AMP Metrimate Pin and Socket Connectors

64 Pages·2008·5.63 MB·English

RoHS
Ready
AMP Metrimate Pin and
Socket Connectors
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Product Facts AMP Metrimate connectors Table of Contents
are true metric specification
• Recognized under the Performance Characteristics .................................3-5
connectors designed for
Component Program of
panel, free-hanging or pc Metrimate Connector Applications ........................ 6-8
Underwriters
Laboratories Inc., ® board application. These Contacts:
File No. E28476 connectors offer improve- Type III+ (Crimp) ............................................... 9
ments in durability, density Type III+ (Grounding Pins) .................................. 10
• Certified by Canadian and electrical performance Type III+ (Solder) .......................................... 9-10
Standards Association, over competitive soft shell High Current Upgrade, Type II and III+ ............... 11-12
File No. LR7189 pin and socket connectors. Subminiature Coaxial .....................................13-14
• Tested to VDE ¨� They are ideally suited for Size 8, Power .................................................. 15
requirements outlined in equipment manufacturers High Current Upgrade, Size 8, Power .................... 16
VDE Test engaged in both national .125 POWERBAND Contacts ............................... 17
Report No. 4751- and international markets.
Drawer Connectors..........................................18-26
1431-1029/A1l This versatile pin and socket
connector line is designed Low Profile Drawer Connectors ......................... 27-30
• Produced under a Quality
to meet the general require-
Management System Square Grid Connectors
ments of various testing
certified to ISO 9001 (Free-Hanging and Panel Mount) ........................ 31-33
and approval agencies,
A copy of the including UL, CSA, VDE and Strain Relief Kits for Square Grid Connectors ............. 31
certificate is IEC. Square Grid PC Board Mount Headers ................. 34-38
available upon request. Presently, connectors are In-Line Connectors (Free-Hanging),
• Designed to meet IEC available in various design 5 [.197] Centerline ..........................................39-40
(440 V) requirements configurations and the most
In-Line PC Board Mount Headers,
popular sizes to satisfy a
• True metric dimensions— 5 [.197] Centerline ...........................................41-43
variety of application
contacts on 5 [.197]
requirements. Such designs Keying Plugs ..................................................... 44
centers (drawer
include: square grid con-
connectors and In-Line Connectors, 5.08 [.200] Centerline ........... 44-47
nectors for free-hanging
special in-line connectors
and/or panel mounting; In-Line Coaxial Socket Headers ..........................48-51
and pin headers have
contacts on 5.08 [.200] free-hanging in-line connec- Rectangular Connectors .................................. 52-53
tors; square grid and in-line
centers) Commoning and Power Distribution Connectors ... 54-55
pin and socket headers for
• Panel mount versions pc board mounting; and Application Tooling ........................................ 56-57
require no hardware for drawer connectors for rack
Technical Documents ........................................... 61
mounting and panel mounting with
• Polarized housings radial float. Part Number Index ..............................................62
• 4- thru 36-position For high electrical perfor-
square grid mance and maximum econ-
configurations can be omy, all connectors employ Need more information? Dimensioning:
mounted to and removed housings made of UL rated Dimensions are in millimeters and
from either front or rear 94V-0 thermoplastic. Call Technical Support: inches. Values in brackets are equiva-
1-800-522-6752 lent U.S. Customary Units.
of panel Metric symbols used are:
The Center is staffed with C (Celsius)
• Housings made of UL
specialists well versed in mm2 (square millimeter)
rated 94V-0
Tyco Electronics products.
thermoplastic
They can provide you with: Note: Dimensions in this catalog are for
• Strain reliefs available for • Technical Support reference purposes only. Customer
drawings are available on request.
6- thru 36-position • Catalogs
square grid, panel mount • Technical Documents
housings • Product Samples SCpoencsiuflitc aTtyicoon sE sleucbtjreocnti ctos fcohra lnagtees. t
• Drawer connectors • Tyco Electronics Autho- design specifications.
available in 4- thru rized Distributor Loca-
30-position sizes, tions ©1978, 1979, 1983, 1985, 1989, 1994,
standard and low profile 1998, 2003 and 2008 by Tyco Electron-
ics Corporation. All Rights Reserved.
versions
ACTION PIN, AMP, AMPOMATOR,
AMP-O-LECTRIC, AMP-O-MATIC,
CERTI-CRIMP, COAXICON, LGH,
POWERBAND, PRO-CRIMPER and
TYCO are trademarks.
