AMP Z-PACK 2mm HM Hard Metric Interconnection System

84 Pages·2005·2.37 MB·English

AMP Z-PACK 2mm HM Hard Metric
Interconnection System
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
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only and are subject to change without catalog 65721 5 row Connector
TycoElectronics has devel-
notice. Please consult TycoElectronics
for the most current product information. oped a user-friendly and Dimensions are in millimeters 65722 5+2 row Connector
The export of certain TycoElectronics dynamic search technique and inches. Values in brack- 889065 8 row Connector
products is restricted by the Arms that allows you to steer the etsare inch equivalents. 889066 8+2 row Connector
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© 1999 and 2005 by TycoElectronics
time when defining your Product Specifications
If all of the above cannot Corporation.
product. Use the applica- help, we have a team of 108-19082 5 row board-to-board All International Rights Reserved.
tion form above to apply for experts in our Product Connections AMP, AMP-HDI, ACTIONPIN, Z-PACK
your ‘PIN’ number. Information Centers ready 108-1622 8 row board-to-board and Tycoare trademarks.
Connections CompactPCI is a trademark of
to assist you with technical
PICMG-PCI Industrial Computer
information and help identify 108-19107 LF Cable Connectors Manufacturers Group Incorporated.
the right products for your 108-19108 HF Cable Connectors LOCTITE is a trademark of Henkel Corp.
needs. 108-1651 Universal Power Module RAL is a trademark of the Central
Application Specifications Organization for product assurance in
Germany.
114-19029 Standard board-to-board
Other products, logos, and company
114-19036 Ground Return Shields names mentioned herein may be
114-19039 LF Cable Connector trademarks of their respective owners.
114-1103 Universal Power Module See inside back cover for Global
Contacts and phone numbers.
2
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
Product Outline and Table of Contents
Product Facts Product Outline
■ High Density System with The AMP Z-PACK 2mm HM Table of Contents
Small Real Estate on Hard Metric connector sys-
Backplane and Daughtercard Specifications.........................................................2
tem is designed to meet the
■ Extensive Range of Signal, current and future needs System Options,Front and Rear......................4,5
Power, Coaxial, and Fiber of telecommunication,
Board-to-Board and Cable- computer and instrumenta- Product Characteristics and System Features...6
to-Board Connections. tion applications giving
Electrical Characteristics......................................7
■ Hard Metric 2mm Pitch in excellent electrical and
Accordance with IEC 917 mechanical characteristics Contact Make and Break Sequence.....................8
and IEC 61076-4-101 at an economical price. It is
Connector Configurations.....................................9
■ Modular Units give Flexible a high performance, high
Configuration density system with flexible Vertical Male Connectors,5 row....................10-12
■ Special Versions for VME64 configuration which offers
Extensions and CompactPCI upgradeability. The connec- Right Angle Female Connectors,5 row........13-15
tor system is fully sup-
■ Signal Contact Rating 1.5a Vertical Male Connectors,8 row....................16-18
ported by TycoElectronics
Fully Energized
spice models to guarantee Right Angle Female Connectors,8 row........19-21
■ Universal Power Module
choosing the right product
rated at 7.8A / line, 23.4A 4 & 4+1 Row Slim Connectors......................22,23
to match the application.
fully energized
■ All Lines Impedance Z-PACK 2mm HM connec- Vertical Female Connectors,8 Row...................24
Controlled to 50ohm tors comply with the Right Angle Male Connectors,5 Row..........25,26
(Single Ended) and 100ohm requirements of IEC 917
(Differential) nominal and IEC 61076-4-101 and Vertical Female Connectors,5 Row...................27
■ Safe Design, complies with valuable product extensions
Midplane Board-to-Board Arrangements...........28
IEC950 in Mated Condition; provide great flexibility in
Universal Power Module is the range of applications. Male Shrouds (ZIF Style)..................................29
Safe in Unmated Condition The system can provide the Spacers.............................................................30
following options: Spacer Selection...............................................31
■ Several Performance Levels
One Piece Shrouds...........................................32
for Board and Cable ■ Backplane and
Connectors with Unshielded daughtercard Male Pin Protection Covers...............................33
and Shielded Versions connections in standard
DIN and Hybrid DIN Systems.........................34-40
■ Corruption-proof and reverse sex.
sequencing- Signal Contact AMP Mini-SC (MSC) and
■ Parallel daughtercard
Levels exceed Maximum Hybrid MSC Systems.................................41-46
connection.
