AP Exhaust Catalytic Converters

492 Pages·2016·16.76 MB·English

EPA ONL Y - No t fo r s a le o r in s ta lla tio n in Ca lifo r n ia
GENERAL INFORMATION
INFORMACIÓ N GENERAL | INFORMATIONS GÉ NÉ RAL ES
HOW TO USE THIS CATALOG
1. (cid:38)he(cid:70)(cid:78) (cid:44)ndex listin(cid:74)s (cid:69)el(cid:82)(cid:90) t(cid:82) dete(cid:85)(cid:80)ine (cid:92)(cid:82)u(cid:85) s(cid:83)e(cid:70)ifi(cid:70) needs(cid:17) Use (cid:70)(cid:82)(cid:85)(cid:85)es(cid:83)(cid:82)ndin(cid:74)
tabs to go to pages listed by type.
2. Y ou should read all descriptions in each area to determine legalities,
weight restrictions and other important application information.
GENERAL INFORMATION & UNIV ERSAL CONV ERTER L ISTINGS ..........................................1
APPL ICATION L ISTINGS, PASSENGER CARS & TRUCK S ................................................47
DIRECT FIT NUMERICAL L ISTINGS & IL L USTRATIONS .................................................236
ACCESSORIES ..................................................................................468
SUPERSESSIONS ................................................................................487
CÓMO UTILIZAR ESTE CATÁLOGO
1. Consulte los listados del í ndice a continuació n para determinar sus necesidades
es(cid:83)e(cid:70)(cid:116)(cid:73)i(cid:70)as(cid:17) Utili(cid:70)e las (cid:83)esta(cid:120)as (cid:70)(cid:82)(cid:85)(cid:85)es(cid:83)(cid:82)ndientes (cid:83)a(cid:85)a i(cid:85) a las (cid:83)(cid:105)(cid:74)inas (cid:70)lasi(cid:73)i(cid:70)adas (cid:83)(cid:82)(cid:85) ti(cid:83)(cid:82)(cid:17)
2. Debe leer todas las descripciones de cada secció n para determinar la legalidad,
las restricciones del peso y otros datos importantes sobre su aplicació n.
INFORMACIÓ N GENERAL Y L ISTADO DE CONV ERTIDORES UNIV ERSAL ES ...............................14
L ISTADO DE APL ICACIONES, AUTOMÓ V IL ES DE PASAJEROS Y CAMIONETAS ............................. 47
L ISTADO NUMÉ RICO E IL USTRACIONES DE CONV ERTIDORES DE MONTAJE DIRECTO .................... 236
ACCESORIOS .................... ...............................................................468
SUSTITUCIONES .................................................................................487
MODE D’EMPLOI DE CE CATALOGUE
1. Avec l’aide de l’index ci-dessous, pré cisez ce dont vous avez besoin. Utilise(cid:93) les (cid:82)n(cid:74)lets
pour trouver les pages correspondantes.
2. V ous devez lire toutes les descriptions dans chaq ue partie afin de respecter les exigences
lé gales, les restrictions de poids et diverses autres consignes importantes.
INFORMATIONS GÉ NÉ RAL ES ET RENSEIGNEMENTS SUR L ES CONV ERTISSEURS UNIV ERSEL S ............. 25
APPL ICATIONS, AUTOMOBIL ES ET CAMIONS .........................................................47
INSTAL L ATION DIRECTE, INDEX NUMÉ RIQUE ET IL L USTRATIONS ......................................236
ACCESSOIRES ................... ...............................................................468
REMPL ACEMENTS ...............................................................................487
1
EPA ONL Y - No t fo r s a le o r in s ta lla tio n in Ca lifo r n ia
GENERAL INFORMATION
HOW TO USE THIS CATALOG
Passenger car/truck application index is on pages 4 - 8.

R efer to the page number indicated for the Make/Model.
• (cid:41)ind the (cid:60)ea(cid:85)(cid:15) (cid:48)(cid:82)del(cid:15) and (cid:40)n(cid:74)ine Si(cid:93)e (cid:90)hi(cid:70)h is l(cid:82)(cid:70)ated in the fi(cid:85)st
three left hand columns.
• (cid:53)ead a(cid:70)(cid:85)(cid:82)ss the (cid:83)a(cid:74)e t(cid:82) find the (cid:85)e(cid:70)(cid:82)(cid:80)(cid:80)ended (cid:70)(cid:82)n(cid:89)e(cid:85)te(cid:85) (cid:85)e(cid:84)ui(cid:85)ed(cid:17)
• The (cid:5)(cid:39)i(cid:85)e(cid:70)t (cid:41)it(cid:5) (cid:70)(cid:82)lu(cid:80)n lists the (cid:39)i(cid:85)e(cid:70)t (cid:41)it (cid:38)(cid:82)n(cid:89)e(cid:85)te(cid:85)(cid:30) the (cid:5)Uni(cid:89)e(cid:85)sal(cid:5)
lists (cid:53)e(cid:70)(cid:82)(cid:80)(cid:80)ended Uni(cid:89)e(cid:85)sal (cid:70)(cid:82)n(cid:89)e(cid:85)te(cid:85)(cid:17) S(cid:83)e(cid:70)ifi(cid:70)s(cid:15) su(cid:70)h as(cid:15) (cid:41)(cid:85)(cid:82)nt (cid:82)(cid:85)
R ear, R ight, or Main plus Pre-Cat or 2 to 1 coverage, are noted in the
(cid:5)(cid:39)es(cid:70)(cid:85)i(cid:83)ti(cid:82)n(cid:5) field(cid:17)
This catalog has been developed with OEM parts information. Photos and
(cid:80)easu(cid:85)e(cid:80)ents a(cid:85)e (cid:73)(cid:82)(cid:85) identifi(cid:70)ati(cid:82)n (cid:83)u(cid:85)(cid:83)(cid:82)ses (cid:50)(cid:49)(cid:47)(cid:60)(cid:17) (cid:38)atal(cid:82)(cid:74) (cid:83)h(cid:82)t(cid:82)s and
illust(cid:85)ati(cid:82)ns a(cid:85)e (cid:83)(cid:85)inted as a sales aid(cid:18)identifi(cid:70)ati(cid:82)n (cid:50)(cid:49)(cid:47)(cid:60)(cid:17) (cid:49)(cid:82) (cid:85)es(cid:83)(cid:82)nsi(cid:69)ilit(cid:92)
can be assumed should some reference, photo or illustration prove to be
inaccurate. If inaccuracy or errors are found, they should be reported
to 1-800-277-2787.