2
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Performance Characteristics
Electrical Characteristics
Voltage Rating: UL (600 VAC and VDC), CSA (600 VAC and VDC), VDE (380 VAC, 450 VDC), IEC (440 V)
Dielectric Strength: 2000 Volts, RMS (at sea level)
Current Rating: See contact current carrying capability data below. P
e
Insulation Resistance: 5000 Megohms (Min.) r
f
o
Termination Resistance: Dependent upon individual contact type. Refer to applicable Product Specification.
r
(Technical Documents, page 58). m
a
n
Environmental Characteristics c
e
Temperature Range: -55°C to +130°C [-67°F to +266°F] C
h
a
Mechanical Characteristics r
a
c
Air Gap: Exceeds 3.2 [.125] t
e
Creep Distance: Exceeds 4 [.157] r
i
s
Mounting Distance (Live Contact-to-Panel): Exceeds 6 [.237] t
i
c
Acceptable Panel Thicknesses: 0.8-2.3 [.030-.090] s
Contact Current Carrying Capability
CONTACT CURRENT GUIDE Maximum Current (Amperes)*
100
90 Pin
Diameter
80 Size 8 3.58 [.141]
70 .125 POWERBAND Contact 3.06 [.125]
60 High Current Upgrade Size 8 in a 3.40 [.130]
fully-loaded 8-Pos. Drawer Connector
50 (Single contact — 55 Amperes)
50
46
High Current Upgrade 1.52 [.062]
40 Louvertac, Type III+
30 Type III+ 1.52 [.062]
30
23 Type III+ in a fully-loaded header 0.98 [.040]
20
13
10 7.5
0
*Based on single contact free air conditions.
1. .125 POWERBAND – Precision formed pins & sockets.
2. High Current Louvertac – Screw machined pin & socket contacts.
Both versions feature the AMP Louvertac springs for superior current car-
rying, heat transfer and durability performance. See catalog 65141.
The total current capacity of each contact in a connector is dependent upon the heat rise resulting from the combina-
tion of electrical loads on all the contacts in the connector arrangement and the maximum ambient temperature in
which the connector will be operating. Caution must be taken to assure that these combinations of conditions do not
cause the internal temperature of the connector to exceed the maximum operating temperature of the housing mate-
rial. There are several variables which must be considered when determining this maximum current carrying capability
for your application.
These variables are:
a. Wire Size-Larger wire will carry more current since it has less resistance to current flow; therefore, it generates less
heat. The wire also conducts heat away from the connector.
b. Connector Size-In general, the more circuits in a connector, the less current per contact can be carried.
c. Ambient Temperature - The higher the ambient temperature, the less current can be carried.
3
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Performance Characteristics (Continued)
Current Rating Can a contact rated at The method can be For a given connector, the
10 amperes carry 10 amperes? summarized as follows: current level will be set by
Verification
the loading density. A con-
Maybe yes, but probably not. • The contact is aged to
nector containing 50% cur-
The reason lies in the test EODL conditions by dura-
rent-carrying contacts will
s conditions used to rate the bility cycling, thermal
c permit higher currents (per
i contact. If these conditions do cycling, and environmental
st not adequately reflect the exposure. contact) than a connector
ri will at 75% loading. The load-
e application conditions, the
act eaclst umaal ya lbloew laobwleer c tuhrarenn stp leecvi-- • Tsthaeb icliotyn tias cvte'sr irfeiesdis.tance ienvge np edricsetrnibtaugtieo na sosfu cmoenst aacnt s
ar fied levels. For example, • The current necessary to within the housing. If all 10
Ch many manufacturers, includ- produce the specified tem- contacts are grouped
e ing Tyco Electronics, test a perature rise is measured. together in one section of a
c single contact in air. This This T-rise is usually 30°C. 20-position connector, the
n loading density may
a gives an accurate measure of • A rating factor is deter-
m approach 100%.
the basic current-carrying mined to allow derating of
r
o capacity of the contact. Use multiple contacts in the
erf the contact alone in air and it same housing and for dif- The Importance of EODL
P can certainly carry 10 ferent conductor sizes.