Tolerance of Backplane
Distortion and Warpage ■ Midplane connections in Coding Keys and Contact Loading Variants......47
(ref. Hard Metric Equipment both planar and cross
CompactPCI and VME 64 Extensions.................48
Practice) connect configuration.
■ Mismatching Keys Block ■ Cable connections for CompactPCI Connectors:At a Glance.........49,50
Mating before any Contact backplane rear and front Universal Power Module.................................51-53
Touch of daughtercards.
■ Backplane thickness range Guiding Hardware...........................................54-57
■ Extender card connections.
1.4 - 5.6 [.055 - .220]
Cable Connectors and Lead Assemblies...........58
■ Daughtercard Thickness These variations can be
Range of 1.4 - 4.3 [.055 - arranged for signal contacts, Cable Connector Mating Arrangements............59
.169] (3.5 [.138] max. with and for backplanes, power, 10 and 20 Position Connectors.........................60
Lower Shields) coax and fiber optic cable Lead Assemblies...............................................61
and board connections. Male Cable Connector Shrouds........................62
■ Small Press Fit Board Hole
allows Maximum Track Male Connectors, Cable-to-Board...............63, 64
Width and Minimum Signal
Dimensions and Tolerances..........................65,66
Corruption
■ Versions comply with Customer Specification Chart.............................67
Bellcore Central Office
PC Board Layouts...........................................69-72
Environment and
Uncontrolled Environment Connector Insertion Tooling..........................73-77
■ Single- and Multi-line
Non-RoHS to RoHS Compliant
Models Available or
TycoElectronics Circuits & Part Number Cross Reference..................78-80
Design can build a System
Part Number Index.........................................81,82
to your Specification
3
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
System Options — Front
Parallel Card Connection
Pages 10 and 26
5 and
5+2 Row
Pages 10-15
Card Extenders
Pages 24,25
Power,Coax and
Fiber Optic Systems
Pages 34-46
Cable Headers
Pages 63,64
Reverse Sex
Connection
Dimensions Between Boards Pages 25-27
Daughtercard to backplane dimension
12.5 [.492] except for reverse sex which
is 17.7 [.700]. Stacked daughtercard
spacing is 15.0 [.591].
Minimum spacing between
daughtercards is 16.0 [.630] (18.0 [.709]
for cable connectors; 20.0 [.787] for
EMI/RFI shield systems; 24.0 [.945] for
8 and 8+2 row systems).
Card extender spacing 15.0 [.591]. Universal Power
8 and 8+2 Row Module and
See Application Specification 114-19029
Pages 16-24 Guide Pins
for details and tolerances.
Pages 51-57
4
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
System Options — Rear
Shrouds & Spacers
Pages 29-32
Cross Connect
Page 28
AMP Mini-SC
(MSC) Fiber Optic
Connectors
Pages 41-46
Cable Headers & Shrouds
Pages 62-64
Cable Connectors &
Assemblies
Pages 58-61
5
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
Product Characteristics and System Features
Product Characteristics System Features
Electronic developments are Shielding Termination Coaxial Connection
increasing the demands on Upper and/or lower ground All versions use DIN coax contacts can be
system performance, and return shields are used with AMP ACTION PIN press fit fitted to type L, M and N
connectors can no longer 5+2 and 8+2 row headers contacts, giving high reten- housings in cable and
be considered as discrete to improve signal integrity. tion force termination con- board mount versions.
components but as part of a EMI / RFI shields are avail- forming to IEC 352-5.
