ANSI A Special Boring Bars

68 Pages·2011·3.68 MB·English

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SpecialBoringBars
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SpecialHolders
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SpecialInserts Seri
2012
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®

 Indexable tooling
since 1932


Indexable spot, engraving,
drilling, and boring tools
Solid carbide tooling
EveredeToolCompanyhasbeen
Servingtheaerospace
theexclusiveU.S.A.representative
industrysince1994.
since2002.
 
Eversinks™ and aircraft tooling once shown
in the Everede product guide are now
in the Intrepid Aero Tool catalog.
THREEUNIQUEPRODUCTLINESAVAILABLEFROMEVEREDETOOLCOMPANY
E EVEREDE TOOL CO. TABLE OF CONTENTS
®
PAGE
TABLEOFCONTENTS 1
INSERTS 2-5
CUTTINGDATA 6-13
BORINGBARS ANSINomenclature 14
MINBORERANGE
ne w ANSISeries 0.480to1.500” 15-17
OrderingInformation 18
SeriesA 0.180to0.356” 19-21
SeriesB 0.270to0.360” 22-25
SeriesC 0.438to 0.688” 26-27
SeriesD 0.625to1.344” 28-29
SeriesE-H 0.230to1.094” 30-34
SeriesFL-SpiralFluted 0.220to1.000” 35
SeriesPB-Profiling 0.520to1.100“ 36
SeriesTH-Threading 0.272to0.593” 37
SeriesRCH-ReverseBars 0.394to1.205”” 38-39
SeriesIND-Countersinks 0.125to0.500” 40
SeriesCHM-Chamfermills 0.500to1.500” 41
SeriesINCB-Counterbores 0.148to1.214” 42
SERIESPC-PORTCONTOURCUTTERS
SeriesIFPC-Indexable SAE4-SAE24 43
SeriesCTPC-CarbideTipped SAE2-SAE24 44
CuttingData 45
w
SETSANDne KITS BoringBars,Countersinks,ChamferMills 46-49
ACCESSORIES Hardware 50
Pilots 50
BoringBarSleeves 51
EVEREDESTYLE BoringBars&Inserts 52-62
CUSTOMTOOLING InsideBackCover
E EVEREDE TOOL CO. INSERTS
®
COATEDGRADES UNCOATEDGRADES CERMET TIPPED
PVD CVD
TiN TiN TiALN TiN TiN C8 C5 C3 C2 C1 C7 s
e
ri
5 0 0 0 0 5 0 0 0 0 5 0 0 e
0 1 3 3 3 0 3 1 2 3 0 1 1 S
P K K P K P P K K K P N H r
e
d
EVEREDEGRADES ol
H
PEAVRETRENDOE. IC T R CV7 CVM2 TL120 CV6 MC32 CS7 CS6 CM2 CS2 MU12 CT7 PCD CBN
APLT-347 .375 .187 .015 q q q q q CHM
I.C. R T COATEDGRADES UNCOATEDGRADES CERMET TIPPED
PVD CVD
Aangles TiN TiN TiALN TiN TiN C8 C5 C3 C2 C1 C7 es
ri
CD..=15° 05 10 30 30 30 05 30 10 20 30 05 10 10 Se
CC..=7° P K K P K P P K K K P N H er
d
A˚ EVEREDEGRADES ol
H
w PEAVRETRENDOE. IC T R CV7 CVM2 TL120 CV6 MC32 CS7 CS6 CM2 CS2 MU12 CT7 PCD CBN
ne CB
CCGT-21.51 .250 .094 .015 q q PC
ANSI
CCGT-32.51 .375 .156 .015 q q ANSI
GROUNDCHIPBREAKER CDCC-07L .156 .040 .007 q q q q q q q q q
CDCC-07R .156 .040 .007 q q q q q q q q q
CDCC-15L .156 .040 .015 q q q q q q q q q
A
CDCC-15R .156 .040 .015 q q q q q q q q q FL
Note:Uselefthandground
chipbreakerinsertwithright
handboringbars.Useright
handgroundchipbreakerinsert
withlefthandboringbars.
CDCD-02 .156 .040 .002 q q q q q q q q q q q
A
CDCD-07 .156 .040 .007 q q q q q q q q q q q
FL
CDCD-15 .156 .040 .015 q q q q q q q q q q q
CDCH-07 .156 .040 .007 q q q q q
A
FL
CDCH-15 .156 .040 .015 q q q q q
CDCT-02T .156 .050 .002 q q
TH
w DCGT-21.51 .250 .094 .015 q q
e
n ANSI
DCGT-32.51 .375 .156 .015 q q
Whenorderinginserts,indicateEveredepartnumberfollowedbyEveredegrade.Example:APLT-347-TL120
Askaboutourspecialsandexistinginventoryofbarsnotfeaturedinourcatalogs.