As stated, T-rise in a contact
amperes. Use it in a multi-
depends on both resistance
position connector sur-
rounded by other Temperature and current. As it ages, a
contact's resistance will
current-carrying contacts or One other factor influencing
increase. The contact
in high ambient tempera- current levels is the maximum
designer will specify a maxi-
tures, and the contact should operating temperature, for
mum resistance for the con-
carry less current. example, 105°C. If the appli-
tact, this level is the
Similarly, as the contact ages cation has a high ambient end-of-design-life resistance.
and stress relaxation, environ- temperature (over 75°C) the Before the contact is tested
mental cycling, and other contact's T-rise is limited by for current, Tyco Electronics
degradation factors take their the maximum operating tem- subjects it to a sequence of
toll, the contact's current-car- perature. For example, an tests that exercise many
rying capacity decreases. A application temperature of major failure mechanisms and
prudent design must set cur- 90°C limits the contact T-rise thereby simulates EODL con-
rent levels for such end-of- to 15°C. Since current pro- ditions. Conditioning includes
design-life (EODL) duces heat (the I2R law), the mating cycling, industrial
conditions. current must be lowered to mixed-flowing gases, humid-
limit the T-rise.
Practical current-carrying ity and temperature cycling,
capacity is not an absolute, A contact's T-rise depends and vibration to sequentially
but an application-dependent not only on its I2R Joule heat- introduce wear, corrosion,
condition. ing, but also on its ability to stress relaxation, and
dissipate the heat. Consider a mechanical disturbance.
contact in a multi-contact
New Method Simplifies housing. Joule heating in
Ratings multiple contacts will raise Presentation
To help the designer set the the local ambient tempera- The presentation of current-
appropriate current level, ture. Since the contact will carrying capacity in Tyco
Tyco Electronics has devel- not be able to dissipate its Electronics product specifica-
oped a method of specifying own heat as well by convec- tions includes two parts:
current-carrying capacity. tion, the maximum • First, a base curve showing
This method takes into T-rise will be realized at a current levels versus T-rise
account the various applica- lower current level. Conse- for a single circuit and the
tion factors that influence quently, the allowable current largest wire size. This rep-
current rating. level must be lower to main- resents the maximum cur-
tain an acceptable T-rise.
rent capacity of the
4
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Performance Characteristics (Continued)
contact. The curve is usu-
ally flat up to 75°C ambient An Example:
and then drops off. Up to
To demonstrate the method of specifying current, consider the
75°C, the 30°C T-rise limits following application conditions, an ambient temperature of
the amount of current, and 65°C, a 50% loading of contacts in the housing, and 20 AWG P
above 75°C the current [0.6 mm2] wire. e
r
must be reduced to keep • From Figure 1, the base current rating is 14 ampere with 18 fo
the combination of ambi- AWG [0.8 mm2] wire. rm
ent temperature and T-rise • Figure 2, the rating factor for 50% loading and 20 AWG [0.6 a
from exceeding the maxi- mm2] wire is 0.68. nc
mum operating tempera- e
ture of 105°C. • The specific rating for this application is the product of the C
base rating and the rating factor:
h
• Next are rating factors, a 14 x 0.68 = 9.5 ampere a
table of multipliers to • Each of the contacts can carry 9.5 ampere. ra
account for connector c
loading and for smaller • However, if the ambient temperature is 80°C the allowable te
T-rise becomes 25°C. The base current must be lowered to r
wire sizes. The designer 12.8 ampere so that the 105°C maximum operating tempera- ist
first determines the base ture is not exceeded. The current rating then becomes: ic
current for the ambient 12.8 x 0.68 = 8.7 ampere. s
conditions of the applica-
tion, then multiplies this
base current by the rating 15
factors to find the current Single Contact(cid:31)
18 AWG(cid:31)
level for the application's
[0.8 mm2]
loading factor and wire
size. 10 es)
er
p
m
A
Practical Values g (
n
Tghivee sc udreresingtn-reartsi npgra mcteicthaol vda l- 5 ent Rati
ues applicable to their appli- urr
C
cations. While the specified
current levels for a contact
may be lower than for other 0
0 10 20 30 40 50 60 70 80 90 100
testing methods, they are Ambient Temperature (°C)
more realistic and simplify Figure 1
the system design process.