Fiber Optic Connections
total electrical/electronic able to totally enclose 5 row
Pin Headers DIN style contacts can
design. These aspects can connectors to give maxi-
Contact pins are available be fitted to housings as
include the following: mum immunity from, and
to give three mating levels above or higher density
minimum emission of, radi-
Higher pin count within tight on the front face with stan- AMP MSC contacts to MSC
ated noise.
space constraints. dard 3.7 [.146] tail, suitable housings.
Reduced Skew for boards from 1.4 to 4.3
With 25 and 40 signal pins Spice Models
The design of right angle [.055 - .169] thick.
per cm of 5 row and 8 row To achieve optimum
connectors achieves very Feedthrough vertical head-
connectors respectively, high performance and cost,
low skew between longest ers offer three levels of mat-
densities can be achieved, it is essential to accurately
and shortest contact and ing to rear of backplane for
or low signal to ground match connector and
board paths, corrected for midplane and cable con-
ratios specified within tight system parameters. Where
board effects. The actual nection with special twisted
space constraints. customers wish to carry
value varies between 5 row pins used for cross connect
out their own analysis,
Minimum reflections and 8 row types. applications. A wide variety
TycoElectronics offers sin-
Matched impedance of standard product exists
Fiber Optic Connections gle and multi-line models
between cables, connectors which offer economy and
As well as the normal for many connector styles.
and systems give low reflec- short lead times, but any
power and coaxial DIN con- Please ask for details of the
tions at interfaces. This is variation of selective load
tacts, either DIN fiber optic packages available.
achieved with overmolded can be offered.
or AMP MSC fiber optic
receptacle contacts which Modelling Support
connectors can be included Receptacle Assemblies
give impedances close to TycoElectronics offers a
in backplane systems for Receptacle assemblies
the values of printed circuit structured approach to the
high speed data transfer employ a 'chiclet' assembly
boards, maximizing effec- design and evaluation of
without risk of corruption. principle allowing a variety
tive signal strength. packaging and intercon-
of selective loading and
Upgradeability nection systems, including
Reduced crosstalk providing the ability to fit
The system is upgradeable a full range of electrical
Crosstalk can be minimized reduced cross talk shields.
to give enhanced perform- and mechanical support
by selective use of ground Enhanced versions are pre-
ance as system demands functions.
pins between signals, fitted with upper shields,
increase. This allows eco-
which can be augmented with lower shields applied Using accurate device
nomical selection of compo-
by the use of ground return separately as required. models, our capabilities
nents initially with enhanced
shields. Reduced cross talk include high speed signal
version selectable as per- Power Connection
versions of the receptacle propagation analysis using
formance levels increase Universal Power Module
connector provide partial SPICE modelling, and simu-
without a major change in Connectors are press fit
shielding between columns. lation of interconnections
connector design or board three position connectors
and backplane designs.
layout. TycoElectronics rec- with the option of three
Complete power distribution
ommends that board layouts levels of sequencing and
and thermal analysis can
include ground return shield 23A rating.
also be included.
holes for future-proofing.
Alternatively, DIN contacts
System Manufacture
can be used in type L ,M
TycoElectronics Circuits
and N housings with con-
and Packaging Division
tact rating up to 40A and
specializes in the design
first make/last break option.
and manufacture of high
Variations of cable-to-
performance backplanes
board, board-to-board and
and subsidiary boards.
cable-to-cable are offered.
They will design back-
planes and boards to meet
your performance criteria,
bringing their experience
and tools to enhance your
design. Ask TycoElectronics
for further details.
6
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
Electrical Characteristics
Electrical Characteristics, Electrical characteristics, Typical.
