Anchor Fastening Technology Manual 09 / 2012 PDF
Preview Anchor Fastening Technology Manual 09 / 2012
Anchor Fastening Technology Manual 09 / 2012 0 10/ 2012 Forword Foreword Dear customer, As it is our ambition to be the worldwide leader in fastening technology, we are continously striving to provide you with state-of-the-art technical information reflecting the latest developments in codes, regulations and approvals and technical information for our products. The Fastening Technology Manuals for Post-installed Anchors and for Anchor Channel reflect our ongoing investment into long term research and development of leading fastening products. This Fastening Technology Manual for Post-installed Anchors should be a valuable support tool for you when solving fastening tasks with Post-installed Anchor fastening technology. It should provide you with profound technical know- how, and help you to be more productive in your daily work without any compromise regarding reliability and safety. As we strive to be a reliable partner for you, we would very much appreciate your feedback for improvements. We are available at any time to answer additional questions that even go beyond this content. Raimund Zaggl Business Unit Anchors 10/ 2012 1 Important notices Important notices 1. Construction materials and conditions vary on different sites. If it is suspected that the base material has insufficient strength to achieve a suitable fastening, contact the Hilti Technical Advisory Service. 2. The information and recommendations given herein are based on the principles, formulae and safety factors set out in the Hilti technical instructions, the operating manuals, the setting instructions, the installation manuals and other data sheets that are believed to be correct at the time of writing. The data and values are based on the respective average values obtained from tests under laboratory or other controlled conditions. It is the users responsibility to use the data given in the light of conditions on site and taking into account the intended use of the products concerned. The user has to check the listed prerequisites and criteria conform with the conditions actually existing on the job-site. Whilst Hilti can give general guidance and advice, the nature of Hilti products means that the ultimate responsibility for selecting the right product for a particular application must lie with the customer. 3. All products must be used, handled and applied strictly in accordance with all current instructions for use published by Hilti, i.e. technical instructions, operating manuals, setting instructions, installation manuals and others. 4. All products are supplied and advice is given subject to the Hilti terms of business. 5. Hilti´s policy is one of continuous development. We therefore reserve the right to alter specifications, etc. without notice. 6. The given mean ultimate loads and characteristic data in the Anchor Fastening Technology Manual reflect actual test results and are thus valid only for the indicated test conditions. Due to variations in local base materials, on-site testing is required to determine performance at any specific site. 7. Hilti is not obligated for direct, indirect, incidental or consequential damages, losses or expenses in connection with, or by reason of, the use of, or inability to use the products for any purpose. Implied warranties of merchantability or fitness for a particular purpose are specifally excluded. Hilti Corporation FL-9494 Schaan Principality of Liechtenstein www.hilti.com Hilti = registred trademark of the Hilti Corporation, Schaan 2 10/ 2012 Contents Contents Anchor technology and design ................................................................................................7 Anchor selector.....................................................................................................................................8 Legal environment..............................................................................................................................20 Approvals...........................................................................................................................................22 Base material .....................................................................................................................................28 Anchor design....................................................................................................................................34 Design example..................................................................................................................................44 Corrosion............................................................................................................................................48 Dynamic loads (seismic, fatigue, shock).............................................................................................52 Resistance to fire................................................................................................................................58 Mechanical anchoring systems..............................................................................................71 HDA Design anchor............................................................................................................................72 HSL-3 carbon steel, heavy duty anchor..............................................................................................88 HSL-GR stainless steel, heavy duty anchor......................................................................................100 HSC-A Safety anchor.......................................................................................................................110 HSC-I Safety anchor.........................................................................................................................120 HST Stud anchor..............................................................................................................................130 