ANSYS Mechanical Tips & Tricks Harish Radhakrishnan 1 © 2011 ANSYS, Inc. September 8, 2011 Material Library Elastic Plasticity Linear / Multilinear Isotropic / Kinematic hardening Hyperelastic Drucker Prager Cap Model Viscoelastic Mullins effect Bergstrom-Boyce model 2 © 2011 ANSYS, Inc. September 8, 2011 Plasticity UTS Failure Yield Hardening Necking 2 2 2 6 2 2 2 xx yy yy zz zz xx xy yz zx eq 2 Equivalent stress calculates Splits the stress to two components – the distortional energy in the hydrostatic stress + deviatoric stress material No role!!! Causes plastic yielding 3 © 2011 ANSYS, Inc. September 8, 2011 Hardening Isotropic hardening Kinematic hardening 4 © 2011 ANSYS, Inc. September 8, 2011 Plasticity….Multilinear hardening F Required for true A modeling current F UTS Available from S Failure experiments A Yield 0 Hardening Necking S 1 e true ln 1e NOTE: Using Engineering stress instead of true stress will cause instabilities!! 5 © 2011 ANSYS, Inc. September 8, 2011 Modeling Contact in ANSYS Contact definition requires three Penetration occurs when contact compatibility is not enforced. components 1. Normal behavior &Tangential (sliding) behavior 2. Contact detection behavior 3. Formulation 6 © 2011 ANSYS, Inc. September 8, 2011 Penalty Method F K x normal contact penetration • As K , penetration goes contact to zero Integration Point Detection • Large values of K lead to contact contact chattering – change the Normal stiffness factor • For highly Nonlinear materials use update stiffness • Consider Asymmetric contact for dissimilar materials - ratio of Young’s modulus is large (>100) 7 © 2011 ANSYS, Inc. September 8, 2011 Other Contact formulations • In the Lagrange Method, we seek to solve for the constraint – penetration is zero. • Lagrange multipliers are used to enforce the constraint – result in extra degrees of freedom (DOF) F • Zero penetration • Can be computationally expensive • Augmented Lagrange Method uses the best of both worlds • F K x pressure Less sensitive to the value of contact stiffness normal contact pentration • Multipoint Constraints (MPC) is for bonded contacts – ties the nodes between the two surfaces 8 © 2011 ANSYS, Inc. September 8, 2011 General Tips on Modeling Contact • A plateau in the force convergence plot could be attributed to large contact stiffness • MPC method is preferred over the Penalty method for bonded contacts • Plot the Newton-Raphson residuals to identify problem contact regions • For contact between dissimilar materials, consider using – Asymmetric contact – Modeling the stiff body as rigid 9 © 2011 ANSYS, Inc. September 8, 2011 Contact Tool • Keep track of contacts with large penetration - Consider refining mesh • If penetration is intended consider using Add Offset with / without ramped effects 10 © 2011 ANSYS, Inc. September 8, 2011
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