Graph shows the relationship between base current, ambient tem-
"Spec-manship" is replaced perature, and contact T-rise.
by a realistic assessment of AWG
the current-carrying capacity
of a contact under varying 18 20 22 24 26
conditions of temperature,
connector loading, and wire
size.
Single 1 .83 .69 .59 .50
30% .97 .80 .66 .57 .49
g
n
adi 50% .83 .68 .57 .48 .42
o
L
%
70% .65 .53 .45 .38 .33
100% .55 .45 .38 .32 .28
Figure 2
Rating factors allow the base current to be adjusted for various con-
nector loading and wire sizes.
5
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Metrimate Connector Applications
Drawer Connectors Standard Drawer Connectors, Rack and Panel Applications
Plug
4, 12, 19 and 25 Position
Connectors; 8 and 15 Position
Power Connectors
(Pages 18, 19)
s
n
o
i
t
a
c
i
l
p
p Receptacle
A 4, 12, 19 and 25 Position
r Connectors; 8 and 15 Position
o
Power Connectors
t
c (Pages 18, 19)
e
n
n
o
C
e
t
a
m
ri Standard Drawer Connectors, Wire-To-Board
r
e
M
Plug
12, 19 and 25 Position Pin Headers (Solder);
25 Position Pin Header (ACTION PIN Contacts); Receptacle
8 and 15 Position Power Drawer Pin Headers 25 Position Socket
(Pages 18, 19) Headers (Solder); 8 and
15 Position Power Drawer
Socket Headers
(Pages 18, 19)
Low Profile Drawer Connectors, Wire-To-Board, and Wire-To-Wire
AMP/2007
Metrimate Pin and Socket Catalog
Illustration No. 05
DG/MPD • 2-18-94
Revised by IP/SSM • 12-3-97
23 Position Wire-To-Board (Right-Angle); 18 Position
Hybrid (5 Power, 13 Signal) Wire-To-Board (Right-Angle);
30 Position Wire-To-Wire
(Page 27)
AMP/2007�
6
Metrimate Pin and Socket Catolog�
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purpIoslesl onulys. trCaanatdai: 1o-9n05 -47N0o-44.25 77� Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
M&M/MPD • 4-14-94
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
REV. SM/IP • 1-20-98
AMP/2007�
Metrimate Pin and Socket Catol
Illustration No. 76�
M&M • 2-16-94
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Metrimate Connector Applications (Continued)
Square Grid Connectors
M
Plug – Panel Mount e
(From either side) rr
4, 6, 9, 12, 18, 24 and im
36 Position (Page 31) a
t
e
C
o
n
Receptacle n
4, 6, 9, 12, 18, 24 and e
c
36 Position (Page 31) t
A Strain Relief is available o
r
for the 6, 9, 12, 18, 24 and Plug – Free-Hanging A
36 Position Connectors. 4, 6, 9, 12, 18, 24 and
p
(Pages 31, 33) 36 Position (Page 31) p
l
i
c
a
t
i
o
n
s
PC Board Mount
Socket Header
4, 6, 9, 12, 18, 24 and
36 Position (Page 34)
Receptacle – Panel Mount
(From either side)
4, 6, 9, 12, 18, 24 and
36 Position (Page 31)
Plug
4, 6, 9, 12, 18, 24 and
36 Position (Page 31)
A Strain Relief is available Receptacle – Free-Hanging
for the 6, 9, 12, 18, 24 and 4, 6, 9, 12, 18, 24 and
36 Position Connectors. 36 Position (Page 31)
(Pages 31, 33)
PC Board Mount
Pin Header
4, 6, 9, 12, 18, 24 and
36 Position (Page 34)
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 01
7
DG/MPD • 2-22-94
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise referenceR puerpvoissees odnl yb. y IPCa/nSadSaM: 1-9 0• 51-4270--344-2957 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 02