ABBREVIATIONS ENG. SIZE CONVERSION TABLE
A.I.R . . . . . . . .Air Injection R eactor LITER C.I.D. LITER C.I.D
AT. . . . . . . . .Automatic Transmission
AW D . . . . . . .All W heel Drive
BBL. . . . . . . .Barrel 1.0 61 4.0 241
C.A.R .B. . . . . .California Air R esources Board 1.3 79 4.1 250,252
Carb . . . . . . .Carburetor 1.4 85 4.2 255,258
CFI . . . . . . . .Central Fuel Injection 1.5 92 4.3 261,267
C.I.D. . . . . . . .Cubic Inch Displacement 1.6 98 4.6 283
CA/CALIF. . . . .California 1.7 104 4.9 300,301
CO . . . . . . . .Carbon Monoxide 1.8 105,110,112 5.0 302,305,307
CY L. . . . . . . .Cylinder
1.9 116 5.2 318
DTC. . . . . . . .Diagnostic Trouble Code
2.0 122 5.3 323
EEC. . . . . . . .Electronic Engine Control
ECM . . . . . . .Electronic Control Module 2.2 134,135 5.4 329
EFC. . . . . . . .Engine Family Code 2.3 140 5.7 350
EFI . . . . . . . .Electronic Fuel Injection 2.5 150,151,153 5.8 351
EFN. . . . . . . .Engine Family Number 2.6 156,159 5.9 360
EGR . . . . . . .Exhaust Gas R ecirculation 2.7 164,165 6.0 368
EPA. . . . . . . .Environment Protection Agency 2.8 171,173 6.4 390
EX C. . . . . . . .Except/Excluding 2.9 177 6.6 400,403
FW D . . . . . . .Front W heel Drive 3.0 183 6.8 415
HC . . . . . . . .Hydrocarbon
3.1 189 7.0 427
H.O.. . . . . . . .High Output
I.D. . . . . . . . .Inside Diameter 3.2 195 7.2 440
IM. . . . . . . . .Inspection Maintenance 3.3 200 7.3 444
INJ . . . . . . . .Injection 3.4 207,208 7.4 454
MFI . . . . . . . .Multiport Fuel Injection 3.5 214 7.5 455
MIL . . . . . . . .Malfunction Indicator Light 3.7 225 7.7 470
MT . . . . . . . .Manual Transmission 3.8 229,231 8.0 488
NOX . . . . . . .Oxides of Nitrogen 3.9 239 8.2 500
O.B.D. . . . . . .On Board Diagnostics
O.B.D. I. . . . . .On Board Diagnostics, First Generation
O.B.D. II . . . . .On Board Diagnostics, Second Generation
OC . . . . . . . .2 W ay Converter (Oxidation Converter)
O.D. . . . . . . .Outside Diameter
O.E.M. . . . . . .Original Eq uipment Manufacturer T O C A L C UL A T E C .I.D . / L IT E R E N G . D ISP L A C E M E N T :
PPM . . . . . . .Parts per Million

R W D . . . . . . .R ear W heel Drive
SAE. . . . . . . .Society of Automotive Engineers Cu b ic In c h to L ite r : 1 c u b ic in c h = .01639 lite r
SFI . . . . . . . .Seq uential Fuel Injection Example: 351 x .01639 = 5.8L (5.75289)
TBI . . . . . . . .Throttle Body Injection
TPI . . . . . . . .Tuned Port Injection L ite r to Cu b ic In c h : 1 L ite r = 61.02 c u b ic in c h e s
TW C . . . . . . .3 W ay Converter
Example: 5.8(5.75289) x 61.02 = 351 c u b ic in c h e s
TW C/OC . . . . .3 W ay Converter, with Air
2W D . . . . . . .2 W heel Drive
4W D . . . . . . .4 W heel Drive
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EPA ONL Y - No t fo r s a le o r in s ta lla tio n in Ca lifo r n ia
GENERAL INFORMATION
READINESS DRIVE CYCLE TEST
A fter all repairs have b een m ade, any trouble codes have been erased and the MIL has been turned off, you will need
to perform a R eadiness D rive C y c le T est before any emissions tests can be properly done. OBD II systems conduct
self-diagnostic system tests under certain conditions or enabling criteria, as listed below.