HSA Stud anchor..............................................................................................................................140 HSV Stud anchor..............................................................................................................................160 HLC Sleeve anchor ..........................................................................................................................170 HAM Hard sleeve anchor..................................................................................................................176 HUS-HR Screw anchor, stainless steel.............................................................................................178 HUS Screw anchor, carbon steel......................................................................................................194 HUS 6 Screw anchor, Redundant fastening......................................................................................210 HUS-A 6 / HUS-H 6 / HUS-I 6 / HUS-P 6 Screw anchor in precast prestressed hollow core slabs....218 HUS 6 / HUS-S 6 Screw anchor.......................................................................................................224 HKD Push-in anchor, Single anchor application................................................................................230 HKD Push-in anchor, Redundant fastening......................................................................................244 HKV Push-in anchor, Single anchor application................................................................................252 HUD-1 Universal anchor...................................................................................................................256 HUD-L Universal anchor...................................................................................................................262 HLD Light duty anchor......................................................................................................................266 HRD-U 10 / -S 10 / -U 14 Frame anchor..........................................................................................270 HRD Frame anchor, Redundant fastening........................................................................................276 HPS-1 Impact anchor.......................................................................................................................294 HHD-S Cavity anchor.......................................................................................................................298 HCA Coil anchor...............................................................................................................................300 HSP / HFP Drywall plug....................................................................................................................302 HA 8 Ring / hook anchor...................................................................................................................304 DBZ Wedge anchor..........................................................................................................................308 HT Metal frame anchor.....................................................................................................................312 HK Ceiling anchor.............................................................................................................................316 HPD Aerated concrete anchor..........................................................................................................322 HKH Hollow deck anchor..................................................................................................................328 HTB Hollow wall metal anchor..........................................................................................................332 IDP Insulation fastener.....................................................................................................................336 IZ Insulation fastener........................................................................................................................340 IDMS / IDMR Insulation fastener ......................................................................................................344 4 10/ 2012 Contents Adhesive anchoring systems ...............................................................................................349 HVZ Adhesive anchor.......................................................................................................................350 HVU with HAS/HAS-E rod adhesive anchor.....................................................................................362 HVU with HIS-(R)N adhesive anchor................................................................................................372 Hilti HIT-RE 500-SD with HIT-V rod..................................................................................................382 Hilti HIT-RE 500-SD with HIS-(R)N...................................................................................................398 Hilti HIT-RE 500-SD with rebar.........................................................................................................410 Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes ..............................................................424 Hilti HIT-RE 500 with HIT-V / HAS in diamond drilled holes..............................................................440 Hilti HIT-RE 500 with HIS-(R)N.........................................................................................................450 Hilti HIT-RE 500 with rebar in hammer drilled holes..........................................................................464 Hilti HIT-RE 500 with rebar in diamond drilled holes.........................................................................480 Hilti HIT-HY 200 with HIT-Z..............................................................................................................490 