steel 82 s n 8.4 Maintenance and Cleaning During Service 83 o diti n 8.4.1 Bare stainless steel 83 o c nd 8.4.2 Chemically coloured/painted a ms stainless steel 83 er e t 8.5 Vandalism, Accidents and Remedial Cleaning 85 h o t 8.5.1 Bare stainless steel 85 ct t bje 8.5.2 Chemically coloured/painted u s s stainless steel 86 nt i e m u c 9 REFERENCES 87 o d s hi of t e CASE STUDIES 89 s U d. e v er Matrix of stainless steel components in case studies 90 s e s r ht 011ht - all rig AFivneisshtai nSgh eDffeipeladr tCmoeinl tP, rSohdeuffcitesl d- Sheffield 91 2g arch opyri B8 Building, Stockley Park, Uxbridge 93 Mc on 30 erial is d at em vii CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... Bilbao Metro Railway Stations, Bilbao 98 British Pavilion, Seville 107 East Croydon Station, London 111 European Court of Human Rights, Strasbourg 117 Hartcliffe Mini Town Hall, Bristol 119 La Geode, Parc de la Villette 124 La Grande Arche, Paris 129 Leipzig Trade Fair - Central Hall, Leipzig 131 Lowe Flat, London 134 Museum of Science & Industry, Tampa 140 One Canada Square, London 142 Petronas Towers, Kuala Lumpur 145 Reina Sofia Museum of Art, Madrid 147 nt Sackler Galleries, London 152 e m e e gr A School of Occupational Therapy & Physiotherapy, e nc Southampton 156 e c Li z elbi Serres, Parc de la Villette, Paris 158 e St e of th Tension Net Staircase, Chicago 170 s n o diti Thames Tower, London 173 n o c d an Waterloo International Terminal, London 178 s m er e t APPENDIX A. British and European Standards h ct to t Relating to Stainless Steel 191 e bj u s s APPENDIX B. Mechanical and Physical Properties nt i of Stainless Steel Compared to e m u Other Materials 193 c o d s hi of t APPENDIX C. Product Range 194 e s U d. APPENDIX D. Woven Stainless Steel Fabric 197 e v er s e s r APPENDIX E. Surface Finish Designations in ht g BS EN 10088 199 all ri 2011ght - APPENDIX F. Sources of Further Information 201 arch opyri Mc on 30 erial is d at em viii CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... SUMMARY This guide contains information on the design, specification, manufacture and maintenance of stainless steel architectural components. It is structured into two sections: Design and Technology and Case Studies. The first section includes structural and performance information on stainless steel and reviews production and finishing processes. It focuses on those grades of stainless steel and techniques that are commonly used in relation to architectural components. The second section provides an overview of the contemporary use of stainless steel in architecture. It comprises a broad and representative selection of building projects by leading architects and engineers. Guide de l’acier inoxydable à l’usage des architectes Résumé Ce guide contient les informations nécessaires à la conception, la nt me description, la fabrication et l’entretien des éléments e e architecturaux en acier inoxydable. Il est divisé en deux parties: gr A “Conception et technologie”, d’une part, et “Etudes de cas”, e c n d’autre part. e c Li z elbi La première partie comprend des informations sur les e St performances structurales de l’acier inoxydable et passe en revue e h les différentes techniques de fabrication et de finition des produits. t of Ill met l’accent sur les types d’acier inoxydable et les techniques s n o qui sont utilisées habituellement pour les éléments structuraux. diti n o c d La seconde partie passe en revue les utilisations contemporaines n s a de l’acier inoxydable en architecture. Elle contient une vaste m er sélection de projets réalisés par des architectes et ingénieurs de t e grand renom. h t o t ct e bj su Edelstahl - ein laltfaden für architekten s i nt Zusammenfassung e m u oc Dieser Leitfaden enthält informationen zu Entwurf, Spezifikation, d s Verarbeitung und Wartung von, “Architektur-Bauteilen” aus hi t of Edelstahl. Er enthält zwei Abschnitte: “Entwurf und Technologie” e und “Fallbeispiele”. s U d. e erv Der erste Abschnitt enthält informationen zu Konstruktion und s e Werkstoffverhalten von Edelstahl und gibt einen Überblick r s ht bezüglich Produktion und Oberflächenverarbeitung. Er g all ri konzentriert sich auf die Güten und Techniken, die für 2011ght - architektonische Bauteile meist verwendet werden. arch opyri Der zweite Abschnitt gibt einen Überblick zur zeitgenössischen Mc 0 is Anwendung von Edelstahl in der Architektur. Er enthält eine on 3erial ed mat ix CreatThis P179 Architects' Guide to Stainless Steel Discuss me ... breite und repräsentative Auswahl von Bauten führender Architekten und Ingenieure. Guida per architetti all’acciaio inossidable Sommario Questa pubblicazione, contenente informazioni sulla progettazione, sulle prescrizioni, sulla produzione e sulla manutenzione di componenti architettoniche in acciaio inossidabile, e’ strutturata in due parti: “Progettazione e tecnologia” e “Applicazioni”. La prima parte contiene informazioni di carattere strutturale sulle prestazioni dell’acciaio inossidabile e analizza i processi di produzione e di finitura, con particolare riferimento a quei tipi di acciai inossidabile e a quelle tecniche maggiormente usate per la realizzazione di componenti architettoniche. Nella seconda parte della pubblicazione e’ contenuta una panoramica sull’attuale uso dell’acciaio inossidabile in architettura; nel contempo viene proposta una estesa e rappresentativa selezione di progetti di edifici eseguiti da architetti e ingegneri. nt me Guía del acero inoxidable para arquitectos e e Agr Resumen e c n e Esta obra contiene información sobre el proyecto, c Li z especificaciones, fabricación y mantenimiento de componentes bi eel arquitectónicos de acero inoxidable. St e h of t Está organizado en dos secciones: “Proyecto y Tecnologia”, y s n “Casos prácticos”. La primera sección contiene información sobre o nditi estructuras de aceros inoxidables y su rendimiento pasa revista a o d c los procesos de producción y acabado. Se concentra en las n s a calidades de acero inoxidable y en las técnicas que son más m er habituales en relación con las componentes arquitectónicas. e t h o t ct t La segunda sección ofrece una panorámica del uso del acero e bj inoxidable en la arquitectura contemporánea. Contiene una u s s selección amplia y representativa de proyectos de arquitectos e nt i e ingenieros eminentes. m u c o d s hi of t Arkitektens guide till rostfritt stål e s U d. Sammanfattning e v er Den här guiden innehåller information om formgivning, s e s r projektering, tillverkning och underhåll av rostfria, arkitektoniska ht 011ht - all rig stetåklnkiokm” spaomnet n“Rteerf.e rDenenso äbrj einktd”e.lad i två avsnitt: “Utformning och 2g arch opyri Mc on 30 erial is d at em x CreatThis

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