▼
Phone: [phone] www.everede.net
E EVEREDE TOOL CO. INSERTS
®
Aangles R T COATEDGRADES UNCOATEDGRADES CERMET TIPPED
TB..=5° PVD CVD
TD..=15° I.C. TiN TiN TiALN TiN TiN C8 C5 C3 C2 C1 C7 s
e
TP..=11° ri
5 0 0 0 0 5 0 0 0 0 5 0 0 e
0 1 3 3 3 0 3 1 2 3 0 1 1 S
P K K P K P P K K K P H H r
e
d
A˚ EVEREDEGRADES ol
H
F PEAVRETRENDOE. IC T R CV7 CVM2 TL120 CV6 MC32 CS7 CS6 CM2 CS2 MU12 CT7 PCD CBN
TBEB-02F .160 .047 .002 q q q q
I.C.
TBEB-04F .250 .094 .004 q q q q q TH
R=F(flat)
w TCGT-21.51 .250 .094 .015 q q
e
n
TCGT-32.51 .375 .156 .015 q q ANSI
TDAB-02 .160 .047 .002 q q q q q q q q q q q
TDAB-07 .160 .047 .007 q q q q q q q q q q q B
RCH
TDAB-15 .160 .047 .015 q q q q q q q q q q q
FL
TDAB-31 .160 .047 .031 q q q q q q
GROUNDCHIPBREAKER TDAC-07L .160 .047 .007 q q q q q q q q q
TDAC-07R .160 .047 .007 q q q q q q q q q
TDAC-15L .160 .047 .015 q q q q q q q q q
B
TDAC-15R .160 .047 .015 q q q q q q q q q RCH
Note:Uselefthandground
FL
chipbreakerinsertwithright
handboringbars.Useright
handgroundchipbreaker
insertwithlefthandboring
bars.
TPGB-202 .250 .094 .002 q q q q
TPGB-207 .250 .094 .007 q q q q q q q q q q q C
FL
TPGB-215 .250 .094 .015 q q q q q q q q q q q
RCH
TPGB-231 .250 .094 .031 q q q q q q q q
GROUNDCHIPBREAKER TPGC-207L .250 .094 .007 q q q q q q q q
TPGC-207R .250 .094 .007 q q q q q q q q
TPGC-215L .250 .094 .015 q q q q q q q q
C
TPGC-215R .250 .094 .015 q q q q q q q q FL
Note:Uselefthandground
RCH
chipbreakerinsertwithright
handboringbars.Useright
handgroundchipbreaker
insertwithlefthandboring
bars.
TPGH-202 .250 .094 .002 q q q C
FL
TPGH-207 .250 .094 .007 q q q q q q q q q
CB
TPGH-215 .250 .094 .015 q q q q q q q q q IND
RCH
TPGH-231 .250 .094 .031 q q q q q q q q q PC
Whenorderinginserts,indicateEveredepartnumberfollowedbyEveredegrade.Example:TBEB-02F-CV7
Askaboutourspecialsandexistingin▼ventoryofbarsnotfeaturedinourcatalogs.
Phone: [phone] www.everede.net
E EVEREDE TOOL CO. INSERTS
®
Aangles R T COATEDGRADES UNCOATEDGRADES CERMET TIPPED
TB..=5° PVD CVD
TD..=15° I.C. TiN TiN TiALN TiN TiN C8 C5 C3 C2 C1 C7 s
e
TP..=11° ri
5 0 0 0 0 5 0 0 0 0 5 0 0 e
0 1 3 3 3 0 3 1 2 3 0 1 1 S
P K K P K P P K K K P N H r
e
d
A˚ EVEREDEGRADES ol
H
PEAVRETRENDOE. IC T R CV7 CVM2 TL120 CV6 MC32 CS7 CS6 CM2 CS2 MU12 CT7 PCD CBN
TPGB-307 .375 .125 .007 q q q q q q q q q q D
FL
TPGB-315 .375 .125 .015 q q q q q q q q q q
RCH
TPGB-331 .375 .125 .031 q q q q q q q q q q
GROUNDCHIPBREAKER TPGC-307L .375 .125 .007 q q q q q q q q
TPGC-307R .375 .125 .007 q q q q q q q q
TPGC-315L .375 .125 .015 q q q q q q q q
D
TPGC-315R .375 .125 .015 q q q q q q q q
Note:Uselefthandground FL
chipbreakerinsertwithright
handboringbars.Useright
handgroundchipbreaker
insertwithlefthandboring
bars.
