APA 6000

62 Pages·2013·2.23 MB·French

DOC023.97.80365
APA 6000
05/2013, Edition 1
Installation
Installation
Instalación
English...................................................................................................................................................................................................3
Français..............................................................................................................................................................................................21
Español...............................................................................................................................................................................................40
2
Table of contents Table 1 General specifications (continued)
Specification Details
Specifications on page 3
Recorder outputs Two 4–20 mA outputs applicable for recorders; load
General information on page 5
impedance: 675 Ω maximum; 130 VAC isolation from
earth ground
Installation on page 10
Connection: 22 to 14 AWG wire, 22 to 20 AWG
recommended, twisted pair shielded wire
Specifications
Alarm relay outputs Two dry contact SPDT relays, not powered, each rated
Specifications are subject to change without notice. at 5 A resistive, 240 VAC maximum
Connection: 18 to 14 AWG wire, 18 AWG stranded
Table 1 General specifications
recommended
Specification Details Analyzer bottles 1 liter, high-density polyethylene with polypropylene
caps
Dimensions (W x D x 626.11 x 527.05 x 522.73 mm (24.65 x 20.75 x
H) 20.58 in.) Fuses Two, 1.6 A, 250 V, 5 mm x 20 mm
Enclosure Rating: UL Type 4X (indoor), IEC 529 (IP 66) when air External plumbing Sample lines: 6.35 mm (0.25-in.) OD push-in fitting for
purge is used and the door is closed and latched connections poly tubing
Material: PC/ABS case, PC door, PC hinges and Chemical drain (drain block): 12.7 mm (0.5-in.) ID barb
latches, 316 SST hardware fitting for hose
Weight 22.4 kg (49.3 lb) dry, 28.9 kg (63.7 lb) wet with full Case drain: 25.4 mm (1-in.) ID for hose
analyzer bottles1 (approximately) Bottle enclosure drains: 9.53 mm (0.375-in.) ID hose
Mounting Wall or bench Air purge line: 6.35 mm (0.25-in.) OD push-in fitting for
poly tubing
Protection class I
Sample pressure No minimum or maximum requirement
Pollution degree 2
Sample flow rate 100–2000 mL/minute; 500–1000 mL/minute
Installation category II recommended
Power requirements 100–240 VAC, 50/60 Hz, 100 VA Sample temperature 5 to 50 °C (41 to 122 °F)
Connection: 18 to 14 AWG wire, 18 AWG stranded
Sample particle size 0.5 µm maximum; sample goes through a 0.5 µm filter
recommended
in the sample conditioning block before analysis
Operating temperature 5 to 50 °C (41 to 122 °F); best performance: 5 to 35 °C
Number of sample 1; optional sample sequencing kit adds a second
(41 to 95 °F)
streams sample stream, sample sequence is programmable
Operating humidity 5 to 95% relative humidity, non-condensing
Node-to-node distance 400 m (1320 ft) maximum between analyzers
Maximum altitude 2000 m (6560 ft)
English 3
Table 1 General specifications (continued) Table 2 Measurement specifications (part 1 of 2) (continued)
Specification Details Specification Alkalinity Ammonia LR Ammonia/
Monochloramine
Air purge 15 scfh (7 L/min), dry instrument air, inert gas
Response time < 10 minutes3 < 5 minutes3 < 5 minutes3
Certifications Certified to UL and CSA by ETL, CE
Cycle time 8 minutes 6.2 minutes 6.2 minutes
1 Six 1-liter bottles of water = 6 kg. The small amount of fluids in the analyzer = (average)
0.5 kg. Add another 0.5 kg for chemicals that weigh more than water.
Minimum ≤ 0.10 mg/L ≤ 0.01 mg/L ≤ 0.05 mg/L
detection limit
Table 2 Measurement specifications (part 1 of 2)
Specification Alkalinity Ammonia LR Ammonia/ 1 The ammonia analyzer measures background monochloramine during
Monochloramine calibration only.
2 Based on a calibration frequency of once a day
Light source Class 1M LED, Class 1M LED, Class 1M LED, 3 For a 90% response to a step change at the sample inlet and one sample
peak wavelength peak wavelength peak wavelength stream
600 nm 650 nm 650 nm
Table 3 Measurement specifications (part 2 of 2)
Parameters Total (T) alkalinity Free ammonia1 Total ammonia,
measured Phenolphthalein monochloramine Specification Hardness LR Hardness HR
(P) alkalinity
Light source Class 1M LED, peak Class 1M LED, peak
Hydroxide wavelength 520 nm wavelength 600 nm
alkalinity
Carbonate Parameters measured Total hardness Total hardness
alkalinity
Measurement range 0.05–10 mg/L as CaCO3 10–1000 mg/L as CaCO3
Bicarbonate
alkalinity Accuracy1 ±5% or ±0.05 mg/L (the ±5% or ±2 mg/L (the larger
larger value) value)
Measurement T alkalinity: 0.02–2 mg/L as N 0.1–10 mg/L as
range 1–1000 mg/L as Cl2 Precision/ Repeatability ±3% or ±0.03 mg/L (the ±5% or ±2 mg/L (the larger
CaCO3 larger value) value)
P alkalinity: Response time < 5 minutes2 < 17 minutes2
5–1000 mg/L as
CaCO3 Cycle time (average) 4 minutes 8.2 minutes
Accuracy2 ±5% or ±1.0 mg/L ±5% or ±5% or Minimum detection limit 0.05 mg/L 10 mg/L
(the larger value) ±0.02 mg/L (the ±0.10 mg/L (the
larger value) larger value) 1 Based on a calibration frequency of once a day
2 For a 90% response to a step change at the sample inlet and one sample
Precision/ ±3% or ±0.6 mg/L ±3% or ±3% or
stream
Repeatability (the larger value) ±0.01 mg/L (the ±0.05 mg/L (the
larger value) larger value)
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General information NOTICE

