ANALYSIS AND DESIGN OF LAMINATED VENEER LUMBER BEAMS WITH HOLES A thesis submitted as partial fulfilment of the requirements for the degree of Doctor of Philosophy in Civil Engineering by Manoochehr Ardalany Supervised by: Prof. Andy Buchanan Assoc. Prof. Massimo Fragiacomo Dr. Bruce Deam Assoc. Prof. Peter Moss Department of Civil and Natural Resources Engineering University of Canterbury Christchurch, New Zealand September 2012 Abstract Timber has experienced new interest as a building material in recent times. Although traditionally in New Zealand it has been the main choice for residential construction, with recently introduced engineered wood products like Laminated Veneer Lumber (LVL), the use of timber has developed to other sectors like commercial, industrial, and multi-story buildings. The application of timber in office and commercial buildings poses some challenges with requirements for long span timber beams yet with holes to pass services. The current construction practice with timber is not properly suited for the aforementioned types of structures. There has been significant progress in designing timber structures since the introduction of timber codes like NZ3603-Timber Structures Standard; however, there are still a number of problems such as holes in beams not being addressed in the code. Experimental and numerical investigation is required to address the problem properly. In Europe, there have been a few attempts to address the problem of cutting holes and strength reduction because of holes/penetrations in glulam beams. However, LVL has not received much attention due to smaller production and use. While other researchers are focusing on glulam beams with holes, this research is targeting LVL beams with holes. This thesis extends existing knowledge on LVL beams with holes and reinforcement around the holes through experimental tests and numerical analysis. An experimental program on LVL specimens has been performed to indicate the material properties of interest that will be used in the analysis and design chapters through whole of the thesis. A wide-ranging experimental program was also performed on beams with holes, and beams with reinforcement around the holes. The experimental program pushes forward existing methods of testing by measuring the load in the reinforcement. i Analysis of LVL beams with holes using Linear Elastic Fracture Mechanics (LEFM) and Nonlinear Fracture Mechanics (NLFM) has been performed and compared with experimental results. Two dimensional finite element models (2D) and three- dimensional finite element models (3D) are incorporated in ABAQUS and have been used for analysis of beams with holes and reinforcement around the holes. The theory of a beam on an elastic foundation is applied to beams with holes. Analytical formulations are developed capable of predicting the cracking load (load associated with crack initiation). For loads smaller than the cracking load, no reinforcement will be required for the holes. Larger holes need reinforcing and a truss model is proposed for derivation of analytical formulations for the tensile load predictions around holes. It is concluded that the numerical and analytical models presented in this thesis are a sound basis for analysis and design of LVL beams with holes and for the design of reinforcement around the holes. However, future research is required to further verify and improve these prediction models. ii Acknowledgements There are so many that have contributed to this body of research, in so many ways, that it is difficult to know where to begin. I will start by acknowledging the entire Department of Civil and Natural Resources Engineering of the University of Canterbury, New Zealand. Specifically, I would like to thank my supervisors: Prof. Andy Buchanan, Assoc. Prof. Massimo Fragiacomo, Dr. Bruce Deam, Prof. Keith Crews, and special thanks to Assoc. Prof. Peter Moss that helped a lot in finalizing the thesis with his smart way of solving problems. Other academic staffs from the department that have guided my research include Assoc. Prof. Stefano Pampanin, Prof. Athol Carr, Dr. David Carradine, Assoc. Prof. Misko Cubrinovski, Assoc. Prof. Greg MacRae, Dr. Brendon Bradley, Dr. Alessandro Palermo, Dr. Elizabeth Bowman, and Prof. Roger Nokes. Thank you for your guidance. Special thanks to postgraduate students: Wouter van Beerschoten, Dennis Pau, Vindo Sadashiva, Javad Arefi, Mostafa Nayyerlo, Arun Puthanpuria, Umut Akguzal, Daniel Morder, and many others who are hard to remember. To staff and lab technicians: Elizabeth Ackerman, Alan Joliffe, Louise Barton, Alan Poynter, John Maley, Peter Coursey, Russel McConchie, Stuart Toase and many other good technicians in Structural Lab that helped a lot with experimental set up and testing. Thank you for your patience and efforts. To past postgraduate students: Dr. David Yeoh, Dr. Umut Akgusel, Dr. Mike Newcombe, and Dr. Asif Iqbal, thank you for all the time spent deliberating and your friendship. iii I acknowledge contributions from researchers outside the University of Canterbury that have contributed: Dr. Simon Aicher from Stuttgart University, Prof. Bob Leicester from CSIRO, Australia, Dr. Joergen Jensen from University of Auckland, Prof. Per Johan Gustafsson from University of Lund, Sweden, Dr. Stephen Franke from University of Auckland, Dr. Bettina Franke from University of Auckland, Prof. Pierre Quenneville, from University of Auckland, Dr. Thomas Bogensperger from Graz University of Technology, Austria, Dr. Robert Finch from Structural Timber Innovation Company (STIC), New Zealand, Dr. Marco Ballerini from the University of Treneto, Italy, and postgraduate student Robert Jockwer from ETH, Zurich, Swiss. The financial support of the Structural Timber Innovation Company (STIC), University of Canterbury (UC) doctoral scholarship, Department of Civil Engineering scholarship, and the European IRSES travel fund, enriched my research by allowing me to attend several national and international conferences. I would like to extend my deep appreciation to Assoc. Prof. Hooshang Dabbagh from University of Kordestan, Iran who encouraged me to follow a PhD program. Finally, I would like to thank my family, especially my mother and father, whom tolerated of not seeing me for about four years, my brother Shahram whom made me hopeful through my university study. My wife Nazanin whom pushed me forward to finish my PhD studies on time. I have always felt your love and support in my heart. iv List of publications During the course of this research, a number of publications have been made, which are based on the work presented in this thesis. They are listed here for reference: Journal papers Ardalany, M., Deam, B. and Fragiacomo, M. (2012). "Experimental results of fracture energy and fracture toughness