TPGH-307 .375 .125 .007 q D
FL
TPGH-315 .375 .125 .015 q q q q q q q q q
PC
TPGH-331 .375 .125 .031 q q q q q q q q RCH
COATEDGRADES UNCOATEDGRADES CERMET TIPPED
PVD CVD
TiN TiN TiALN TiN TiN C8 C5 C3 C2 C1 C7 s
e
ri
∇ 5 0 0 0 0 5 0 0 0 0 5 0 0 e
0 1 3 3 3 0 3 1 2 3 0 1 1 S
∇11° P K K P K P P K K K P N H er
d
EVEREDEGRADES ol
H
PEAVRETRENDOE. IC T R CV7 CVM2 TL120 CV6 MC32 CS7 CS6 CM2 CS2 MU12 CT7 PCD CBN
VPGT-207 .250 .125 .007 q q q q q q q q
VPGT-215 .250 .125 .015 q q q q q q q q
PB
VPGT-202L .250 .125 .002 q q q q q q q
R VPGT-202R .250 .125 .002 q q q q q q q
4˚ VPGT-207L .250 .125 .007 q q q q q q q
VPGT-207R .250 .125 .007 q q q q q q q
PB
VPGT-215L .250 .125 .015 q q q q q q q
Lefthandshown.
VPGT-215R .250 .125 .015 q q q q q q q
Whenorderinginserts,indicateEveredepartnumberfollowedbyEveredegrade.Example:TPGB-307-CVM2
Askaboutourspecialsandexistinginventoryofbarsnotfeaturedinourcatalogs.
▼
Phone: [phone] www.everede.net
E EVEREDE TOOL CO. INSERTS
®
R T COATEDGRADES UNCOATEDGRADES CERMET TIPPED
PVD CVD
TiN TiN TiALN TiN TiN C8 C5 C3 C2 C1 C7 s
e
ri
5 0 0 0 0 5 0 0 0 0 5 0 0 e
0 1 3 3 3 0 3 1 2 3 0 1 1 S
I.C. P K K P K P P K K K P N H r
e
d
7º EVEREDEGRADES ol
H
PEAVRETRENDOE. IC T R CV7 CVM2 TL120 CV6 MC32 CS7 CS6 CM2 CS2 MU12 CT7 PCD CBN
WCGT-002 .156 .062 .002 q q q q q q q
E
WCGT-008 .156 .062 .008 q q q q q q q
FL
WCGT-015 .156 .062 .015 q q q q q q q
WCGT-102 .187 .094 .002 q q q q q q q
F
WCGT-108 .187 .094 .008 q q q q q q q
FL
WCGT-115 .187 .094 .015 q q q q q q q
WCGT-202 .250 .094 .002 q q q q q q q
G
WCGT-208 .250 .094 .008 q q q q q q q FL
PC
WCGT-215 .250 .094 .015 q q q q q q q
WCGT-308 .375 .156 .008 q q q q q q q
H
WCGT-315 .375 .156 .015 q q q q q q q FL
PC
WCGT-331 .375 .156 .031 q q q q q q q
COATEDGRADES UNCOATEDGRADES CERMET TIPPED
PVD CVD
TiN TiN TiALN TiN TiN C8 C5 C3 C2 C1 C7 s
e
∇ 5 0 0 0 0 5 0 0 0 0 5 0 0 eri
0 1 3 3 3 0 3 1 2 3 0 1 1 S
11º P K K P K P P K K K P N H er
EVEREDEGRADES old
H
PEAVRETRENDOE. IC T R CV7 CVM2 TL120 CV6 MC32 CS7 CS6 CM2 CS2 MU12 CT7 PCD CBN
XPGT-107 .187 .096 .007 q q q q q q q q
XPGT-115 .187 .096 .015 q q q q q q q q PB
XPGT-102L .187 .096 .002 q q q q q q q
XPGT-102R .187 .096 .002 q q q q q q q
R
XPGT-107L .187 .096 .007 q q q q q q q
4˚
XPGT-107R .187 .096 .007 q q q q q q q PB
XPGT-115L .187 .096 .015 q q q q q q q
Lefthandshown.