1. Elapsed time since vehicle engine start up
2. Engine temperature
3. Throttle position
4. Engine speed
5. V ehicle speed
Mo s t o f th e v a r io u s s y s te m s te s ts , c o n d u c te d b y th e d iffe r e n t m o n ito r s , a r e o n ly d o n e a fte r th e e n g in e h a s
r e a c h e d n o r m a l o p e r a tin g te m p e r a tu r e .
The computer runs three types of tests:
1. Pa s s iv e Te s ts -- These are the tests that monitor a system or component without affecting its operation.
2. Ac tiv e Te s ts -- W here the computer has the monitor produce a test signal so that it’s response can be
checked against stored information.
3. In tr u s iv e Te s ts -- W here the computer performs system checks that directly affect vehicle performance
and emissions.
After a passive test is run and a failure is detected, the computer then performs an active test procedure on the system.
If, after the active test, another failure is detected the computer will run an intrusive test. If after the intrusive test another
failure is confirmed, the computer may not, at this time, store a trouble code and/or illuminate the MIL until after this same
failure occurs after two consecutive test series are completed. Because of this characteristic, it is suggested that you
perform the following I/M R eadiness Drive Cycle Test TW ICE to be sure that all sub-systems have been checked, flags
are set and all I/M monitors are in the ready condition. It is important that these benchmarks or messages the OBD II
system uses indicate that all emission monitors have been run before the vehicle is released to the consumer or goes
through an I/M 240 test.
I/M READINESS DRIVE CYCLE TEST PROCEDURE
1. V ehicle should be started with the engine cold.
2. Let vehicle idle until the engine is at normal operating temperature (the engine coolant temperature sensor should
read 180° F of higher). Generally 5 to 10 minutes is sufficient depending on outside ambient temperature.
3. Put vehicle in gear (with brake applied) and idle for no less than 45 seconds.
4. Accelerate to 45 MPH with no more than ¼ throttle and maintain speed for a full 10 seconds.
5. Decelerate to 35-38 MPH and maintain a steady throttle and speed for 1 minute.
6. Decelerate to 25 MPH and then operate between 25 MPH and 40 MPH for 4 minutes. DO NOT operate
at more than ¾ throttle for this test segment.
7. Decelerate and idle engine for 10 seconds.
8. Accelerate gently to 55 MPH using NO MOR E than ½ throttle, maintain speed for a full 10 seconds.
9. (cid:38)(cid:82)ntinue d(cid:85)i(cid:89)in(cid:74) at (cid:23)(cid:19) (cid:48)(cid:51)H (cid:177) (cid:24)(cid:24) (cid:48)(cid:51)H(cid:15) Use a stead(cid:92) th(cid:85)(cid:82)ttle (cid:83)(cid:85)essu(cid:85)e and (cid:80)aintain s(cid:83)eed (cid:73)(cid:82)(cid:85) a (cid:73)ull 2 (cid:80)inutes(cid:17)
10. R eturn to your shop and shut the vehicle off.
IT IS RECOMMENDED THAT THE ABOVE I/M READINESS DRIVE CYCLE TEST
BE CONDUCTED A SECOND TIME.
If time permits, it is in your best interest to run the cycle again after the vehicle has COOLED down. Doing this second
R eadiness Drive Cycle Test should insure that all problems have been repaired, Flags have been set, all monitors are in
the ready condition, the MIL will remain out, and the vehicle is ready to pass an I/M 240 test.
If the MIL comes back on during Drive Cycle Test 1 or 2, then further repairs are most likely needed or you did not perform
the Drive Cycle Test properly. It is better that you discover this before you return the vehicle to the customer allowing you
to complete the needed repairs.
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GENERAL INFORMATION /
INFORMACIÓN GENERAL /
INFORMATIONS GÉNÉRALES
TABLE OF CONTENTS // TABLA DE CONTENIDO // TABLE DES MATIÈRES
A p p lications / Index ..................................4 A p licaciones / Índice ................................4 A p p lications / Index ..................................4
W arranty / G eneral Info .........................5 -9 G arantía / Inform ació n general . . . .1 4 -20 G arantie / Inform ations gé né rales ....25 -3 1
Universal Specifications ....................1 0 -1 3 Especificaciones Universales ...........21 -24 Spécifications Universelles ...............3 2-3 5
U niversal L istings / Illustrations ........3 6 -4 6 L istado U niversal / Ilustraciones ......3 6 -4 6 Convertisseurs U niversels / Illustrations . 3 6 -4 6
A p p lication L istings, Passenger L istado de A p licaciones, A utom ó viles A p p lications, autom ob iles
Cars & Trucks..................................4 7 -23 5 de Pasajeros y Cam ionetas ............4 7 -23 5 et cam ions .......................................4 7 -23 5
N um erical L istings / Illustrations ....23 6 -4 6 7 L istado N um é rico / Ilustraciones .23 6 -4 6 7 Index num é riq ue / Illustrations .....23 6 -4 6 7
A ccessories ...................................4 6 8 -4 8 6 A ccesorios .....................................4 6 8 -4 8 6 A ccessoires ..................................4 6 8 -4 8 6
APPLICATIONS (INDEX) // APLICACIONES (ÍNDICE) // APPLICATIONS (INDICE)
ACURA.......................... 47 GMC ............................ 135 NISSAN/DATSUN ................ 186
AL FA ROMEO ................... 49 HONDA.......................... 146 OL DSMOBIL E ................... 192
. . .
