ALEXANDRIA UNIVERSITY FACULTY OF ENGINEERING NUCLEAR & RADIATION ENGINEERING DEPARTMENT Analysis of Reactivity Accidents in MTR for Various Protection System Parameters and Core Conditions A Thesis Presented to the Graduate School Faculty of Engineering, Alexandria University In Partial Fulfillment of the Requirements for the Degree Of Master of Science In Nuclear Engineering By ENG/ Fergany Mahmoud Mohamed 2011 Abstract Egypt Second Research Reactor (ETRR-2) core was modified to irradiate LEU (Low Enriched Uranium) plates in two irradiation boxes for fission 99Mo production. The old core comprising 29 fuel elements and one Co Irradiation Device and the new core comprising 27 fuel elements, one Co Irradiation Device, and two 99Mo production boxes. The in core irradiation has the advantage of no special cooling or irradiation loop is required. The purpose of the present work is the analysis of reactivity accidents in ETRR-2 cores. The analysis was done to evaluate the accidents from different point of view: - Analysis of the modified core for various Reactor Protection System (RPS) parameters - Comparison between the two cores - Analysis of the 99Mo production boxes PARET computer code and standard correlations were employed to compute various parameters. Initiating events in reactivity-induced accidents involve various modes of reactivity insertion, namely, prompt critical condition (ρ=1$), accidental ejection of partial and complete cobalt irradiation Device, uncontrolled withdrawal of a control rod accident, and sudden cooling of the reactor core. The time histories of reactor power, energy released, and maximum clad temperature of fuel and uranium plate were calculated for each of these accidents. The results show that the maximum clad temperatures remain well below the clad melting in both fuel and uranium plates during almost all of these accidents. It is concluded that for the proposed irradiation the reactivity accidents with shutdown system enables will not result in fuel or uranium plate failure. I TABBLE OF CONTENTS Abstract………………………………………………………………………………………....Ι TABBLE OF CONTENTS…………………………………………………………………ΙΙ Chapter 1 INTRODUCTION ………………………………………………………………1 Chapter 2 REVIEW OF LITERATURE…………………………………………………..4 Chapter 3 ETRR-2 REACTOR DESCRIPTION……………………………………….15 Chapter 4 MODELING AND METHODOLOGY ……………………………………28 4.1. PARET Code………………………………………………………………………..29 4.2. Methodology ………………………………………………………………………..35 4.3. Modeling of Reactivity Insertions……………………………………………..37 4.4. Comparison with NRI Experiment……………………………………………42 Chapter 5 RESULTS AND DISCUSSION……………………………………………...45 5.1. PART ONE: Analysis of the new core for various RPS parameters….46 5.1.1 Variation of scram setting (power setting) ……………………………………46 5.1.2 Variation of I&C (instrumentation and control) delay time……………..…..49 5.1.3 Variation of dropping time…………………………………………………….51 5.1.4 Variation of shut down margin………………………………………………...54 5.2. PART TWO: Analysis of Accidents for old and new cores……………..57 5.2.1. Transients with scram…………………………………………………………...57 5.2.1. 1. Prompt critical condition accident (ρ=1$)…………………………………..58 5.2.1.2. Accidental ejection of a cobalt irradiation box………………………………60 5.2.1.2.1. Accidental ejection of partial cobalt irradiation box……….…………60 5.2.1.2.2. Accidental ejection of complete cobalt irradiation box…………….....60 5.2.1. 3. Uncontrolled withdrawal of a control rod…………………………………..63 5.2.2. Self-Limiting Transients………………………………………………………..66 5.2.2. 1. Prompt critical condition accident (ρ=1$)…………………………………..66 5.2.2.2. Accidental ejection of a cobalt irradiation box………………………………68 5.2.2.2.1. Accidental ejection of partial cobalt irradiation box……………….68 5.2.2.2.2. Accidental ejection of complete cobalt irradiation box…………….68 5.2.2. 3. Uncontrolled withdrawal of a control rod…………………………………..70 5.2.2.4. Sudden cooling of the core inlet water……………………………....70 5.2.2.4.1. The transition from power regime zero to power regime one…….70 5.2.2.4.2. The transition from power regime one to power regime two……..73 5.3. PART THREE: Analysis of Molybdenum production box ....…………..78 5.3.1 Prompt critical condition accident (ρ=1$)………………………………………...79 5.3.2 Accidental ejection of complete cobalt irradiation box…………………………...80 5.3.3 Uncontrolled withdrawal of a control rod…………………………………………81 Chapter 6 CONCLUSIONS………………………………………………………………..83 APPENDIX ………………………………………………………………………………….85 REFERENCES……………………………………………………………………………..105 CHAPTER 1 Introduction 1.1 General The analysis of reactivity accident is an important part of safety study in every nuclear reactor. By means of it, the maximum power and total energy released, the maximum fuel, clad and coolant temperatures, and eventually partial core melting (and consequently, the fission product release), may be predicted for every probable case considered [1]. Almost all the analysis of reactivity accident is carried out with the help