DG/MPD • 2-22-94
Revised by IP/SSM • 12-2-97
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Metrimate Connector Applications (Continued)
In-Line Connectors
Plug – Free-Hanging
1, 3, 6, 10 and
16 Position (Page 39)
s
n
o
i
t
a
c
i
pl PC Board Mount
Receptacle
p Socket Header,
A 1, 3, 6, 10 and Straight-Thru
r 16 Position (Page 39) 3, 6, 10 and
o
16 Position (Page 41)
t
c
e
n
n
o
C
e PC Board Mount
t Socket Header,
a
m Right-Angle
i 3, 6, 10 and
rr 16 Position (Page 41)
e
M
Receptacle –
Free-Hanging
3, 6, 10 and
16 Position (Page 39)
PC Board Mount
Pin Header,
Straight-Thru
3, 6, 10 and
Plug
16 Position (Page 41)
3, 6, 10 and
16 Position (Page 39)
5.08 [.200] Centerline
Connector
6, 10 and PC Board Mount
19 Position (Page 44) Pin Header,
Right-Angle
3, 6, 10 and
16 Position (Page 41)
5.08 [.200] Centerline
Header
6, 10 and
19 Position (Page 44)
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 03
DG/MPD • 2-18-94
Revised by IP/SSM • 12-3-97
8
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
AMP/2007
Metrimate Pin and Socket Catolog
Illustration No. 04
DG/MPD • 2-18-94
Revised by IP/SSM • 12-3-97
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Signal Contacts
Type III+, Crimp,
Snap-In [. 10 . 56 82 85 +- .-.+00 000. 002. 1050 021 5] Dia. Pin Body Spring, Stainless Steel Spring, Stainless Steel
.390 Min. Ferrule, Brass, Nickel Flash
[ 9 . 9 1 ]
.113 Max. C
[ 2 . 8 7 ] Dia. o
Pin n
t
a
c
Pin t
.530± .010 s
[ 1 3 . 4 6 ± 0 . 2 5 ]
Socket Socket
Related Product Data
Application Tooling - Pages 76-79
Material and Finish - See chart
Technical Documents
Contact Body - Copper Nickel Alloy 114-10004 application Specification
Retention Spring - Stainless steel 108-10024-2 Product Specification
Contact Size 16 - Pin Diameter .062 [1.57]
(Test Current, 13 Ampere)‡ ‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
Wire Size Ins. Strip Form Loose Piece Tooling Part No.
AWGRangemm2 RDainag.e CFoinntisahct PinContactS oNcok.et PinContactS oNcok.et LHoaonsde TPoieocle ASptrpipli cFaotromrs
30-28 0.05-0.09 .015-.030 Gold/Nickel2 788085-3 788088-2 — — 90716-1 o5r 6576876974-71*-*1****
0.38-0.76 Sel. Gold/Nickel3 788085-1 788088-1 788085-4 788088-3 or 680602- ***
Bright Tin 1-66425-2 1-66424-1 — —
.040-.0601 Gold/Nickel2 66425-7 66424-7 66429-3 66428-3 91515-16 466598- ***
30-26 0.05-0.15 1.02-1.52 Sel. Gold/Nickel3 66425-8 66424-8 66429-4 66428-4
.014-.0301 Gold/Nickel2 66393-7 66394-7 — — 90225-26 466585-3***
0.36-0.76 Sel. Gold/Nickel3 66393-8 66394-8 66406-4 66405-4
Bright Tin 1-66106-5 1-66108-5 1-66107-1 1-66109-7
26-24 0.12-0.2 .035-.0551 Gold/Nickel2 66106-7 66108-7 66107-3 66109-3 9151o5r-16 4663o2r1- ***
0.89-1.40 Sel. Gold/Nickel3 66106-8 66108-8 66107-4 66109-4 58495-1* 466908-2***
Sel. Gold/Nickel4 — 66108-1 — 66109-1
Bright Tin 2-66102-5 3-66104-0 1-66103-8 1-66105-9
.040-.0801 Gold/Nickel2 66102-8 66104-8 66103-3 66105-3 91515-16 466323- ***
1.02-2.03 66102-9 66104-9 66103-4 66105-4 or or
Sel. Gold/Nickel3
2-66102-2 2-66104-3 1-66103-2 1-66105-3 58495-1* 466907-2***
Sel. Gold/Nickel4 — 66104-1 — 66105-1