XPGT-115R .187 .096 .015 q q q q q q q
Whenorderinginserts,indicateEveredepartnumberfollowedbyEveredegrade.Example:WCGT-002-CV6
Askaboutourspecialsandexistinginventoryofbarsnotfeaturedinourcatalogs.
▼
Phone: [phone] www.everede.net
E EVEREDE TOOL CO. CUTTING DATA
®
MATERIAL GROUPS
Name Group Description RepresentativeMaterials
Steels 1 Freemachining&low 1008,1010,1018,1020,10L18,1108,1117,1141,
carbonsteels 1151,11L44,1200series,12L14
(100-225BHN)
2 Medium&highcarbon 1035,1040,1045,1055,1080,1085,1090,1525,
steel(<35Rc) 1541,1551,1561,1572
3 Alloysteels(<45Rc) 1300series,200series,4012,4023,4140,4320,
4422,5120,E51100,E52100,6118,6150,7000se-
ries,8620,8622,8640,8822,E-9310,Cr-Moalloys
4 Caseorinductionhardened Hardenedsteels>45Rc
steels
5 Toolsteels(<45Rc) SAEclassesA(A2thruA10),D(D2thruD7),H(H10
thruH42),M(M1thruM47),O(O1thruO7),S(S1
thruS7),T(T1thruT15);wroughthighcarbon/low
alloyW1,W2,L2,P1,P6
StainlessSteels 6 Austensic-moderateto 200&300series,XM-1,XM-5,XM-7,XM-21,CF-8M
difficultmachinability
(135/185BHN)
7 Martensitic-freecutting 400&500series
(180-220BHN)
8 Wroughtprecipitation 13-8Mo,15-5PH,17-4PH,17-7PH
hardened(32-35Rc)
CastIron 9 Graycastiron-lowto A48class20,25,30,35,40,45,50,55,60;J431
mediumhardness gradeG1800,G3000,G3500,G4000
10 Nodularcastiron-medium A439-62,A467-67,A53660-40-18,65-45-12,
hardness 80-55-06,100-70-03,J434,D4512
11a Hardenedcastiron Chilledcastiron,high-chromewhitecastiron
(48-65Rc)
11b Pearliticgrayiron Pearliticgrayiron
High-Temp 12 Nickel&ironbased Inconel,Hastelloy,Waspalloy,Astroloy,Rene,
High-Strength superalloys(<48Rc) Monel
13 Cobaltbasedsuperalloys AiResist213,Stellite,Haynes25(L605),Haynes188
(<45Rc)
14 Titaniumbasedalloys Ti98.8,Ti99.9;tungsten,tantalum,zirconium
Non-Ferrous 15 Freemachining Lowsiliconaluminum2024-T4,2014-T6,6061-T6,
Alloys 2011-T3;brass,silver,platinum,gold
16 Non-freemachining HighsiliconaluminumA380,A390,Duraclan,Amp-
cobronze,aluminumcastings,aluminumbronze,
copperalloys
Non-Metallics 17 Easytodifficulttomachine Plastics,graphite,nylon,PVC,Kevlar,“green’
non-metallics ceramics&carbide
t
Phone: [phone] www.everede.net
E EVEREDE TOOL CO. MATERIAL GROUPS
®
GRADE QUICK REFERENCE
MaterialGroup Description Roughing Semi-Finish Finish
Freemachining&low
Steel 1 CV6 CV6 CV6/CV7
carbonsteels(100-225BHN)
Medium&highcarbonsteel
Steel 2 CV6 CV6 CV6/CV7
(<35Rc)
Steel 3 Alloysteels(<45Rc) CV6 CV6 CV6/CV7
Caseorinductionhardened
SteelHardened 4 CBN CBN CBN
steels
ToolSteel 5 Toolsteels(<45Rc) MC32 MC32 TL120
Austensic-moderateto
StainlessSteel-200/300Series 6 difficultmachinability MC32 MC32 CVM2
(135/185BHN)
Martensitic-freecutting
StainlessSteel-400/500PHSeries 7 TL120 TL120 CVM2
(180-220BHN)
Wroughtprecipitationhard-
StainlessSteel-400/500PHSeries 8 TL120 TL120 CVM2
ened(32-35Rc)
Graycastiron-lowto
CastIron-Gray/Nodular 9 TL120 TL120 TL120
mediumhardness
Nodularcastiron-medium
CastIron-Gray/Nodular 10 TL120 TL120 TL120
hardness
CastIron-Hardened 11a Hardenedcastiron(48-65Rc) CBN CBN CBN
CastIron-Pearlitic 11b Pearliticgrayiron CBN CBN CBN
Nickel&ironbased
High-TempHigh-StrengthAlloys 12 MC32 TL120 TL120
superalloys(<48Rc)
Cobaltbasedsuperalloys
High-TempHigh-StrengthAlloys 13 MC32 TL120 TL120
(<45Rc)
High-TempHigh-StrengthAlloys 14 Titaniumbasedalloys MC32 TL120 TL120
Non-FerrousAlloys 15 Freemachining CS2 CS2 PCD
Non-FerrousAlloys 16 Non-freemachining CS2 CS2 PCD
Easytodifficulttomachine
Non-Metallics 17 CS2 CS2 PCD
non-metallics
NOTES
Therecommendedmaximumdepthofcutwillexceedthedesiredoperatingdepthofcutinmanysitua-
tions.Someparametersandguidelinesarelistedbelow.