Typical
Signal Pin rating, all contacts loaded 1.5a @ 70°C [158°F]
AMP Z-PACK 2mm HM Nominal resistance <13.5mOhm
Connector System offers Creepage/clearance </=0.8mm
considerable benefits in Propagation delay, corrected for board effects (5 row) 104ps
performance over other Signal/ground ratio 4:1 1:1 Differential Pair
2.00 [.079] systems. Tests Impedance 50-58 49-55 86-89
have shown values for Backward x-talk, row to row 4-10 2-3
inductance, capacitive " " column to column <3 <1 <1
loading and propagation " " diagonal <2 <<1 <<1
delay to be 18%, 13% and These values apply at 333ps rise time (10%-90%).
18% lower respectively than These values have been obtained with 5 row connectors;similar improvements are obtained with 8 row versions.
other 5 row systems. See page 41 for Z-PACK 2mm HM Connector Optical Performance.
Shield Types and Selection
Standard Version
5 row version gives 250 contacts/100 e
d
[3.937], suitable for rise times down to
c
100ps with cross talk <5% using a 4:1
b
signal/ground ratio (50 signal/100mm) a
Reduced Cross Talk Version Standard Shielded
Metal shield grounded to row c and to e
the board (optional) reduces cross talk d
in the d and e contacts by 25% to the c
level of a and b. Allows increase in den- b
sity to 100 signals/100 [3.937]. a
Standard Shielded
Ground Return Shields
f
Performance is enhanced suitable for e
rise times down to 250ps by using extra d
pin rows mating to shields on the recep- c
tacle. Allows an increase in density to b
75 signal/100 [3.937], reduces cross a
z
talk by 30% and reduces single ended
impedance peaks in rows a and e.
Standard Shielded
Ground Return and Reduced
f
X-talk Shields e
Increase performance to sub-nanosecond d
rise times. When used with differential c
b
pairs, improves cross talk by 30%,
a
lowers impedance peaks and reduces
z
propagation delay by 10%
g
e
d
c
b
EMI/RFI Shields
a
These shields, used with end caps,
totally enclose the connector and reduce x
radiation by 20-30dB over the 100MHz-
1GHz range. These shields can be used g
with reduced cross talk shields as
shown in the lower view. e
d
c
b
a
x
7
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
Contact Make and Break Sequence
Make and Break Sequence
BLOCKING INCORRECT 0.00
The diagram shows the sequence of KEYING COMBINATION
make and break for the range of 2mm
HM signal contacts, shields, Universal
Power Module contacts and DIN 41626
contacts. In relation to the key blocking REMAINING DISTANCE
position, the housings must close by the BETWEEN MALE-FEMALE CONTACT
dimension shown to give first contact
point for the respective contact type, PCB MATING SIDE
BACKPLANE
with housings fully mated 9.1 [.358] CENTERLINE DAUGHTERBOARD ROW A, Z-PACK 2 [.079]
closer than the key blocking point. (FOR UNI PWR.CONT.FIRST CENTERLINE-2.0 [.079])
All dimensions are nominals and
assume connectors are assembled flush 0.35
with the backplane. [.013]
POWER CONTACT F.M.L.B.
0.95
[.037]
UNI.PWR.LEVEL 3
2.55
[.100]
UNI.PWR.LEVEL 2
2.75
[.108]
SIGNAL CONTACT LEVEL 3
4.05
[.159]
UNI.PWR.LEVEL 1
4.20
[.165]
POWER CONTACT STD.
4.25
[.167]
SIGNAL CONTACT LEVEL 2
4.30
[.169]
COAX CONTACT
4.35
[.171]
EMI-RFI SHIELDING
4.75
[.187]
ENHANCED SHIELDING
5.75
[.226]
SIGNAL CONTACT LEVEL 1
8
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
Connector Configurations
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are possible. L
525
Signal
Contacts
*
360 ** Overall length fits Eurocard
Signal, board sizes
12 Special ** Overall length fits ETSI
Contacts board sizes
**
ACTION PIN Contacts AMP ACTION PIN Press-fit Contact Interconnection
Details of the pcb hole size
and finish apply to all
ACTIONPIN contacts.