24-20 0.2-0.6 Bright Tin 1-66564-2 1-66563-1 66566-7 66565-7 466383-4***
.060-.1205 91542-16 or 466979-1***
1.52-3.05 Sel. Gold/Nickel3 66564-8 66563-8 66566-4 66565-4 or 567363- ***
Bright Tin 1-66332-4 1-66331-4 1-66400-0 1-66399-0
.20.0803--2.1.05401 SeGl.o Gldo/lNd/icNkieclk2el3 6666333322--78 6666333311--78 6666440000--34 6666339999--34 9910522o23r5--1266 44666693o42r24--1******
Sel. Gold/Nickel4 — 66331-2 — 66399-2
1-66098-9S
Bright Tin 1-66100-9 1-66099-5 1-66101-9
.080-.1001 1-66098-8 91505-16or 466325- ***
18-16 0.8-1.4 2.03-2.54 Gold/Nickel2 66098-8 66100-8 66099-3 66101-3 91523-16or or
Sel. Gold/Nickel3 66098-9 66100-9 66099-4 66101-4 58495-1* 466906-1***
Sel. Gold/Nickel4 66098-6 — 66099-1 —
1-66359-4 1-66358-6 1-66361-2 1-66360-2
.080-.1001 Bright Tin 1-66359-57 1-66358-87
2.03-2.54 Gold/Nickel2 66359-9 66358-9 66361-3 66360-3 91519-16 4663o2r6- ***
1-66359-0 1-66358-0 66361-4 66360-4
18-14 0.8-2.0 Sel. Gold/Nickel3 466923-2***
1-66359-27 1-66358-37 66361-87 66360-87
Sel. Gold/Nickel4 — 66358-1 — 66360-1
.211.709-.-135.8015 Bright Tin 66597-8 1-6666559988--09 66602-8 66601-9 91521-16 4669o5r8-1***
Sel. Gold/Nickel3 66597-2 66598-2 66602-2 66601-2 567364- ***
1Overall insulation crimp diameter, including crimp barrel, must not 5Contacts can ONLY be used in: Metrimate; CPC Series 1 (Arr. 23- SStandard reeling of strip form contacts.
exceed .125 [3.18]. 24), Series 4 (Arr. 23-13M, 23-16M, 23-22M), and VDE connectors. *Commercial PRO-CRIMPER II hand tool for field repair only.No te:
2.000015 [0.00038] gold in the mating area over .000050 [0.00127] 6To use with the 626 Pneumatic Tool: remove crimping head from Straight Die Set can be adapted for use with 626 Pneumatic Tool System.
min. nickel. Action Hand Tool (SAHT), order SAHT Adapter Part No. 217201-1, Insertion Tool Part No. 91002-1(for insulation diameters .070 [1.78]
3.000030 [0.00076] gold in the mating area, with gold flash on Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), or less), No. 200893-2(for insulation diameters .090 [2.29] max.) .
remainder, over .000050 [0.00127] min. nickel. and Power Unit PartNo. 189721-1(hand actuated) or 189722-1 (foot Extraction Tool Part No. 305183. (Instruction Sheet 408-1216)
4.000030 [0.00076] gold in the mating area, with gold gradient on actuated). ***Call Technical Support for Machine Applicator Part Numbers.
remainder, over .000050 [0.00127] min. nickel. 7Phosphor bronze contact body
9
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967
NOTE: All part numbers
AMP Metrimate are RoHS Compliant
Pin and Socket Connectors
Signal Contacts (Continued)
Type III+, Crimp, Snap-In Grounding Pin
(make first - break last)
Contact Size - 16
Related Product Data
Pin Diameter - 1.57 [.062]
Application Tooling -
Pages 56, 57
Material and Finish
Technical Documents -
Contact Body - Copper alloy, Page 58
s plated tin or gold
t
c
a Spring - Stainless steel
t
n
o
C Wire Size Range Ins. Con t a c t Grounding Pin Part No. Strip Form Loose Piece
Dia. Applicator Hand Tool
[mm2] AWG Range1 Finish Strip Form Loose Piece Part No. Part No.