AMERICAN MOTORS ............ 49 HUMMER........................ 150 OPEL ........................... 197
. . .
ASTON MARTIN ................. 50 HYUNDAI........................ 150 PASSPORT...................... 197
ASUNA (Ca n a d a ) ................. 50 INFINITI ......................... 153 PEUGEOT ....................... 197
AUDI ............................ 50 INTERNATIONAL HARV ESTER.... 155 PL YMOUTH...................... 198
AV ANTI.......................... 53 ISUZU........................... 155 PONTIAC........................ 202
BERTONE ....................... 53 JAGUAR ........................ 156 PORSCHE....................... 210
BL UE BIRD BUS ................. 53 JEEP............................ 157 RAM ............................ 211
BMW ............................ 53 K IA.............................. 160 RENAUL T ....................... 211
BUICK ........................... 58 L ADA (Ca n a d a ) .................. 162 SAAB ........................... 212
CADIL L AC....................... 64 L ANCIA ......................... 162 SATURN......................... 213
CHECK ER....................... 68 L AND ROV ER.................... 163 SCION........................... 217
CHEV ROL ET .................... 68 L EXUS .......................... 163 SMART.......................... 217
CHRYSL ER...................... 88 L INCOL N........................ 165 STERL ING....................... 217
DAEW OO........................ 94 L OTUS .......................... 169 SUBARU ........................ 218
DAIHATSU....................... 95 MASERATI....................... 169 SUZUK I ......................... 221
DEL OREAN...................... 95 MAZDA.......................... 169 TOYOTA......................... 222
DODGE.......................... 95 MERCEDES-BENZ ............... 174 TRIUMPH........................ 230
EAGL E . . . . . . . . . . . . . . . . . . . . . . . . . .107 MERCURY....................... 176 V OL K SW AGEN .................. 230
FIAT............................. 108 MERK UR ........................ 183 V OL V O .......................... 233
FORD ........................... 108 MINI COOPER ................... 183 W ORK HORSE W 42............... 235
GEO............................. 135 MITSUBISHI ..................... 183 YUGO ........................... 235
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EPA ONL Y - No t fo r s a le o r in s ta lla tio n in Ca lifo r n ia
GENERAL INFORMATION
WARRANTY/GENERAL INFO
HOW TO USE THE TECHNICAL HELPLINE:
1-800-277-2787
When calling the Technical Helpline, please have the following information available:
1 V ehicle year, make and model.
2 Engine size and other important information such as fuel injection, transmission type or turbo charged.
3 V ehicle curb weight and/or GV W (Gross V ehicle W eight)
W hen installing Aftermarket Converters, the guidelines set by the EPA (Environmental Protection Agency).
If you are unsure of which converter to use, please call the Technical Helpline.
Th e Te c h n ic a l He lp lin e : 1-800-277-2787 is a v a ila b le fr o m 8 a .m . to 5 p .m . EST Mo n d a y th r o u g h Fr id a y .
FINDING A UNIVERSAL CONVERTER FOR APPLICATIONS NOT LISTED
If a universal catalyst is not listed for the application you and engine type by using your V IN number. Once
need, you can easily identify which one to use with the (cid:92)(cid:82)u ha(cid:89)e (cid:82)(cid:69)tained this in(cid:73)(cid:82)(cid:85)(cid:80)ati(cid:82)n (cid:92)(cid:82)u (cid:70)an find the
following information. proper replacement for your vehicle using the universal
(cid:70)(cid:82)n(cid:89)e(cid:85)te(cid:85) s(cid:83)e(cid:70)ifi(cid:70)ati(cid:82)n (cid:83)a(cid:74)es in the (cid:70)atal(cid:82)(cid:74)(cid:17)
Identify the catalyst type that is on the car. This can
(cid:69)e d(cid:82)ne (cid:69)(cid:92) findin(cid:74) the (cid:89)ehi(cid:70)le(cid:10)s e(cid:80)issi(cid:82)n (cid:70)(cid:82)nt(cid:85)(cid:82)l NOTE: Care must be taken to use the proper type
information label. It is located under the hood and will converter. Attention should also be given to the engine
list tune up procedures as well as emission information. size limits and vehicle curb weights used in this catalog.
If you are unsure of which converter to use, please
Charts are included in the next two pages to help contact the Te c h n ic a l He lp lin e a t 1-800-277-2787.
you decode this label and also identify model year
NOTES ON VEHICLE WEIGHT
V ehicle weight can be expressed by the following terms: and engine size, the proper aftermarket converter can be
installed.)
CURB WEIGHT - W eight of vehicle without occupants.
(cid:57)ehi(cid:70)le (cid:90)ei(cid:74)ht in(cid:73)(cid:82)(cid:85)(cid:80)ati(cid:82)n (cid:80)a(cid:92) (cid:69)e (cid:73)(cid:82)und (cid:82)n the (cid:89)ehi(cid:70)le(cid:10)s
GVW - Total weight of the vehicle including its fully (cid:90)ei(cid:74)ht ta(cid:74) (cid:82)n the d(cid:85)i(cid:89)e(cid:85)(cid:10)s d(cid:82)(cid:82)(cid:85) (cid:83)illa(cid:85) (cid:82)(cid:85) (cid:82)n the (cid:89)ehi(cid:70)le
loaded capacity. registration. GV W may also be found on vehicle weight tag.