•Finishingpasseswilltypicallyrequiresignificantlylighterdepthsofcutthangeneralpurposeorroughing
cuts.Forexample,afinishingpassusingaTDABstyleinsertinaluminummayrequirereducingthedepthof
cuttonomorethan.005”.
•Noseradiusneedstobeconsideredindeterminingmaximumdepthofcut.Formanymaterials,thedepth
ofcutshouldnotexceedthecornerradiuswhenthecornerradiusislessthan.015”.Forexample,inmost
gradesofstainlesssteel,thedepthofcutshouldnotexceed.007”whenusinga.007”cornerradiusinsert.
•GroundChipbreakersarerecommendedforusewithstringymaterials,lightcutsandapplicationsthat
requireafinefinish.
•Theaccompanyingspeedandfeedchartsaremeanttoprovideanappropriateoperatingrangeforan
arrayofapplications.Inroughingapplicationstherecommendedspeedwillbetowardthelowerendofthe
rangeandthefeedwillbetowardthehigherendoftherange.Infinishingapplicationstherecommended
speedwillbetowardthehigherendoftherangeandthefeedwillbetowardthelowerendoftherange.
•ForANSIprogram,substituteTL120gradeinmaterialgroups15and16.
t
Phone: [phone] www.everede.net
E EVEREDE TOOL CO. CUTTING DATA
®
GRADE RECOMMENDATIONS
CuttingSpeeds(SFM)
MaterialGroup Description ISOCode Grade Roughing Semi-finishing Finishing
1 Free P05 CT7 * * 400-1000
machining P05 CV7 * * 500-900
&low K30 TL120 300-600 * *
carbonsteels P30 CV6 300-500 350-700 *
(100-225BHN) K30 MC32 * 150-350 *
P05 CS7 * * 300-450
P30 CS6 * 150-350 *
2 Medium& P05 CT7 * * 400-1000
highcarbon P05 CV7 * * 500-900
steel K30 TL120 300-600 * *
(<35Rc) P30 CV6 300-500 350-700 *
K30 MC32 * 150-350 *
P05 CS7 * * 300-450
P30 CS6 * 150-350 *
3 Alloysteel P05 CT7 * * 400-1000
(<45Rc) P05 CV7 * * 500-900
K30 TL120 300-600 * *
P30 CV6 300-500 350-700 *
K30 MC32 * 150-350 *
P05 CS7 * * 300-450
P30 CS6 * 150-350 *
4 Caseor
induction
hardened H10 CBN 200-600 200-600 200-600
steels
(>45Rc)
5 Toolsteels P05 CT7 * * 300-500
(<45R) P05 CV7 * * 400-600
K30 TL120 * 400-600 500-700
P30 CV6 * 350-450 *
K30 MC32 100-250 100-250 *
K30 MU12 80-50 * *
6 Austensic- P05 CT7 * * 200-500
moderate K10 CVM2 * * 350-500
todifficult K30 TL120 250-400 300-500 400-800
machinability P30 CV6 * 300-400 *
(135-185BHN) K30 MC32 150-350 150-400 *
K30 MU12 100-250 * *
7 Martensitic- P05 CT7 * * 200-500
freecutting K10 CVM2 * * 250-500
(180-220BHN) K30 TL120 250-400 300-500 *
P30 CV6 * 300-400 350-500
K30 MC32 * 250-400 *
K30 MU12 75-150 * *
8 Wrought P05 CT7 * * 200-500
precipitation K10 CVM2 * * 250-500
hardened K30 TL120 250-400 300-500 *
(32-35Rc) K30 MC32 * 150-300 150-300
K30 MU12 75-150 * *
t
Phone: [phone] www.everede.net