of validated codes that simulate the coupled kinetics and thermal-hydraulics of reactor core. A simpler code should be sufficient for most calculation and analysis purposes of research reactors [2, 3]. The objective of the analysis of reactivity induced accidents is to ensure that the clad temperature of the fuel is kept below the melting temperature in all postulated accidents. Analysis of Reactivity insertion accident is not only required in the safety study of new reactors but also when replacement of reactivity control devices, removal or insertion of experimental apparatus, and installation of new core components with new characteristics [4] as will be seen in the present work. The analysis should take into account conservative characteristics of reactor protection system (RPS) and error in measurements of power and shutdown margin. 1.2 Main objectives Egypt Second Research Reactor (ETRR-2) core was modified to irradiate LEU (Low Enriched Uranium) plates in two irradiation boxes for fission 99Mo production. The old core comprising 29 fuel elements and one Cobalt Irradiation Device (CID) and the new core comprising 27 fuel elements, one CID, and two 99Mo production boxes. The intent of this work is to perform analysis for the both ETRR-2 cores with validated and simple code. The validated code should be accurate enough and capable of simulating the reactivity accident applicable to the ETRR-2 new core configuration with 99Mo production boxes. ٢ The application includes (1) analysis of the new core for various RPS main parameters (scram setting, delay time in instrumentation, and control plate drop time, and shutdown margin), (2) comparison with the old core (licensed core) for conservative characteristics of RPS, and (3) analysis of the 99Mo Production boxes. PARET code was selected for performing the analysis which is designed for use in predicting the course and consequences of non-destructive transients in small rector cores [5]. The analyzed postulated accidents are: 1. Prompt critical condition accident as generic accident; 2. Accidental ejection of Co Irradiation Device (partial and complete ejection); 3. Uncontrolled withdrawal of control plate; 4. Sudden cooling of the reactor core. 1.3 Thesis organization The thesis fall in six chapters including this introduction • Chapter two: literature review of the needs for the analysis of reactivity insertion accidents for various material testing reactors. • Chapter three: describe ETRR-2 core components (fuel elements, control plates, and 99Mo production boxes…), core modifications, reactor protection systems, and operational regimes. • Chapter four: describes the PARET code model and methodology of analysis, and comparison between PARET and RELAP code for SPERT IV experimental data. • Chapter five: discusses the obtain results. • Chapter six: present the conclusions and recommendation for future work. ٣ CHAPTER 2 Literature Review Analysis of reactivity insertion accidents is a very important from safety point view. It is a part of Safety Analysis Report of new nuclear reactor, core conversion from HEU to LEU, and core modification /upgrading. In the present review, six MTR research reactors and ETRR-2 similar system are involved: - RA-2 Research reactor - Massachusetts Institute of Technology Research Reactor (MITR) - McMaster Nuclear Reactor (MNR) - Pakistan Research Reactor-1 (PARR-1) - Greek Research Reactor (GRR-1) - IAEA 10 MW benchmark research reactor R. Waldman and A. Vertullo (1987) analyzed the reactivity transients in MTR cores with LEU (Low Enriched Uranium), and HEU (Highly Enriched Uranium) fuels. The analysis includes: 1. The description of the reactivity accident that happened in the RA-2 critical facility in 1983. 2. The evaluation of the accident from different point of view: Theoretical and qualitative analysis, PARET code calculations, and comparison with experiments. 3. Differences between LEU and HEU RA-2 cores [1]. Hernan G. Trosman (1994) developed a simulation model for transient analysis of Massachusetts Institute of Technology Research Reactor (MITR) loop components. A simulation model (TAMLOC) has been developed to simulate several transients for the MIT Nuclear Research Reactor. The transients include slow to moderate reactivity insertion, loss of heat sink, pump cost down with attendant natural convection, and small loss of coolant accidents. The simulation model can be used to analyze operational transients such as power maneuvering, start up, and shutdown. The intent of this research is to aid in the studies of an upgraded design of the MITR-II reactor Fig (2.1). The simulated results have been validated ٥ compared to the available data of a reactor startup, a shutdown, and pump cast down. The simulations and results of TAMLOC have been used as a part of a proposed MITR-III design [6]. Figure2.1. MITR-II core ٦
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