TEST or INERTIA WEIGHT - The full weight of the If in doubt, please contact the Te c h n ic a l He lp lin e
vehicle when ready for use. (This weight is the maximum a t 1-800-277-2787. Test weight eq uals the Gross V ehicle
test weight listed in the catalog. As long as the vehicle W eight minus the payload or Loaded Capacity plus 300
test weight does not exceed our maximum test weight lbs.
5
EPA ONL Y - No t fo r s a le o r in s ta lla tio n in Ca lifo r n ia
GENERAL INFORMATION
WARRANTY/GENERAL INFO
NOTICE TO PROFESSIONAL INSTALLERS
Environmental Protection Agency (EPA) guidelines state that aftermarket converters may be installed only in the following situations:
1. The converter is missing from the vehicle.
2. A state or local inspection program has determined that the existing converter has been lead-poisoned, damaged or otherwise
needs replacement.
3. The (cid:89)ehi(cid:70)le is (cid:80)(cid:82)(cid:85)e than fi(cid:89)e (cid:11)(cid:24)(cid:12) (cid:92)ea(cid:85)s (cid:82)ld (cid:82)(cid:85) has (cid:80)(cid:82)(cid:85)e than (cid:24)(cid:19)(cid:15)(cid:19)(cid:19)(cid:19) (cid:80)iles (cid:82)n it(cid:15) and the(cid:85)e is a le(cid:74)iti(cid:80)ate need (cid:73)(cid:82)(cid:85) (cid:70)(cid:82)n(cid:89)e(cid:85)te(cid:85) (cid:85)e-
placement that has been established and documented. V ehicles 1996 and newer have an 8 year/80,000 mile warranty on major
e(cid:80)issi(cid:82)ns (cid:70)(cid:82)(cid:80)(cid:83)(cid:82)nents(cid:17) (cid:38)(cid:82)nsult (cid:92)(cid:82)u(cid:85) (cid:82)(cid:90)ne(cid:85)s (cid:80)anual(cid:15) s(cid:83)e(cid:70)ifi(cid:70) (cid:90)a(cid:85)(cid:85)ant(cid:92) in(cid:73)(cid:82)(cid:85)(cid:80)ati(cid:82)n (cid:82)n (cid:38)atal(cid:92)ti(cid:70) (cid:38)(cid:82)n(cid:89)e(cid:85)te(cid:85)s (cid:70)an (cid:69)e (cid:73)(cid:82)und (cid:82)n the
EPA W ebsite: http://www.epa.gov/otaq/consumer/warr95fs.txt
In order to establish and document that the circumstances permitting replacement of an original or missing converter with an
aftermarket converter, the installer MUST include on the service invoice:
• The customers name and complete address
• The make, model, year and mileage of the vehicle
• The stated reason for replacement
W here a state or local government has determined that a converter is damaged or needs replacement, the service or repair facility
must retain a copy of the written statement or order by a proper government representative which indicates that the converter should
be replaced and attach it to the invoice.
(cid:58)he(cid:85)e the (cid:85)e(cid:83)la(cid:70)e(cid:80)ent need has n(cid:82)t (cid:69)een (cid:89)e(cid:85)ified (cid:69)(cid:92) a (cid:83)(cid:85)(cid:82)(cid:83)e(cid:85) state (cid:82)(cid:85) l(cid:82)(cid:70)al (cid:74)(cid:82)(cid:89)e(cid:85)n(cid:80)ent (cid:85)e(cid:83)(cid:85)esentati(cid:89)e(cid:15) the (cid:70)ust(cid:82)(cid:80)e(cid:85) and a
(cid:85)e(cid:83)(cid:85)esentati(cid:89)e (cid:82)(cid:73) the se(cid:85)(cid:89)i(cid:70)e (cid:82)(cid:85) (cid:85)e(cid:83)ai(cid:85) (cid:73)a(cid:70)ilit(cid:92) (cid:80)ust si(cid:74)n a state(cid:80)ent (cid:89)e(cid:85)i(cid:73)(cid:92)in(cid:74) that (cid:85)e(cid:83)la(cid:70)e(cid:80)ent is (cid:77)ustified(cid:17) This state(cid:80)ent(cid:15) (cid:58)H(cid:44)(cid:38)H (cid:44)S
(cid:50)(cid:49) TH(cid:40) (cid:41)(cid:44)(cid:53)ST (cid:51)(cid:36)(cid:42)(cid:40) (cid:11)installe(cid:85)(cid:10)s (cid:70)(cid:82)(cid:83)(cid:92)(cid:12) (cid:50)(cid:41) TH(cid:40) (cid:38)(cid:50)(cid:49)(cid:57)(cid:40)(cid:53)T(cid:40)(cid:53) (cid:58)(cid:36)(cid:53)(cid:53)(cid:36)(cid:49)T(cid:60) (cid:11)see (cid:83)a(cid:74)es (cid:73)(cid:82)ll(cid:82)(cid:90)in(cid:74)(cid:12) shall (cid:70)(cid:82)nsist (cid:82)(cid:73) the (cid:73)(cid:82)ll(cid:82)(cid:90)in(cid:74)(cid:29)
CATALYTIC CONVERTER LIMITED WARRANTY REGISTRATION
Installers must retain copies of warranties, invoices and
OWNER & VEHICLEINFORMATION INSTALLATION STATEMENT