IEC 61076-4-101 specifies Annular Ring, Ø 1.0 [.039]
true position of holes to Drilled Hole Diameter, Ø 0.7 ±0.025 [.0276 ±.001]
Prior to Plating
within 0.1 [.004]. For
Cu Plating 0.025 - 0.050 [.001 - .002] Min.Hole ø Max.Hole ø
feedthrough posts, true
0.55 [.0217] 0.65 [.0256]
position within 0.05 [.002] SnPb Plating Optional
0.004 - 0.010 [.0002 - .0004]
to minimize out-of-position Two spring members compress
post tips could be used. Finished Hole Ø 0.55 - 0.65 [.0217 - .0256] to different degrees to accommo-
date hole tolerances max.diago-
A new contact can be nal 0.84 [.033] dia.
inserted into the same hole
three times without damage
should repair or replace-
ment be necessary.
9
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967
AMP Z-PACK 2mm HM Hard Metric
Interconnection System
Vertical Male Connector, 5 Row, Types A, B and C
Vertical Male Connectors
Types A,B and C male connectors will
mate with right angle female and vertical
female connectors shown on pages 13
and 27 respectively.
5 Row Versions
Type A has 110 signal pins with center
guiding and keying facility. Type B has
125 signal pins and Type C has 55 sig-
nal pins and guiding features. All are
end stackable without change in contact
pitch according to the chart on page 9.
5+2 Row Versions
Type C
For use with females with ground return
shields and contacts in rows z and f in
addition to those above.
Short Tail Versions
Standard versions have contact option A
in rows a-e with option C in rows z and Shown with
f on 5+2 row versions. Coding Key
Installed for
Feedthrough Versions Type A Reference Only. Type B
For midplane and rear cable connection.
5 row versions mate with unshielded 5 Row
female connectors and 5 row cable con-
15.4
nectors. 5+2 row versions mate with [.606]
female connectors having ground return Short Tail
shields or 5+2 row shielded cable con-
nectors. Standard versions use contact Type A Shown for Reference Only.
13.45
options K and T instead of A and C.
[.529]
Mylar tail guides can be fitted to
feedthrough posts to aid assembly
to the board.
For versions other than those shown, 3.0
refer to page 47 which gives access to 2.0 [.118]
other sizes and loading patterns. Polarizing Peg [.079]
4 x 2.0
End caps are available for use with spe- = 8.0[.314]
cial versions of types A and B connec-
tors. Consult TycoElectronics.
15.4
[.606]
Performance Data pages 6-7.
Feedthrough
Materials and Finish
13.45
Glass filled polyester housing, gray, [.529]
UL94 V-0 rated
Phosphor-bronze signal contacts
Contact area 0.8µm [.000030] Au over
1.3µm [.000050] Ni 3.0
ACTION PIN Contact 0.5µm [.000020] [.118]
Sn/Pb over 1.3µm [.000050] Ni
Polarizing Peg
Coding keys for type A page 47.
2.0
[.079]
4 x 2.0
Board layout page 69 for guidance = 8.0[.314]
only.
Part Numbers
Description Short Tail Feedthrough
Protection covers available see
5 Row 5+2 Row 5 Row 5+2 Row
page 33.
Type A (with locating peg) 100143-1 100668-1 106164-1 106509-1
Type B (25) 100141-1 100669-1 106165-1 106510-1
Type B (19) 1392175-1 352869-1 — —
Type B (22) 352639-1 352638-1 — —
Type C 100159-1 106081-1 106303-1 188637-1
For VME64 and C-PCI versions, see page 48.
10
Catalog 65911 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 7-05 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com are standard equivalents. to change. C. America: 52-55-5-729-0425 UK:44-141-810-8967