0.89-1.4 Tin 164159-3 164162-1 91515-13 or
0.12-0.2 26-24 —
.035-.055 Sel. Gold/Nickel2 164159-4 164162-2 58495-1*
1.14-1.78 Bright Tin 164160-3 164163-1 466323- *** 91515-13 or
0.2- 0.6 24- 20 .045- .070 Sel. Gold /Nickel2 16416 0-4 16416 3-2 466907-2*o*r* 9581540955--113* or
Tin 164161-3 164164-1 466741- *** 91523-13 or
1.98-2.49
0.8-1.4 18-16 or 91505-13 or
.078- .098 Sel. Gold/Nickel2 164161-4 164164-2 680114-3*** 58495-1*
1Overall insulation crimp diameter, including crimp barrel, must not exceed 3.18 [.125].
2Gold flash over 0.00076 [.000030] min. nickel on entire contact, with 0.00076 [.000030] gold in contact area.
3T o use with the 626 Pneumatic Tool System: remove the crimping head from the Straight Action Hand Tool (SAHT) Assembly, order SAHT Adapter
Part No. (Call Technical Support), Adapter Holder Part No. 356304-1 (with ratchet) or 189928-1 (without), and Power Unit Part No. 189721-1
(hand actuated) or 189722-1 (foot actuated).
*Commercial PRO-CRIMPER II hand tool for field repair only. Note: Die Set can be adapted for use with the 626 Pneumatic Tool System.
***Call Technical Support for Automatic Machine Applicator Part Numbers.
Extraction Tool Part No. 725840-1
Type III+ (Precision
Formed, Solder)
Solder-Type
Contact Size - 16
(with Preformed Wire Barrel/
Pin Diameter - .062 [1.57]
Insulation Support)
Pin Socket
Material and Finish
Contact Body - Copper alloy,
plated tin to gold
Spring - Stainless steel
Related Product Data
Performance Characteristics -
Solder-Tab
Page 6
Technical Documents -
Page 80
Pin Socket
Contact Size 16—Pin Diameter .062 [1.57] (Test Current, 13 Ampere)‡
Wire Size Loose Piece
Range Contact Contact No.
Finish
AWG mm2 Pin Socket
26-20 0.12-0.6 Gold/Nickel1 266182-1 266183-1
18-16 0.8-1.4 Gold/Nickel1 266180-1 266181-1
Duplex2 202236-7 202237-7
Solder Tab4
Bright Tin 202236-5 202237-5
1.000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel.
2Duplex plated .000030 [0.00076] gold in mating area over .000030 [0.00076] min. nickel on contact body; bright tin on
solder tab.
3Bright tin on entire contact.
4Designed for up to 14 AWG; but, not to exceed current limitation of contact.
Note:These contacts can be used in Multimate contact cavities of all connector housings.
‡Single contact, free-air test current is not to be construed as contact rating current. Use only for testing.
Refer to contact current carrying capability information on page 8.
Extraction Tool Part No. 305183
10
Catalog 82045 Dimensions are in millimeters Dimensions are shown for USA: 1-800-522-6752 South America: 55-11-3611-1514
Revised 06-08 and inches unless otherwise reference purposes only. Canada: 1-905-470-4425 Hong Kong: 852-2735-1628
specified. Values in brackets are Specifications subject Mexico: 01-800-733-8926 Japan: 81-44-844-8013
www.tycoelectronics.com equivalent U.S. Customary Units. to change. C. America: 52-55-5-729-0425 UK: 44-141-810-8967