CACMMiudaotsydkdt:reoee:ml_s:s___e:___r ____N____a____m________e:_____________________________________________________________EYS__tnea__agt__rei:n__: e____ ____S____iz____e___ : ___Z____i__p_____:_______________________________________________________________________ vaouTbCnyernha hdde5tthai e0mUcler,yl 0.eacvSt0 ieie.acnh 0rEn tti caacdmnoiil vnnendii le voroledioew smn,nr. n toomi eeFttrrer eiens dgnad o aitncenarridmrlear a lPctela huc rmlleoolmay tinwies snvrcst seatpeitiqonarortunolcneli hee rcrAsrsieob . g oanrieftretn sertp ohc rlcyleea o pcdrrveeaeeeqmipvrruli eaecbidrcneue etsbss.m i wy tneFh ehtnauhsittrces ctteh hhaes eetma afr rfrmlieoyos tlsodmilicoreo ewscrn,ieoi gsnipnf ngcl veta oehsdcrnteia ttnte trovrego. em lltha hewsinceta lstte rehbr eaeids nerl ptievyfarei ocdf opoe afsern rt5edlhyx eys ciueegsapnertesdd saretnapytle)a mcfoeerm naetstn ltfe ocaro ssnti vx1e (5r6t e)d ram, ymosna tfrhrkosem,d a itnnh des u thdceah t erae wpolfaa yicn etshdtaa ctll oathntievoyen r ctoeafrn st hb(eeif
Date:____________________Mileage at Installation:_________ Irnep oaridrse ra rtoe mveardifey a tnhda tf athceil iptyro rpeeprr ecsirecnutmatisvtaen mceuss te sxiigsnt, tthhee foowllnoewr ionfg tshtea tveemheicnlte: on which such
Replacement Part#:_________Invoice:_____________________ The vehicle is over 5 years old or has more than 50,000 miles on it and the catalytic identified (cid:90)ith (cid:83)a(cid:85)ti(cid:70)ula(cid:85) (cid:70)ust(cid:82)(cid:80)e(cid:85) in(cid:89)(cid:82)i(cid:70)es and state(cid:80)ents and
INSTALLER INFORMATION c_o_n_v_e_r_te_r_ r_e_q_u_ir_e_d_ r_e_p_la_c_e_m__en_t_ b_e_c_a_u_s_e_:___________________________________________________________________ be available for EPA inspection.
The vehicle’s catalytic converter was missing when the vehicle was brought in.
Dealer Name:_________________________________________
Address:_____________________________________________ Facility Representative’s Signature:______________________________________________
City:____________________State: ____ Zip:______________ Vehicle Owner’s Signature:_______________________________ Date:_______________
INSTALLATION FACILITY COPY
INSTALLATION REQUIREMENTS
The Environmental Protection Agency (EPA) has issued the following installation req uirements. The converter must be:
1. Installed in only one of three situations:
4. The proper converter for the vehicle application as
• The converter is missing from the vehicle.
dete(cid:85)(cid:80)ined and s(cid:83)e(cid:70)ified (cid:69)(cid:92) the (cid:80)anu(cid:73)a(cid:70)tu(cid:85)e(cid:85)
• A state or local inspection program has deter-
5. Connected properly to any existing air injection
mined that the existing converter has been
components on the vehicle
lead-poisoned, damaged or otherwise needs
replacement. 6. Installed with all the other req uired converters for

the particular application if more than one converter
• The (cid:89)ehi(cid:70)le is (cid:80)(cid:82)(cid:85)e than fi(cid:89)e (cid:11)(cid:24)(cid:12) (cid:92)ea(cid:85)s (cid:82)ld (cid:82)(cid:85)
was installed originally by the vehicle manufacturer
has more than 50,000 miles on it, and there
or, in the case of new aftermarket converters, if
is a legitimate need for converter replacement (cid:80)(cid:82)(cid:85)e than (cid:82)ne (cid:70)(cid:82)n(cid:89)e(cid:85)te(cid:85) (cid:90)as s(cid:83)e(cid:70)ified (cid:69)(cid:92) the
that has been established and documented. converter manufacturer; AND
1996 and newer vehicles have an 8 year/80,000
mile warranty 7. If a new converter, accompanied by the warranty
in(cid:73)(cid:82)(cid:85)(cid:80)ati(cid:82)n (cid:70)a(cid:85)d(cid:15) filled in (cid:69)(cid:92) the installe(cid:85)(cid:17)
2. In the same location as the original converter

3. The same type of converter as the original converter
(i.e. - oxidation, three-way or three way with air)
(cid:51)(cid:85)i(cid:82)(cid:85) t(cid:82) installin(cid:74) a ne(cid:90) (cid:70)(cid:82)n(cid:89)e(cid:85)te(cid:85)(cid:15) ensu(cid:85)e that the en(cid:74)ine is tuned t(cid:82) (cid:73)a(cid:70)t(cid:82)(cid:85)(cid:92) s(cid:83)e(cid:70)ifi(cid:70)ati(cid:82)ns and (cid:82)(cid:83)e(cid:85)atin(cid:74) (cid:83)(cid:85)(cid:82)(cid:83)e(cid:85)l(cid:92)(cid:17) The
manufacturer assumes no liability for damage or catalytic converter failure due to installation on a improperly tuned or maintained
engine.