evaluation of Radiata Pine Laminated Veneer Lumber (LVL) in mode I (opening)." Journal of Materials and Structures RILEM 45(8): 1189- 1205. Ardalany, M., Deam, B., Fragiacomo, M. and Carradine, D. (2012). "Experimental and numerical analysis of hole placement in depth of Laminated Veneer Lumber (LVL) beams." Australian Journal of Structural Engineering (AJSE): 1-11 (Accepted). Ardalany, M., Fragiacomo, M., Deam, B. and Crews, K. (2012). "Analytical cracking load estimation of Laminated Veneer Lumber (LVL) beams with holes." Journal of Holz als Roh- und Werkstoff (Accepted). Ardalany, M., Fragiacomo, M., Moss, P. and Deam, B. (2012). "A new model for tensile load prediction in the reinforcement around the holes in shear dominant areas in Laminated Veneer Lumber (LVL) beams." Journal of Materials and Structures RILEM (Accepted): 1-32. Ardalany, M., Carradine, D., Fragiacomo, M. and Deam, B. (2012). "Experimental tests on Laminated Veneer Lumber (LVL) beams with holes and different methods of reinforcement of the holes", Journal of Structures and Buildings (under review). v Conference papers Ardalany, M., Fragiacomo, M., Deam, B. and Buchanan, A. (2012), ―Design of reinforcement around holes in Laminated Veneer Lumber (LVL) beams‖, World Conference on Timber Engineering (WCTE 2012), P. Quenneville, Auckland, New Zealand 1: 539-547. Ardalany, M., Deam, B., Fragiacomo, M. and Crews, K. (2010). "Tension perpendicular to grain strength of wood, Laminated Veneer Lumber (LVL) and Cross banded LVL (LVL-C)." 21st Australasian Conference on the Mechanics of Structures and Materials: 891- 896. Ardalany, M., Deam, B. and Fragiacomo, M. (2010). ―Numerical investigation of the load carrying capacity of Laminated Veneer Lumber (LVL) joists with holes‖, World Conference on Timber Engineering (WCTE 2010). Riva del Garda, Italy. vi Table of contents Abstract .............................................................................................................................. i Acknowledgements ......................................................................................................... iii List of publications ........................................................................................................... v Table of contents ............................................................................................................ vii List of figures ................................................................................................................. xv List of tables ................................................................................................................ xxvi List of notation ............................................................................................................ xxix Latin capitals ............................................................................................................... xxix Latin lower case .......................................................................................................... xxxii Greek ......................................................................................................................... xxxiv Miscellaneous ............................................................................................................. xxxv 1 Introduction and literature review ............................................................................ 1 1.1 Introduction ........................................................................................................ 1 1.2 Background ........................................................................................................ 1 1.3 Motivation for the research ................................................................................ 4 1.4 General literature review on timber ................................................................... 4 1.5 Review of recent investigations ......................................................................... 6 1.6 Analysis of timber beam with holes .................................................................. 6 1.6.1 Finite element method ................................................................................ 8 vii 1.6.2 Fracture mechanics analysis ....................................................................... 9 1.7 Failure mechanisms ......................................................................................... 11 1.7.1 Failure mechanisms for rectangular holes ................................................ 11 1.7.2 Failure mechanisms for circular holes ...................................................... 12 1.8 Design of holes without reinforcement ............................................................ 13 1.8.1 Design according to draft of Eurocode 5 .................................................. 13 1.8.2 Design according to an empirical formulation ......................................... 15 1.8.3 Design according to Swiss code ............................................................... 16 1.8.4 Design according to DIN 1052 ................................................................. 17 1.9 Reinforcements around holes ........................................................................... 19 1.9.1 Swedish glulam handbook ........................................................................ 20 1.9.2 DIN 1052 .................................................................................................. 21 1.10 Objectives of the thesis ................................................................................ 21 1.11 Scope of the research ................................................................................... 22 1.12 Organization of the thesis ............................................................................. 22 1.13 Summary ...................................................................................................... 25 2 Material properties .................................................................................................. 26 2.1 Introduction ...................................................................................................... 26 2.2 Physical properties ........................................................................................... 27 2.2.1 Timber density .......................................................................................... 27 2.2.2 Moisture content ....................................................................................... 28 2.3 Mechanical properties ...................................................................................... 28 2.3.1 Orthotropic elasticity ................................................................................ 28 viii
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