Hilti HIT-HY 200 with HIT-V..............................................................................................................510 Hilti HIT-HY 200 with HIS-(R)N.........................................................................................................528 Hilti HIT-HY 200 with rebar...............................................................................................................544 Hilti HIT-HY 150 MAX with HIT-TZ....................................................................................................560 Hilti HIT-HY 150 MAX with HIT-V / HAS...........................................................................................572 Hilti HIT-HY 150 MAX with HIS-(R)N................................................................................................590 Hilti HIT-HY 150 MAX with rebar ......................................................................................................602 Hilti HIT-CT 1 with HIT-V..................................................................................................................616 Hilti HIT-HY 150 with HIT-V / HAS....................................................................................................632 Hilti HIT-HY 150 with HIS-(R)N.........................................................................................................648 Hilti HIT-HY 150 with rebar...............................................................................................................660 Hilti HIT-ICE with HIT-V / HAS..........................................................................................................674 Hilti HIT-ICE with HIS-(R)N...............................................................................................................686 Hilti HIT-ICE with rebar.....................................................................................................................698 Hilti HIT-HY 70 injection mortar for masonry.....................................................................................708 HRT-WH Rail anchor with Hilti HVU or Hilti HIT-RE 500...................................................................734 HRT Rail anchor with Hilti HIT-RE 500.............................................................................................738 HRC / HRC-DB Rail anchor with Hilti HIT-RE 500............................................................................742 HRA Rail anchor with Hilti HIT-RE 500 or HVU-G/EA glass capsule.................................................746 HRT-I Rail anchor with Hilti HIT-RE 500...........................................................................................750 HRT-IP Rail Anchor for cast-in/top down construction method..........................................................754 Post-installed rebar connections .........................................................................................759 Basics, design and installation of post installed rebars.....................................................................760 Hilti HIT-RE 500-SD post-installed rebars.........................................................................................798 Hilti HIT-RE 500 post-installed rebars...............................................................................................810 Hilti HIT-HY 200 post-installed rebars...............................................................................................822 Hilti HIT-HY 150 post-installed rebars...............................................................................................830 Hilti HIT-HY 150 MAX post-installed rebars......................................................................................838 Hilti worldwide........................................................................................................................848 10/ 2012 5 Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes Injection mortar system Benefits Hilti - suitable for non-cracked concrete HIT-RE 500 C20/25 to C 50/60 330 ml foil pack - high loading capacity (also available - suitable for dry and water saturated concrete as 500 ml and 1400 ml - under water application foil pack) - large diameter applications - high corrosion resistant Statik mixer - long working time at elevated temperatures - odourless epoxy HAS rod - embedment depth range: from 40 … 160 mm for M8 to 120 … 600 mm for M30 HAS-E rod HIT-V rod PROFIS Small edge Variable High European Fire Corrosion CE Anchor Concrete distance embedment corrosion Technical resistance resistance conformity design and spacing depth resistance Approval software Approvals / certificates Description Authority / Laboratory No. / date of issue European technical approval a) DIBt, Berlin ETA-04/0027 / 2009-05-20 UB 3565 / 4595 / 2006-10-29 Fire test report IBMB, Braunschweig UB 3588 / 4825 / 2005-11-15 WF 166402 / 2007-10-26 & suppl. Assessment report (fire) warringtonfire WF 172920 / 2008-05-27 a) All data given in this section according ETA-04/0027, issue 2009-05-20. 424 10/ 2012 Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes Basic loading data (for a single anchor) All data in this section appliesto For detailssee Simplified design method - Correct setting (See setting instruction) - No edge distance and spacing influence - Steelfailure - Base material thickness, as specified in the table - Onetypical embedment depth, as specified in the table - Oneanchor material, as specified in the tables - Concrete C 20/25, f = 25 N/mm² ck,cube - Temperature range I (min. base material temperature -40°C, max. long term/short term base material temperature: +24°C/40°C) - Installation temperature range +5°C to +40°C Embedment depth a) and base material thickness for the basic loading data. Mean ultimate resistance, characteristic resistance, design resistance, recommended loads. Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39 Typical embedment depth [mm] 80 90 110 125 170 210 240 270 300 330 360 Base material thickness [mm] 110 120 140 165 220 270 300 340 380 410 450 a) The allowed range of embedment depth is shown in the setting details. The corresponding load values can be calculated according to the simplified design method. Mean ultimate resistance: concrete C 20/25 – f = 25 N/mm², anchor HIT-V 5.8 ck,cube Additional Hilti Data according ETA-04/0027, issue 2008-11-03 technical data Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39 Tensile N HIT-V 5.8 [kN] 18,9 30,5 44,1 83,0 129,2 185,9 241,5 295,1 364,4 428,9 459,9 Ru,m Shear V HIT-V 5.8 [kN] 9,5 15,8 22,1 41,0 64,1 92,4 120,8 147,0 182,2 214,5 256,2 Ru,m Characteristic resistance: concrete C 20/25 – f = 25 N/mm², anchor HIT-V 5.8 ck,cube Additional Hilti Data according ETA-04/0027, issue 2008-11-03 technical data Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39 Tensile N HIT-V 5.8 [kN] 18,0 29,0 42,0 70,6 111,9 153,7 187,8 224,0 262,4 302,7 344,9 Rk Shear V HIT-V 5.8 [kN] 9,0 15,0 21,0 39,0 61,0 88,0 115,0 140,0 173,5 204,3 244,0 Rk Design resistance: concrete C 20/25 – f = 25 N/mm², anchor HIT-V 5.8 ck,cube Additional Hilti Data according ETA-04/0027, issue 2008-11-03 technical data Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39 Tensile N HIT-V 5.8 [kN] 12,0 19,3 27,7 33,6 53,3 73,2 89,4 106,7 125,0 144,2 164,3 Rd Shear V HIT-V 5.8 [kN] 7,2 12,0 16,8 31,2 48,8 70,4 92,0 112,0 138,8 163,4 195,2 Rd Recommended loads a): concrete C 20/25 – f = 25 N/mm², anchor HIT-V 5.8 ck,cube Additional Hilti Data according ETA-04/0027, issue 2008-11-03 technical data Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39 Tensile N HIT-V 5.8 [kN] 8,6 13,8 19,8 24,0 38,1 52,3 63,9 76,2 89,3 103,0 117,3 rec Shear V HIT-V 5.8 [kN] 5,1 8,6 12,0 22,3 34,9 50,3 65,7 80,0 99,1 116,7 139,4 rec a) With overall partial safety factor for action = 1,4. The partial safety factors for action depend on the type of loading and shall be taken from national regulations. 10/ 2012 425 Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes Service temperature range Hilti HIT-RE 500 injection mortar may be applied in the temperature ranges given below. An elevated base material temperature may lead to a reduction of the design bond resistance. Maximum long term Maximum short term Base material Temperature range base material base material temperature temperature temperature Temperature range I -40°C to +40 °C +24 °C +40 °C Temperature range II -40 °C to +58 °C +35 °C +58 °C Temperature range III -40 °C to +70 °C +43 °C +70 °C Max short term base material temperature Short-term elevated base materialtemperatures are those that occur over brief intervals, e.g. as a result of diurnal cycling. Max long term base material temperature Long-term elevated base materialtemperatures are roughly constant over significant periods of time. Materials Mechanical properties of HIT-V / HAS Additional Hilti Data according ETA-04/0027, issue 2008-11-03 technical data Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39 HIT-V/HAS5.8 [N/mm²] 500 500 500 500 500 500 500 500 500 500 500 Nominal HIT-V/HAS8.8 [N/mm²] 800 800 800 800 800 800 800 800 800 800 800 tensile HIT-V/HAS -R [N/mm²] 700 700 700 700 700 700 500 500 500 500 500 strength f uk HIT-V/HAS -HCR [N/mm²] 800 800 800 800 800 700 700 700 500 500 500 HIT-V/HAS5.8 [N/mm²] 400 400 400 400 400 400 400 400 400 400 400 Yield HIT-V/HAS8.8 [N/mm²] 640 640 640 640 640 640 640 640 640 640 640 strength f HIT-V/HAS -R [N/mm²] 450 450 450 450 450 450 210 210 210 210 210 yk HIT-V/HAS -HCR [N/mm²] 600 600 600 600 600 400 400 400 250 250 250 Stressed HAS [mm²] 32,8 52,3 76,2 144 225 324 427 519 647 759 913 cross- section A HIT-V [mm²] 36,6 58,0 84,3 157 245 353 459 561 694 817 976 s Moment of HAS [mm³] 27,0 54,1 93,8 244 474 809 1274 1706 2321 2949 3891 resistance W HIT-V [mm³] 31,2 62,3 109 277 541 935 1387 1874 2579 3294 4301 426 10/ 2012 Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes Material quality Part Material Threaded rod Strength class 5.8, A > 8% ductile 5 HIT-V(F), HAS 5.8 M8 –M24 Threaded rod Strength class 8.8, A > 8% ductile 5 HIT-V(F), HAS 8.8 M27 –M39 Stainless steel grade A4, A > 8% ductile Threaded rod 5 HIT-V-R, HAS-R 1.4578; 1.4571; 1.4439; 1.4362 High corrosion resistant steel, 1.4529; 1.4565 Threaded rod = 800 N/mm², R =640N/mm², A > 8% ductile HIT-V-HCR, HAS-HCR m p0.2 5 M24 to M30: R = 700 N/mm², R = 400N/mm², A > 8% ductile m p0.2 5 Steel galvanized, hot dipped galvanized Washer Stainless steel, 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362 ISO 7089 High corrosion resistant steel, 1.4529; 1.4565 Strength class 8, Nut Strength class 70, stainless steel grade A4, EN ISO 4032 1.4401; 1.4404; 1.4578; 1.4571; 1.4439; 1.4362 Strength class 70, high corrosion resistant steel, 1.4529; 1.4565 Anchor dimensions Anchor size M8 M10 M12 M16 M20 M24 M27 M30 M33 M36 M39 AHHHnAAAcSSSh--,o RHHr,C A rHoRSdA-ES,-ER M8x80 M10x90 M12x110 M16x125 M20x170 M24x210 M27x240 M30x270 M33x300 M36x330 M39x360 Anchor embedment depth [mm] 80 90 110 125 170 210 240 270 300 330 360 Anchor rod Anchor rods HIT-V (-R / -HCR) are available in variable length HIT-V, HIT-V-R, HIT-V-HCR Setting installation equipment Anchor size M8 M10 M12 M16 M20 M24 M27 M30 Rotary hammer TE2 –TE16 TE40 –TE70 Other tools compressed air gun or blow out pump, set of cleaning brushes, dispenser Additional DD EC-1, DD 100 … DD xxx a) Hilti recommended tools a) For anchors in diamond drilled holes load values for combined pull-out and concrete cone resistance have to be reduced (see section “Setting instruction”) 10/ 2012 427 Hilti HIT-RE 500 with HIT-V / HAS in hammer drilled holes Setting instruction Dry and water-saturated concrete, hammer drilling a) Brush bore hole with required steel brush HIT-RB a) Note:Manual cleaning only for hef 250 mm and anchor size M16 For detailed information on installation see instruction for use given with the package of the product. 428 10/ 2012
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