WARNING: (cid:38)atal(cid:92)ti(cid:70) (cid:38)(cid:82)n(cid:89)e(cid:85)te(cid:85)s (cid:82)(cid:83)e(cid:85)ate at ext(cid:85)e(cid:80)el(cid:92) hi(cid:74)h te(cid:80)(cid:83)e(cid:85)atu(cid:85)es(cid:4) (cid:36)ll(cid:82)(cid:90) su(cid:73)fi(cid:70)ient ti(cid:80)e (cid:73)(cid:82)(cid:85) the (cid:70)(cid:82)n(cid:89)e(cid:85)te(cid:85) t(cid:82) (cid:70)(cid:82)(cid:82)l
completely before handling.
The following page contains an example of the warranty card provided with the catalytic converters sold in this catalog.
INSTAL L ERS and OW NERS must complete the front and back of the top (W hite) sheet. Installers must retain the top (W hite)
sheet. Fa ilu r e to d o s o is a v io la tio n o f th e EPA g u id e lin e s a n d th e Cle a n Air Ac t.
6
EPA ONL Y - No t fo r s a le o r in s ta lla tio n in Ca lifo r n ia
GENERAL INFORMATION
WARRANTY/GENERAL INFO
CATALYTIC CONVERTER LIMITED WARRANTY REGISTRATION
TOP SHEET:
The customer and installer MUST read and sign
the installation statement. Installer retains this copy.
SECOND (YELLOW) SHEET:
This is the customer’s copy. In the event that it is
necessary to make a warranty claim, the customer
must return the catalytic converter to an authorized
dealer along with the warranty.
THIRD (PINK) SHEET:
This copy should be stuffed inside the original cata-
lytic converter and retained for 15 days.
BOTTOM SHEET:
Mail this copy to Airtek, Inc. after affixing a post-
age stamp on the back side of the card.
CATALYTIC CONVERTER LIMITED WARRANTY
Airtek, Inc. makes the following limited warranty to the original retail purchaser of this catalytic converter:
1. L IMITED W ARRANTY: This catalytic converter is warranted 3. EXCL USIONS: Failure and/or destruction of a catalytic
to be free from defects in materials and workmanship subject to converter caused by the following matters are not covered by this
the exclusion and conditions set forth below and subject to the warranty:
duration limits in this paragraph. This catalytic converter has been a. Improper installations (including installation on a vehicle
designed and manufactured and is warranted to meet federal for which the converter has not been cataloged) or
Environmental Protection Agency emission req uirements for failure to maintain the vehicle in proper operating
25,000 miles. The stainless steel body and the nipples alone are condition with all emission control eq uipment properly
(cid:90)a(cid:85)(cid:85)anted (cid:73)(cid:82)(cid:85) (cid:24) (cid:92)ea(cid:85)s (cid:82)(cid:85) (cid:24)(cid:19)(cid:15)(cid:19)(cid:19)(cid:19) (cid:80)iles(cid:15) (cid:90)hi(cid:70)he(cid:89)e(cid:85) (cid:70)(cid:82)(cid:80)es fi(cid:85)st(cid:17) (cid:36)t connected and operating according to vehicle
the conclusion of the 5 year/50,000 mile or 25,000 mile period, (cid:80)anu(cid:73)a(cid:70)tu(cid:85)e(cid:85)(cid:182)s s(cid:83)e(cid:70)ifi(cid:70)ati(cid:82)ns(cid:17)
whichever is applicable, all liability under this limited warranty shall b. The use of leaded fuel.
terminate. c. Damage due to accident, negligence or misuse
d. (cid:38)(cid:82)n(cid:89)e(cid:85)te(cid:85)s installed (cid:82)n (cid:89)ehi(cid:70)les (cid:90)ith (cid:80)(cid:82)dified exhaust
2. DEFECTS: If the catalytic converter is determined to be or emission systems
defective, Airtek, Inc. will supply the purchaser with a new catalytic
converter provided the following conditions are met:
a. The purchaser must return the converter to an AL L IMPL IED W ARRANTIES, INCL UDING THE W ARRANTIES
authorized dealer, along with the completed warranty OF MERCHANTABIL ITY AND FITNESS FOR A PARTICUL AR
claim card and proof of purchase. PURPOSE, ARE EXPRESSL Y L IMITED TO THE DURATION OF
b. If the warranty claim relates to emission performance, THIS L IMITED W ARRANTY.
the purchaser must provide proof of failure of an
emission test. AIRTEK , INC. SHAL L NOT BE L IABL E FOR DAMAGES OR
c. Airtek, Inc. may req uire the purchaser to provide proof INJURY TO PERSONS OR PROPERTY RESUL TING FROM
that the engine was tuned to original manufacturer’s MISUSE OR IMPROPER INSTAL L ATION OF THE CATAL YTIC
s(cid:83)e(cid:70)ifi(cid:70)ati(cid:82)ns and (cid:80)aintained in (cid:83)(cid:85)(cid:82)(cid:83)e(cid:85) (cid:82)(cid:83)e(cid:85)atin(cid:74) CONV ERTER.
condition.
Some states do not allow a limitation on how long an implied
THE ONL Y OBL IGATION OF AIRTEK , INC. UNDER THIS warranty lasts, or the exclusion or limitation of incidental or
W ARRANTY IS TO SUPPL Y THE PURCHASER W ITH A NEW conseq uential damages. The above limitations or exclusions may
CATAL YTIC CONV ERTER. n(cid:82)t a(cid:83)(cid:83)l(cid:92) t(cid:82) (cid:92)(cid:82)u(cid:17) This (cid:90)a(cid:85)(cid:85)ant(cid:92) (cid:74)i(cid:89)es (cid:92)(cid:82)u s(cid:83)e(cid:70)ifi(cid:70) le(cid:74)al (cid:85)i(cid:74)hts(cid:15) and
you may also have other rights which may vary from state to state.