In no event will the manufacturer be liable for direct, indirect, special, Indicates a situation which, if not avoided, may cause damage to the instrument.
Information that requires special emphasis.
incidental or consequential damages resulting from any defect or
omission in this manual. The manufacturer reserves the right to make Precautionary labels
changes in this manual and the products it describes at any time, without
Read all labels and tags attached to the instrument. Personal injury or
notice or obligation. Revised editions are found on the manufacturer’s
damage to the instrument could occur if not observed. A symbol on the
website.
instrument is referenced in the manual with a precautionary statement.
Safety information
This symbol, if noted on the instrument, references the instruction
manual for operation and/or safety information.
NOTICE

The manufacturer is not responsible for any damages due to misapplication or
misuse of this product including, without limitation, direct, incidental and Electrical equipment marked with this symbol may not be disposed of
consequential damages, and disclaims such damages to the full extent permitted in European public disposal systems after 12 August of 2005. In
under applicable law. The user is solely responsible to identify critical application conformity with European local and national regulations (EU Directive
risks and install appropriate mechanisms to protect processes during a possible 2002/96/EC), European electrical equipment users must now return
equipment malfunction. old or end-of-life equipment to the Producer for disposal at no charge
to the user.
Please read this entire manual before unpacking, setting up or operating
Note: For return for recycling, please contact the equipment producer or supplier
this equipment. Pay attention to all danger and caution statements. for instructions on how to return end-of-life equipment, producer-supplied
Failure to do so could result in serious injury to the operator or damage electrical accessories, and all auxiliary items for proper disposal.
to the equipment.
This symbol indicates that a risk of electrical shock and/or
Make sure that the protection provided by this equipment is not impaired. electrocution exists.
Do not use or install this equipment in any manner other than that
specified in this manual.
Use of hazard information This symbol indicates the need for protective eye wear.
DANGER

Indicates a potentially or imminently hazardous situation which, if not avoided, will
result in death or serious injury.
This symbol indicates that the marked item requires a protective earth
connection. If the instrument is not supplied with a ground plug on a
WARNING
cord, make the protective earth connection to the protective
Indicates a potentially or imminently hazardous situation which, if not avoided, conductor terminal.
could result in death or serious injury.
CAUTION