7
EPA ONL Y - No t fo r s a le o r in s ta lla tio n in Ca lifo r n ia
GENERAL INFORMATION
WARRANTY/GENERAL INFO
HOW TO DETERMINE ENGINE SIZE AND MODEL YEAR
IN MANY APPL ICATION L ISTINGS IN THE CATAL OG, IT IS REQUIRED FOR YOU TO K NOW THE PROPER ENGINE SIZE.
The following information will allow you to determine proper model year and engine size:
FOR MODEL YEAR ENGINE TYPE
(cid:36)(cid:38)U(cid:53)(cid:36) 86-99 10th DIGIT NOT IDENTIFIED IN V IN EX C. FOR SLX
81-88 10th DIGIT 4th DIGIT
AMC
75-80 2nd DIGIT 7th DIGIT
(cid:36)U(cid:39)(cid:44) 81-99 10th DIGIT NOT IDENTIFIED IN V IN
BMW 81-99 10th DIGIT NOT IDENTIFIED IN V IN
(cid:37)U(cid:44)(cid:38)(cid:46) 75-80 10th DIGIT 8th DIGIT
CADILLAC 81-99 6th DIGIT 5th DIGIT
81-99 10th DIGIT 8th DIGIT
CHEV R OLET
75-80 6th DIGIT 5th DIGIT
81-99 10th DIGIT 8th DIGIT
(cid:38)H(cid:40)(cid:57)(cid:53)(cid:50)(cid:47)(cid:40)T T(cid:53)U(cid:38)(cid:46)
75-80 6th DIGIT 3rd DIGIT
81-99 10th DIGIT 8th DIGIT
CHR Y SLER
75-80 6th DIGIT 5th DIGIT
(cid:39)(cid:36)(cid:44)H(cid:36)TSU 88-92 10th DIGIT 8th DIGIT
81-99 10th DIGIT 8th DIGIT
DODGE
75-80 6th DIGIT 5th DIGIT
81-89 10th DIGIT 8th DIGIT
(cid:39)(cid:50)(cid:39)(cid:42)(cid:40) T(cid:53)U(cid:38)(cid:46)
75-80 6th DIGIT 5th DIGIT
EAGLE 88-98 10th DIGIT 8th DIGIT
FIAT 79-85 NOT IDENTIFIED IN V IN NOT IDENTIFIED IN V IN
FOR D 81-99 10th DIGIT 8th DIGIT
(EX C.FIESTA) 75-80 1st DIGIT 5th DIGIT
(cid:41)(cid:50)(cid:53)(cid:39) T(cid:53)U(cid:38)(cid:46) 81-99 10th DIGIT 8th DIGIT
(cid:11)(cid:40)(cid:59)(cid:38)(cid:17) (cid:38)(cid:50)U(cid:53)(cid:44)(cid:40)(cid:53)(cid:12) 75-80 NOT IDENTIFIED IN V IN 4th DIGIT
(cid:41)(cid:50)(cid:53)(cid:39) (cid:38)(cid:50)U(cid:53)(cid:44)(cid:40)(cid:53) 5th DIGIT 4th DIGIT
GEO 89-99 10th DIGIT 8th DIGIT
81-99 10th DIGIT 8th DIGIT
(cid:42)(cid:48)(cid:38) T(cid:53)U(cid:38)(cid:46)
75-80 6th DIGIT 3rd DIGIT
HONDA 80-99 10th DIGIT NOT IDENTIFIED IN V IN
H(cid:60)U(cid:49)(cid:39)(cid:36)(cid:44) 86-99 10th DIGIT 8th DIGIT
INFINITI 90-99 10th DIGIT 4th DIGIT
(cid:44)SU(cid:61)U 81-99 10th DIGIT 8th DIGIT
89-99 10th DIGIT 8th DIGIT
JE EP 81-88 10th DIGIT 6th DIGIT
75-80 2nd DIGIT 7th DIGIT
96-99 10th DIGIT 8th DIGIT
(cid:46)(cid:44)(cid:36)
94-95 10th DIGIT NOT IDENTIFIED IN V IN
(cid:47)(cid:40)(cid:59)US 90-99 10th DIGIT 4th DIGIT
81-99 10th DIGIT 8th DIGIT
LINCOLN
75-80 1st DIGIT 5th DIGIT
81-99 10th DIGIT NOT IDENTIFIED IN V IN
(cid:48)(cid:36)(cid:61)(cid:39)(cid:36)
75-80 NOT IDENTIFIED IN V IN 4th DIGIT
(cid:48)(cid:40)(cid:53)(cid:38)U(cid:53)(cid:60) 81-99 10th DIGIT 8th DIGIT
81-99 10th DIGIT NOT IDENTIFIED IN V IN
(cid:48)(cid:40)(cid:53)(cid:38)(cid:40)(cid:39)(cid:40)S(cid:16)(cid:37)(cid:40)(cid:49)(cid:61)
75-80 NOT IDENTIFIED IN V IN NOT IDENTIFIED IN V IN
8