Indicates a potentially hazardous situation that may result in minor or moderate
injury.
English 5
1. Disconnect the equipment from its power source to verify that it is or
This symbol indicates that the marked item is the functional ground
connection for cable shield wires. Do not connect the ground wire of a is not the source of the interference.
power cord or conduit to this item. 2. If the equipment is connected to the same outlet as the device
experiencing interference, connect the equipment to a different
This symbol, when noted on the product, identifies the location of a outlet.
fuse or current limiting device. 3. Move the equipment away from the device receiving the interference.
4. Reposition the receiving antenna for the device receiving the
Certification interference.
5. Try combinations of the above.
Canadian Radio Interference-Causing Equipment Regulation,
IECS-003, Class A: Product overview
Supporting test records reside with the manufacturer.
DANGER
This Class A digital apparatus meets all requirements of the Canadian
Interference-Causing Equipment Regulations. Chemical or biological hazards. If this instrument is used to monitor a
Cet appareil numérique de classe A répond à toutes les exigences de la treatment process and/or chemical feed system for which there are
regulatory limits and monitoring requirements related to public health,
réglementation canadienne sur les équipements provoquant des
public safety, food or beverage manufacture or processing, it is the
interférences.
responsibility of the user of this instrument to know and abide by any
FCC Part 15, Class "A" Limits applicable regulation and to have sufficient and appropriate
mechanisms in place for compliance with applicable regulations in the
Supporting test records reside with the manufacturer. The device
event of malfunction of the instrument.
complies with Part 15 of the FCC Rules. Operation is subject to the
following conditions: This analyzer continuously measures the hardness or the concentration
of a specific substance (alkalinity, ammonia or ammonia and
1. The equipment may not cause harmful interference. monochloramine) in drinking water, power water and industrial water.
2. The equipment must accept any interference received, including Refer to Figure 1–Figure 3 for an overview of the analyzer.
interference that may cause undesired operation.
Changes or modifications to this equipment not expressly approved by
the party responsible for compliance could void the user's authority to
operate the equipment. This equipment has been tested and found to
comply with the limits for a Class A digital device, pursuant to Part 15 of
the FCC rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated
in a commercial environment. This equipment generates, uses and can
radiate radio frequency energy and, if not installed and used in
accordance with the instruction manual, may cause harmful interference
to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference, in which case the user will be
required to correct the interference at their expense. The following
techniques can be used to reduce interference problems:
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Figure 1 Instrument overview – front Figure 2 Instrument overview – back
1 Door1 4 Drain block (sample drain) 1 Air purge fitting 4 Case drain
2 Bottle enclosure for reagents2 5 Pressure gauge for drain block 2 Tubing strain relief holes 5 Sample conditioning block (sample
inlet)
3 Bottle enclosure for standards and 6 Keypad and display 3 Electrical access holes for external
cleaning solution cabling
1 Keep the door and door latch closed during operation so that the temperature
control system operates correctly.
2 Reagents are light sensitive. Keep the bottle enclosure closed when bottles
are not being replaced.
English 7
Figure 3 Instrument overview – interior Figure 4 Instrument components
1 Mixing module 4 Colorimeter module
2 Valve module 5 Pump (autoburette) module 1 APA 6000 analyzer 5 Reagent bottles1, 1 L
3 Power switch
2 Tool kit (Figure 5) 6 Standard solution bottles, 1 L (2x)
3 Installation kit (Figure 6) 7 Cleaning solution bottle, 1 L
Product components
4 Maintenance kit (Figure 7) 8 Powder funnel2
Make sure that all components have been received. Refer to
Figure 4–Figure 7. If any items are missing or damaged, contact the 1 The number of reagent bottles varies by analyzer model.
manufacturer or a sales representative immediately. 2 Supplied only with the high range hardness analyzer
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Figure 5 Tool kit Figure 6 Installation kit
1 Grab sample kit 3 Ceramic filters, 0.5 µm (4x)
2 Tubing, polyethylene, 0.25-in. OD
x .040-in. ID, 6m (20 ft)
1 Tubing cutter, for Tefzel 0.030 ID x 7 Hex nut, 10-32, for 0.062-in. OD
0.062 OD tubing tubing (4x) Figure 7 Maintenance kit
2 Flangeless nut extender 8 Ferrule with locking ring, for 0.062-
in. OD tubing (10x)
3 Wrench, ¼-in., for the rotary valve 9 Flangeless nut, ¼-28, for 0.062-in.
OD tubing (10x)
4 Wrench, allen, 7/64-in. 10 Flangeless nut, plug, ¼-28
5 Alignment tool for the pump module 11 Fitting, union, Tefzel, ¼-in. (4x)
6 Ferrule, for 0.062-in. OD tubing (4x) 12 Tubing, Tefzel, 0.030 ID x
0.062 OD, 4.6 m (15 ft)
1 Valve rotors (4x) 3 Pump O-rings, fluorocarbon,
0.676 ID x 0.070 wide (4x)
2 Pump piston seals, flanged, 4 High temperature, non-flammable
0.722 OD x 0.104 long (8x) grease
English 9
Installation Figure 8 Analyzer dimensions
WARNING

Multiple hazards. Only qualified personnel must conduct the tasks
described in this section of the document.
Installation guidelines
• Install the analyzer as near to the sampling point as possible.
• Make sure to leave sufficient space above the analyzer to install
analyzer bottles in the bottle enclosures. Refer to Figure 8.
• Make sure to leave sufficient space in front of the analyzer to open the
analyzer door. Refer to Figure 8.
• Install the analyzer indoors, in a non-hazardous environment.
• Do not install the analyzer in direct sunlight or near a heat source.
• Make sure that the ambient conditions are within operating
specifications. Refer to Specifications on page 3.
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